DEXTER 1300 RT2-55.5 Router
Thank you for purchasing this DEXTER router. This manual provides essential safety warnings, operating instructions, and maintenance guidelines to ensure safe and effective use of the tool.
General Safety Warnings
Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work Area Safety
- Keep work area clean and well lit. Cluttered or dark areas invite accidents.
- Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
- Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical Safety
- Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
- Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
- Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
- Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
- When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
- If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal Safety
- Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
- Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
- Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up, or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
- Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
- Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
- Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts.
- If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
- Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
4. Power Tool Use and Care
- Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
- Never use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
- Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
- Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
- Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
- Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
- Use the power tool, accessories, and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
- Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
5. Service
- Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
Router Safety Warnings
- Hold the power tool by insulated gripping surfaces only, because the cutter may contact its own cord. Cutting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
- Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or against your body leaves it unstable and may lead to loss of control.
- Always wear a dust mask ? and hearing protection ? when using this power tool.
- Use only bits, which are designed for this router.
- Use only sharp bits that are not chipped or cracked. Blunt bits will cause stalling.
- Secure small pieces of wood firmly before working. Never hold them in your hand.
- ⚠️ Danger. Keep hands away from the cutting area.
- Secure the workpiece by means of the clamping equipment.
- Before starting up, check that the bit is firmly positioned and secured into the collets.
- The maximum indicated limit rotation speed of the milling bit must not be exceeded.
- Routing must always be carried out against the direction of rotation (bit-rotation) of the bit.
- The bit must be running at full speed before lowering into the work-piece.
- When operating the machine, take great care and always hold the router handles firmly with both hands. Always provide for a secure footing when working.
- Beware of the reaction torque of the machine, particularly if the bit becomes jammed in the workpiece.
- On completion of work, allow the machine to slide back to its initial position by releasing the handle.
- Make yourself familiar with your working area and be alert for possible hazards, which you might not hear due to machine noise.
- Caution: Allow for run-down time of bit after turning router off. Wait for the machine to come to a complete stop before removing from the work piece.
- Never slow the router down with your hands.
- Do not touch the bit immediately after operation; it may be extremely hot and could burn you.
- Never stop the router by applying lateral pressure to the bit.
- Do not force the router. Your router will do a better job if you take it slowly.
- Avoid cutting nails and screws. Inspect timber and remove all nails and screws before cutting.
- In the event of an electrical or mechanical malfunction, immediately switch off the saw and disconnect the power lead from the mains supply.
1. Area of Application of Router
This product is intended for routing grooves, edges, profiles, and elongated holes, as well as for template cuts in wood, plastic, and light building materials, while resting firmly on the workpiece. Do not use machines, tools, and accessories for additional applications (see manufacturer's instructions) for works other than those for which they are designed. All other applications are expressly ruled out. Do not use machines in severe cold, moist, or other extreme environments.
2. Safety Instructions
GENERAL POWER TOOL SAFETY WARNINGS
⚠️ WARNING! Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work Area Safety
- Keep work area clean and well lit. Cluttered or dark areas invite accidents.
- Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
- Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical Safety
- Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
- Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
- Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
3. Description
The DEXTER 1300 RT2-55.5 router is designed for various routing tasks. Key components include:
- 1 ON/OFF switch
- 2 Lock-off button
- 3 Speed adjuster
- 4 Plunge button lever
- 5 Spindle lock button
- 6 Collet nut
- 7 Depth Stop buffer
- 8 Depth stop
- 9 Fine adjustment knob
- 10 Dust extraction adaptor
- 11 Locking screw
- 12 Screw for edge guide
- 13 Base plate
- 14 Handle
- 15 Wrench storage
- 16 Transparent cover
Refer to the diagrams for visual identification of these parts.
