ESA400 Fine Frame Automatic Sliding Door Installation Manual
Model: ESA400
Controller: ESA II
Document Number: DL2844-040
Revision Date: 05-2022
Product Overview
The dormakaba ESA400 is a fine frame automatic sliding door system designed for modern entrances. It integrates seamlessly with the ESA II controller for reliable operation.
Tools Required
- Screwdrivers: Small Straight (FlatBlade) for Terminal Block wiring; #2 Phillips (Crosspoint) for various #8, #10, and #14 screws.
- Wrenches / Sockets: 7/16" for #1/4-20 Hex Head bolts; 1/2" (13mm) for #5/16 Hex Head bolts; 15/16" wrench for carrier and anti-rise roller adjustment.
- Allen Wrenches: 3mm for "SX" & "SO" roller catch adjustment; 1/8" for "SO" arm stop & "SX" bottom pivot; 5/32" for "SO" top pivot; 5mm (3/16") for "SO" arm pivot screw; 7/32" for "SX" breakout adjustment; 5/16" for carrier and anti-rise roller adjustment.
- Electric Drill with drill bits: 9/64" (or #28) for sensors & "SO" bottom roller stop; 5/32" (or #22) for #10 sheet metal screws; 13/64" (or #7) for #14 sheet metal screws; 1/4" for clearance holes; 82-degree Countersink bit.
- Impact Drill with masonry bits: 1/4" for #10 screw anchors; 5/16" for #14 screw anchors.
- Level (suggested 4' minimum)
- Step Ladder (4' or 6')
- Tape Measure
- Caulking and Application Gun
- Electrical Wire Strippers / Cutters for sensor wiring
- Grease [to hold "SX" bottom guide block on shaft]
- BEA Universal Remote Control for adjusting sensors
Suggested Fasteners (Not Supplied)
- Jamb Attachment Screws: #14 X 2-1/2" PHSMS (Pocket Jambs), #14 X 3" FHSMS (Tube Jambs). Optional Anchors for masonry.
- Threshold Attachment Screws: #10 X 1-1/2" FHSMS. Optional Anchors for masonry.
- Header Attachment Screws: #14 X 1-1/2" HHSMS, #14 Flat Washer.
- Construction Shims for squaring door frame in opening.
Components Overview
The ESA400 system comprises the following main components:
- ① Operator Unit: The main drive and control mechanism.
- ② End Tube (Jamb) Extrusions: Vertical framing elements for the jambs.
- ③ Cover Extrusion: Conceals the operator and track.
- ④ Sidelight: Stationary glass panel.
- ⑤ Sliding Panel: The movable door panel.
- ⑥ Sensor: Detects presence for door operation.
- ⑦ Program-Panel: Interface for configuration and settings.
- ⑧ Floor Rail: Track mounted on the floor for the sliding panel.
- ⑨ Floor Guide: Guides the bottom of the sliding panel.
- ⑩ Bearing Pivot: Support point for the sliding panel.
- ⑪ Latch Device: Mechanism for securing the door.
- ⑫ Bearing Pivot: Another support point for the sliding panel.
Installation Steps
Step 2: Header to Jamb Assembly
Fasten the header unit to the jambs using five (5) 1/4-20 x 1" hex bolts per side. A 7/16" socket/wrench is required.
Step 3: Assembly
1. Place the header & jamb assembly into the rough opening.
2. Level all sides and shim as required.
⚠️ The mounting of the operator to the rough opening must meet applicable building codes and standards.
3. Fasten the assembly into the rough opening, verifying that the unit is level and plumb in all directions.
4. Place the floor track in position. Find the highest floor elevation and shim accordingly.
Step 4: Sidelight Mounting
1-2. Align the "SO" panel 90° to the "SX" track and 80° to the vertical jamb. Place the "SO" panel onto the bottom pivot mounted on the jamb.
3. Push the "SO" Panel vertically to align with the jamb. Rotate the upper "SO" arm and lightly fasten it to the screw plate located in the header.
4. Align and plumb the "SO" Panel.
5. Tighten three (3) 1/4-20 x 5/8" fasteners in the "SO" top pivot, securing the "SO" Panel to the header using a 5/32" Allen wrench.
Step 5: Hanging the "SX" Panel
1. Lift the "SX" panel and place its rollers onto the roller track in the header.
2. Find the highest spot along the track. Place a small screwdriver below the "SX" pivot, loosen the set screw, and re-tighten it when the "SX" bottom guide pin reaches the screwdriver. A 1/8" Allen wrench is required.
3. Align the track with the jamb. Fasten and anchor the bottom track to the floor.
Step 6: Vertical Alignment for SX Panel
Using the eccentric carrier wheel (CW) and the anti-riser wheel (AW), level the sliding panel. Tighten hex nuts to secure the adjustment.
Adjustment of the anti-riser roller:
⚠️ The anti-riser roller should not contact the top track anywhere along the slide path of the door.
Step 7: SX Panel Centerline Adjustment
With the lower belt bracket securely fastened and the upper belt bracket in its loose position, the "SX" panels can be properly adjusted to their center position. After panels are centered, fasten the upper belt bracket to the carrier. A 7/16" socket or wrench is required.
Step 8: SO Panel Adjustments (For Recessed Applications Only)
1. Adjust the "SO" panel to be parallel to the "SX" panel from top to bottom.
2. Correctly place the "SO" bottom latch stop on the floor track and fasten it with two (2) countersunk screws in the latch slots. A Phillips screwdriver is required.
3. Check the "SO" panel position and adjust if necessary.
4. Anchor the "SO" bottom latch stop with the remaining countersunk screw.
Step 9: Adjustment of the Breakout-Unit
1. Loosen the set screws (a, b & c) to prevent interference while adjusting the door. A 7/32" Allen wrench is required.
2. Use the adjustment screw (d) to lift (Clockwise - CW) or lower (Counter-Clockwise - CCW) the leading edge of the door.
3. Continue adjustment until the re-latch profiles are properly aligned.
4. Tighten all set screws (a, b & c) until tight and secure.
Recheck the latched position alignment and readjust as necessary.
Note: It may be necessary to temporarily move the deadstop bracket out of the way to access adjustment screw "d". A 1/8" Allen wrench is required.
Step 10: Adjustment of the Roller Catch
Align the roller catches as illustrated, using the adjustment screws. A 3mm Allen wrench is required.
Pay close attention to the disengagement, or breakout force.
Do not exceed ANSI A156.10 Standards.
CW lowers the brass roller, increasing tension.
CCW raises the brass roller, decreasing tension.
Step 11: Adjustment of the End Stops
End stops are installed at the factory. Adjustments should be made by loosening the bolt and sliding the stop to the appropriate position. Be sure adjustments are made symmetrically to the door opening, while providing proper finger safety per ANSI A156.10 Standards. A 1½" socket or wrench is required.
Step 12: "SX" and "SO" Panel Breakout Adjustment
1. Open "SX" & "SO" panels to 90°.
2. Move arm stop blocks to engage the arm. A 1/8" Allen wrench is required.
3. Secure stop blocks.
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