Fujitsu Air Conditioner Service Manual

Models: ASYA12LCC (Indoor Unit), AOYR12LCC (Outdoor Unit)

Type: Split Type, Room Air Conditioner, Wall Mounted Type

Contents

  • Specifications

  • Dimensions

  • Refrigerant System Diagram

  • Circuit Diagram

  • Indoor PCB Circuit Diagram

  • Outdoor PCB Circuit Diagram

  • Error Contents

  • Disassembly Illustration

  • Parts List

  • Accessories

Specifications

Electrical Data

TypeCOOL & HEAT INVERTER
Indoor UnitASYA12LCC
Outdoor UnitAOYR12LCC
Cooling Capacity3.50 kW
Heating Capacity4.80 kW
Power Source230 V
Frequency50 Hz
Running CurrentCooling: 4.3 A, Heating: 5.6 A
Input WattsCooling: 0.92 kW, Heating: 1.24 kW
E.E.R. (Cooling)3.80 kW/kW
C.O.P. (Heating)3.87 kW/kW
Moisture Removal1.8 L/hr
Air Circulation (Cooling)635 m³/hr
Air Circulation (Heating)670 m³/hr

Compressor

TypeHermetic type, 4 pole, 3 phase, DC inverter motor, Rotary
DiscriminationDA89X1C- 20FZ
RefrigerantR410A
Weight1,050 g

Fan Motor

Power Source230 V
Indoor UnitHigh-Speed: Cool 1,370 / Heat 1,440 r.p.m.
Med-Speed: Cool 1,150 / Heat 1,200 r.p.m.
Low-Speed: Cool 950 / Heat 1,000 r.p.m.
Quiet: Cool 700 / Heat 760 r.p.m.
Outdoor Unit830 r.p.m.

Dimensions

UnitH x W x D
Indoor Unit275 x 790 x 215 mm
Outdoor Unit540 x 790 x 290 mm

Weight

UnitGross / Net
Indoor Unit12 kg / 9 kg
Outdoor Unit41 kg / 37 kg

Noise Level

UnitLevelCoolingHeating
Indoor UnitHigh42 dB42 dB
Med36 dB35 dB
Low30 dB29 dB
Quiet21 dB21 dB
Outdoor Unit(All levels)47 dB49 dB

Refrigerant (R410A)

DescriptionValue
Pipe Length15 m
Full Charge1,050 g (for 15m pipe) / 1,150 g (for 20m pipe)
Additional Charge20 g/m
Maximum Piping Height15m

Dimensions

(unit: mm)

Indoor Unit: Width: 790 mm, Height: 275 mm, Depth: 215 mm. A vertical dimension of 2,000 mm is indicated, likely for piping or clearance.

Outdoor Unit: Width: 790 mm, Height: 540 mm, Depth: 290 mm. Side views show dimensions of 540 mm (height) x 290 mm (depth) and front/back views showing 790 mm (width). Details include 17 mm and 56 mm offsets on the width, and 353 mm on the depth.

Refrigerant System Diagram

This diagram illustrates the refrigerant flow for cooling and heating modes. Key components include:

  • Compressor: Compresses the refrigerant.
  • Mufflers: Located after the compressor and before the 4-way valve to reduce noise.
  • 3-Way Valve: Controls refrigerant flow direction.
  • Heat Exchanger (Indoor): Facilitates heat transfer with the indoor air.
  • 4-Way Valve: Reverses the refrigerant flow for switching between cooling and heating.
  • Heat Exchanger (Outdoor): Facilitates heat transfer with the outdoor air.
  • 2-Way Valve: Controls refrigerant flow.
  • Strainers: Filter the refrigerant.
  • Expansion Valve: Reduces refrigerant pressure.

Arrows indicate the direction of refrigerant flow for Cooling (solid arrows) and Heating (dashed arrows).

Refrigerant Pipe Diameter: Liquid line: 1/4" (6.35 mm), Gas line: 3/8" (9.52 mm).

Circuit Diagram

The circuit diagram details the electrical connections for both the Indoor and Outdoor Units.

Indoor Unit Circuit

The indoor unit circuit includes connections for the Fan Motor, Display Board, Power Relay, Thermistors (room and pipe temperature), Stepping Motor, and the Controller PCB. Power is supplied via terminals and a power source connection. Wires are color-coded (e.g., RED, WHITE, BLACK, BLUE, GREEN/YELLOW).

Outdoor Unit Circuit

The outdoor unit circuit features a PCB (MAIN) that connects to the Compressor, Fan Motor (FM), Expansion Valve (PMV), and 4-Way Valve Assy. It also includes Reactors, Thermistors (discharge pipe, pipe, outdoor temperature), and a Fuse (250V 20A) connected to terminals.

Indoor PCB Circuit Diagram

This detailed schematic shows the internal circuitry of the Indoor Unit's Printed Circuit Board (PCB). It includes various integrated circuits (ICs), resistors, capacitors, transistors, connectors (CN6, CN3, CN7, CN201), and jumper wire configurations (JM1, JM2) for custom code and auto-restart settings. Components like the Fan Motor (FM), Louver motor, and Indicator PCB are connected.

Outdoor PCB Circuit Diagram

This diagram illustrates the circuitry of the Outdoor Unit's PCB. It shows connections to the Inverter Assembly, Compressor, Fan Motor (FM), Expansion Valve, and 4-Way Valve. Components include thermistors for discharge, pipe, and outdoor temperature, as well as EMI filter and reactor.

Controller PCB Assembly (Outdoor Unit) Circuit Diagram

This is a highly detailed schematic of the Outdoor Unit's Controller PCB. It depicts numerous ICs (e.g., BA4560, BA2903F, BA2902F, MB90460), transistors, resistors, capacitors, connectors (CN71, CN70, CN40, CN30, CN801, CN580), and power components like the Inverter Assembly. It maps out the complex interconnections for controlling the air conditioner's functions.