4. Technical Data
| Type designation | 1300RT2-55.5 |
| Rated voltage | 220-240V~50Hz |
| Rated power input | 1300W |
| Speed, n, | 11000-31000/min |
| Collet size | 6/8mm |
| Max. cutting depth | 55mm |
| Level of acoustic pressure LpA (K=3dB(A)) | 81dB(A) |
| Level of acoustic power LA (K=3dB(A)) | 92dB(A) |
| Level of vibration a (K=1.5m/s²) | 5.73 m/s² |
| Level of main handle vibration | 5.73 m/s² |
| Level of auxiliary handle vibration | 5.50 m/s² |
NOTE: The declared vibration total value and the declared noise emission values have been measured in accordance with a standard test method and may be used for comparing one tool with another; the declared vibration total value and the declared noise emission values may also be used in a preliminary assessment of exposure.
⚠️ WARNING: The vibration emission and noise emissions during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used, especially what kind of work piece is processed; Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time). Depending on the actual use of the product, the vibration values can differ from the declared total! Adopt proper measures to protect yourself against vibration exposures! Take the whole work process including times the product is running under no load or switched off into consideration! Proper measures include among others regular maintenance and care of the product and application tools, keeping hands warm, periodical breaks, and proper planning of work processes!
5. Before Putting the Equipment into Operation
⚠️ WARNING: The device should be disconnected from the mains before putting into operation.
Before plugging the tool into the power point, always check that the trigger switch and lock-off button work properly.
6. Operation
Speed Adjuster:
Use the thumbwheel to select the required speed (also while running).
| Material | Router Speed Stages |
|---|---|
| Hardwood (Beech) | 4-10 mm: 5-6 12-20 mm: 3-4 22-40 mm: 1-2 |
| Softwood (Pine) | 4-10 mm: 5-6 12-20 mm: 3-6 22-40 mm: 1-3 |
| Particle board | 4-10 mm: 3-6 12-20 mm: 2-4 22-40 mm: 1-3 |
| Plastic | 4-15 mm: 2-3 16-40 mm: 1-2 |
| Aluminium | 4-15 mm: 1-2 16-40 mm: 1 |
The values shown in the chart are standard values. The necessary speed depends on the material and the operating conditions, and can be determined by practical testing. After longer periods of working at low speed, allow the machine to cool by running for approx. 3 minutes at maximum speed with no load.
ON/OFF Switch
The tool is equipped with a lock-off button to avoid unintentional starting.
Routing Process
- Adjust the depth-of-cut as previously described. Place the router on the workpiece and switch on.
- Push down the plunge lock lever and slowly lower the router until the depth stop runs against the depth stop buffer.
- Lock the router in position by releasing the plunge lock lever, carry out the cutting procedure with uniform feed. After finishing the cutting process, slide the router upwards again and switch off.
Routing with Guide Bushing
The guide bushing enables template and pattern routing on workpieces.
- Detach the two screws on the base plate and fix the guide bushing in the bottom of the base plate with the two screws.
- Lay the router with the guide bushing against the template.
- Switch on the router. Push down the plunge lock lever and slowly lower the router to the workpiece, until the adjusted depth-of-cut is reached. Release plunge lock lever.
- Lead the router with projecting guide bushing along the template, with light sideward pressure.
NOTE: Choose a router bit with a smaller diameter than the inner diameter of the guide bushing. The diameter of router bits larger than 13mm cannot be used with this guide bushing.
NOTE: The template must have a minimum thickness of 6mm, due to the projecting height of the guide bushing.
Routing with Parallel Guide
- Slide the parallel guide with the guide rods into the base plate and tighten at the required measure with the wing bolts.
- Guide the machine with uniform feed and sideward pressure on the parallel guide along the edge of the workpiece.
Routing Circular Arc Profiles
- Remove the parallel guide and insert the guide rods into the base plate, tighten the centering pin to the guide rods with the wing bolt.
- Puncture the centering pin into the marked centre of the circular arc and guide the router with consistent feed across the workpiece surface.
7. Maintenance
Always disconnect the device before performing any adjustment or maintenance operation. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent in order to avoid a hazard.
- Disconnect from the power supply immediately if the supply cord is damaged.