Error Contents

This section lists potential errors detected by the unit, indicated by LED flashes and specific error messages:

ErrorDisplay (Operation LED)Display (Timer LED)Error Description
Serial signal errorNormal2 flashSerial signal (reverse) error, at operation start up
3 flashSerial signal (reverse) error, during operation
4 flashSerial signal (forward) error, at operation start up
5 flashSerial signal (forward) error, during operation
Indoor unit thermistor error2 flash2 flashIndoor temperature thermistor open / short
3 flashHeat exchanger middle thermistor open / short
Outdoor unit thermistor error3 flash2 flashDischarge thermistor open / short
3 flashHeat exchanger thermistor open
4 flashOutdoor temperature thermistor open / short
Indoor unit control error4 flash2 flashForced automatic SW welded
3 flashMain relay welded
4 flashPower interruption error
7 flashVDD permanent stop protection
8 flashReverse VDD permanent stop protection
Outdoor unit control error5 flash2 flashCurrent trip error
3 flashCT abnormal
5 flashCompressor location detection error
6 flashOutdoor unit fan drive system abnormal
Indoor fan motor error6 flash2 flashAbnormal lock
3 flashAbnormal rotation
Refrigerant cycle error7 flash2 flashDischarge Temperature abnormal
3 flashCooling high pressure abnormal rise
Optional function error8 flashPFC circuit error
Model errorBlinkingBlinkingModel error

Disassembly Illustration

These diagrams show the exploded views of the Indoor Unit, illustrating how components are assembled and disassembled. They label various parts with reference numbers for identification in the Parts List.

Indoor Unit - Main Body Assembly: Shows the front panel (7), intake grille assembly (3), filter holders (4), filters (2, 3), and clamper (5) at the front. The main casing (1) and front panel (7) are shown. Other components like the remote control (51) and holder (53) are also depicted.

Indoor Unit - Internal Components: Further illustrations detail internal parts such as the casing assembly (21), crossflow fan assembly (24), step motor (46), fan motor assembly (48), power cord assembly (188), and controller PCB assembly (236).

Parts List

Indoor Unit Parts

Ref.DescriptionPart No.
1Air Filter9309997011
2Filter (Electric)9312153015
3Filter (ION)9311925033
4Holder (Filter)9306602017
5Clamper (Grille)9306755010
6Front Panel Total Assy9313130169
7Intake Grille Assy9313131128
20Gear-A9309994003
21Casing Assy9311354079
24Crossflow Fan Assy9307836015
26Clamp (Motor)9310102008
27Shaft Holder-C Assy9306628017
28Drain Hose Assy9314147012
29Drain Cap Assy9314493010
30Wire Clamper9311946014
31Box (Switch)9312908011
32Cover (Switch)9312909018
33Evaporator Sub Assy9313098018 (= 9313098100)
36Joint Pipe Assy9331471015
38Holder (Evaporator) L9309982017
39Holder (Evaporator) R9309983014
46Step Motor9900139025
48Fan Motor Assy9601814016
51Remote Control9315027030
52Bracket Panel9310001004
53Remote Control Holder9305642045
61-1Flow Control Panel U9309991033
61-2Flow Control Panel Z9309992030
188Power Cord Assy (Power Cord+Terminal)9900339012
236Controller PCB Assy (K02DR-0502HSE-C1)9705656093
--Pipe Thermistor9702039042
--Room Thermistor9700801108
--Indicator PCB Assy9705039032

Outdoor Unit Parts

Ref.DescriptionPart No.
1Fuse Holder0501454012
2Fuse0600382018
3Thermistor Holder Pipe313714262805
4Thermistor Spring-A313728262708
5Thermistor Spring9300089012
7Terminal9306489038
8Cord Clamp9307271014
9Cover (Case)9309913011
10Bracket Valve9310229026
11Cover (Switch)9310979013
12Rubber Cushion9312680016
13Inverter Case Assy9312972029
15Nut Special Assy9313452018
16Front Panel9313806026
17Fan Ring9313807016
18Propeller Fan9313808013
19Bracket (Motor) Assy9313990015
21Separator-B9313815011
22Protective Net9313941017
23Base Assy (Painted)9313987015
24Top Panel (Painted)9313989026
25Cabinet Left (Painted)9313992019
26Cabinet Right (Painted)9313995027
273-Way Valve Assy9314022012
294-Way Valve Assy9314093012
32Compressor Assy9315206015
36Cover (Inverter Case)9314507014
372-Way Valve Assy9314554018
38Pulse Motor Valve Assy9314557019
39Motor9602117017
40Inverter PCB Assy9707039016
41Expansion Valve Coil9900057039
42Thermistor Assy9900148027
43Thermistor (Outdoor Temp)9900210038
45Solenoid9970033018
46Condenser Assy9314106019
--Emblem Rear9315210012
--Reactor9900343019
--Drain Pipe Assy9303029022

Accessories

Name and ShapePart No.
Wall hook bracket9310001004
Remote control9315027030
Remote control holder9305642045
Battery (penlight)0600185534
Cloth tape9310519004
Tapping screw (big) (⌀ 4 x 25)0700076046
Tapping screw (small) (⌀ 3 x 12)0700019036
Air cleaning filter9312153015, 9311925033
Air cleaning filter frame9306602017
Models: ASYA12LCC, AOYR12LCC, ASYA12LCC AOYR12LCC Split Type Room Air Conditioner, ASYA12LCC Split Type Room Air Conditioner, AOYR12LCC Split Type Room Air Conditioner, Split Type Room Air Conditioner, Split Type Room AC, Air Conditioner, Room AC, AC

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