- Take care not to expose this tool to the rain.
- If the carbon brushes need to be replaced, have this done by a qualified repair person (always replace the two brushes at the same time).
Cleaning
Avoid using solvents when cleaning plastic parts. Most plastic parts are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.
Lubrication
All the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for the life of the unit under normal operating conditions; therefore, no further lubrication is required.
8. Troubleshooting
Suspected malfunctions are often due to causes that users can fix themselves. Therefore, check the product using this section. In most cases, the problem can be solved quickly.
| Problem | Possible Cause | Solution |
|---|---|---|
| Product does not start | Not connected to power supply | Connect to power supply |
| Power cord or plug is defective | Check by a specialist electrician. | |
| Other electrical defect to the product | Check by a specialist electrician. | |
| Product does not reach full power | Extension cord not suitable for operation with this product | Use a proper extension cord. |
| Power source (e.g., generator) has too low voltage | Connect to another power source. | |
| Air vents are blocked | Clean the air vents. | |
| Unsatisfactory result | Router bit is worn | Replace with a new one. |
| Router bit not suitable for workpiece material | Use proper router bit. |
⚠️ WARNING! Only perform the steps described within these instructions! All further inspection, maintenance, and repair work must be performed by an authorized service centre or a similarly qualified specialist if you cannot solve the problem yourself!
9. Disposal and Recycling
Electrical products must not be thrown out with domestic waste. Recycle them at the special disposal centers provided for the purpose. Contact your local authorities or stockist for advice on recycling.
The potential effects on the environment and human health as a result of the presence of hazardous substances in electrical and electronic equipment.
For disposal, this tool can also be returned to the hardware store or vendor (or DEXTER dealer).
10. Warranty
DEXTER products are designed to the highest DIY quality standards. DEXTER provides a 24-month warranty for its products, from the date of purchase. This warranty applies to all material and manufacturing defects which may arise. No further claims are possible, of whatever nature, direct or indirect, relating to people and/or materials. DEXTER products are not intended for professional use.
- In the event of a problem or defect, you should first always consult your DEXTER dealer. In most cases, the DEXTER dealer will be able to solve the problem or correct the defect.
- Repairs or the replacement of parts will not extend the original warranty period.
- Defects which have arisen as a result of improper use or wear are not covered by the warranty. This relates, among other things, to switches, protective circuit switches, and motors, in the event of wear.
- Your claim upon the warranty can only be processed if:
- Proof of the purchase date can be provided in the form of a receipt.
- No repairs and/or replacements have been carried out by third parties.
- The tool has not been subjected to improper use (overloading of the machine or fitting non-approved accessories).
- There is no damage caused by external influences or foreign bodies such as sand or stones.
- There is no damage caused by non-observance of the safety instructions and the instructions for use.
- There is no force majeure on our part.
- A description of the complaint is enclosed.
- The warranty stipulations apply in combination with our terms of sale and delivery.
- Faulty tools to be returned to DEXTER via a DEXTER dealer will be collected by DEXTER as long as the product is properly packaged. If faulty goods are sent directly to DEXTER by the consumer, DEXTER will only be able to process these goods if the consumer pays the shipping costs.
- Products which are delivered in a poorly packaged condition will not be accepted by DEXTER.
11. Declaration CE
This product conforms to the relevant European Union harmonization legislation and standards.
CE
12. Part List
Refer to the following table for a list of all parts and their corresponding numbers:
| No. | Description | QTY | No. | Description | QTY |
|---|---|---|---|---|---|
| 1 | Cable | 1 | 44 | Waved pad 8 | 2 |
| 2 | Cable jacket | 1 | 45 | Upper cover | 1 |
| 3 | Tapping screw ST4.2x16 | 9 | 46 | Adjustable sleeve | 1 |
| 4 | Right handle cover | 1 | 47 | Adjustable nut | 1 |
| 5 | Switch | 1 | 48 | Nameplate | 1 |
| 6 | Capacitor 0.33µF | 1 | 49 | Wind baffle | 1 |
| 7 | screw M5×16 | 4 | 50 | Nut | 1 |
| 8 | Tapping screw ST4.2×13 | 2 | 51 | Self lock spring | 1 |
| 9 | Cable clip | 1 | 52 | Self lock piece | 1 |
| 10 | Right handle | 1 | 53 | Self lock Knob | 1 |
| 11 | Bearing 608-2RS | 1 | 54 | Front cover | 1 |
| 12 | Rotor | 1 | 55 | Circlip for shaft 15 | 1 |
| 13 | screw M4×10 | 8 | 56 | Guide pole A | 1 |
| 14 | Platen | 1 | 57 | Collet spring | 1 |
| 15 | Bearing 6003-2RS | 1 | 58 | Collet 8 | 1 |
| 16 | Gear box | 1 | 59 | Collet nut | 1 |
| 17 | Tapping screw ST4.2×30 | 4 | 60 | screw M6×16 | 1 |
| 18 | Pointing piece | 1 | 61 | Iron sleeve | 1 |
| 19 | Ruler | 1 | 62 | Resist piece | 1 |
| 20 | screw M4×10 | 2 | 63 | Steel ball ∅5.5 | 1 |
| 21 | Plastic spanner | 1 | 64 | Resist piece spring | 1 |
| 22 | screw | 1 | 65 | Guide pole B | 1 |
| 23 | spring | 1 | 66 | Flexible sleeve | 2 |
| 24 | Sliding board | 1 | 67 | spring | 2 |
| 25 | Knob spring | 1 | 68 | Hex nut M5 | 2 |
| 26 | Knob | 1 | 69 | Plastic cover A | 1 |
| 27 | Left handle | 1 | 70 | Plastic cover B | 1 |
| 28 | Control board | 1 | 71 | Base | 1 |
| 29 | Left handle cover | 1 | 72 | Locking screw M5×10 | 2 |
| 30 | Tapping screw ST4.2×60 | 2 | 73 | screw M5×25 | 2 |
| 31 | Stator | 1 | 74 | Base plate | 1 |
| 32 | Depth label | 1 | 75 | screw M5×10 | 3 |
| 33 | Trademark | 1 | 76 | Baffle | 1 |
| 34 | Housing case | 1 | 77 | Knob spring | 2 |
| 35 | Cover plate | 1 | 78 | Knob 1 | 2 |
| 36 | Tapping screw ST2.9×8 | 1 | 79 | Guide rod | 2 |
| 37 | Brush holder cover | 2 | 80 | Ruler | 1 |
| 38 | Carbon brush | 2 | 81 | Screw M5×10 | 2 |
| 39 | adjusting knob | 1 | 82 | Collet 6 | 1 |
| 40 | Static adjuster | 1 | 83 | Spanner | 1 |
| 41 | Rubber post | 1 | 84 | Propriety | 1 |
| 42 | E-circlip 6 | 1 | 85 | butterfly nut M6 | 1 |
| 43 | Pad 8 | 2 | 86 | positioning screw | 1 |
Exploded View Description
The exploded view diagram shows all the components of the router and their assembly order. It is recommended to refer to this diagram when performing maintenance or repairs. The diagram includes numbered parts corresponding to the Part List.
Diagrams and Illustrations
The document contains various diagrams illustrating assembly steps, operation procedures, and component identification. These are crucial for understanding how to use and maintain the router safely and effectively.
- Diagrams show depth adjustment procedures.
- Illustrations detail the process of installing and removing router bits.
- Visual guides demonstrate routing techniques such as using a guide bushing, parallel guide, and routing circular arc profiles.
- Exploded views provide a breakdown of the router's internal components.
- Safety icons ⚠️, ⚡, ?, ?, ?, ? are used throughout the document to highlight important safety information.
- Recycling symbol ♻️ indicates product recyclability.
- CE marking indicates conformity with European standards.
