VOLVO CAR SERVICE AND PARTS BUSINESS
Technical Journal
TITLE: Drive-E: Low oil level message in Driver Information Module (DIM)
| REF NO: | ISSUING DEPARTMENT: | CAR MARKET: |
|---|---|---|
| TJ 31216.4.0 | Technical Service | United States and Canada |
| PARTNER: | ISSUE DATE: | STATUS DATE: |
|---|---|---|
| 3 US 7510 Volvo Car USA | 2017-11-15 | 2017-11-21 |
| FUNC GROUP: | FUNC DESC: | Page |
|---|---|---|
| 2200 | Lubricating and oil system | 1 of 10 |
"Right first time in Time"
Attachment
| File Name | File Size |
|---|---|
| TJI-492577-1_1_4_en-US V2.pdf | 1.8307 MB |
Vehicle Type
| Type | Eng Desc | Sales | Body | Gear | Steer | Model Year | Plant | Chassis range | Struc Week Range |
|---|---|---|---|---|---|---|---|---|---|
| 1XX | 26 | 2015-2016 | 0000001-0999999 | 201346-201604 | |||||
| 1XX | 40 | 2015-2016 | 0000001-0999999 | 201346-201604 | |||||
| 1XX | 49 | 2015-2016 | 0000001-0999999 | 201346-201604 | |||||
| 256 | 10 | 2015-2016 | 0000001-0999999 | 201505-201604 | |||||
| 256 | A2 | 2015-2016 | 0000001-0999999 | 201505-201604 |
CSC Customer Symptom Codes
| Code | Description |
|---|---|
| AZ | Lubrication and oil system/Excessive oil consumption |
| BU | Lubrication and oil system/Incorrect fluid level |
| 7G | Text window and warning symbol/Yellow symbol and text message |
| EA | Text window and warning symbol/Red symbol and text message |
VST Operation Number
| VST Operation Number | Description |
|---|---|
| 98623-2 | Pistons replace acc. to TJ31216 |
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing a minimum of 50% wastepaper and 10% post-consumer waste. ©2017 VOLVO CAR USA, LLC
Technical Journal 31216.4.0
DTC Diagnostic Trouble Codes
Rows beginning with * are modified
Note! If using a printed copy of this Technical Journal, first check for the latest online version.
Text
DESCRIPTION:
* Instruction updated, includes conrod bearing replacement.
If the engine may still have a high oil consumption despite following TJ30739, TJ30087 or TJ29953, follow the actions described under "Service".
(indicated TJ's may be market related and are not visible if not applicable)
SERVICE:
From engine serial number: 1501327, engines have been modified from engine factory.
For service: Change to new pistons + piston rings according the attached service method.
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use concern area "Vehicle Report" and sub concern area "Support not needed", use function group 2200.
To view TJ attachment continue to next page. This TJ has one attachment.
Page 2 of 10
Volvo Car Customer Service
| Title | Action | TJ Instruction VCC-492577-1 | Page | Operation number: |
|---|---|---|---|---|
| Piston | Replacement | 1 (8) | 98623-2 |
| Issue | Date | Reason |
|---|---|---|
| 1 | 2016-02 | First issue |
| 2 | 2017-06 | Change in Affected Vehicles |
| 3 | 2017-07 | Change in Affected Vehicles |
Affected vehicles
| Model year | Model | Engine |
|---|---|---|
| 2014, 2015, 2016 | S60 (11-) | B4204T10, T11, T12, T9 |
| 2016 | S60L | B4204T11 |
| 2014, 2015, 2016 | S80 (07-) | B4204T11, T12 |
| 2014, 2015, 2016 | V60 | B4204T11, T12, T9 |
| 2014, 2015, 2016 | XC60 (-17) | B4204T10, T11, T12, T9 |
| 2016 | XC90 (16-) | B4204T27 |
Materials
| Materials | Qty. | Part No. | Notes |
|---|---|---|---|
| Engine oil | 0.4 | ||
| Piston kit | 4.0 | 32213040 | B4204T11/12/15; |
| Piston kit | 4.0 | 32213042 | B4204T9/B4204T10; |
Special tools
| Description | Part No. |
|---|---|
| Holder (remov.piston/connecting rod) B 200-B 6304 | 999 5746 |
Equipment
| Designation | Part No. |
|---|---|
| Piston ring pliers | |
| Piston ring compressor |
Page 2 (8)
Removal
A textual description of the removal process would go here, referencing the visual aids.
Refer to:
- Removal, replacement and installation
- 2 - Engine with mountings and equipment
- 21 - Engine
- 211 - cylinder head
Remove balance shaft unit, refer to:
- Removal, replacement and installation
- 2 - Engine with mountings and equipment
- 21 - Engine
- 215 - transmission
Caution! Note the position of the component before removal.
Caution! Take extra care when handling the components.
Remove the screws. Remove the marked part.
Page 3 (8)
Color symbols
Note! This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.
- Used for focused component, the component with which you will do something.
- Used as extra colors when you need to show or differentiate additional parts.
- Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.
- Used when the component is not fully removed from the vehicle but only hung to the side.
- Used for standard tools and special tools.
- Used as background color for vehicle components.
Page 4 (8)
Removal
Caution! Take extra care when handling the components.
Special Tool: T9995746, Holder (remov.piston/ connecting rod) B 200-B 6304
Remove the marked part.
Installation
Use: Engine oil,
Page 5 (8)
Installation
Caution! Make sure that the piston rings can be easily rotated by hand in the piston ring grooves.
Note! Text or marking on piston ring A must be face up.
Note! The piston rings must not be expanded more than necessary.
Use: Piston ring pliers
Warning! Make sure that the component is positioned correctly.
Caution! Make sure that the mating faces are clean and free of foreign material.
Use: Engine oil,
Page 6 (8)
Installation
Caution! Take extra care when handling the components.
Use: Engine oil,
Use: Piston ring compressor
Caution! Take extra care when handling the components.
Special Tool: T9995746, Holder (remov.piston/ connecting rod) B 200-B 6304
Page 7 (8)
Installation
Warning! Make sure that new bolts are installed.
Caution! Take extra care when handling the components.
Install the marked component. Tighten the bolts.
Torque:
- Stage 1: Cap connecting rod, 15 Nm
- Stage 2: Cap connecting rod, 25 Nm
- Stage 3: Cap connecting rod, 90°
Install balance shaft unit, refer to:
- Removal, replacement and installation
- 2 - Engine with mountings and equipment
- 21 - Engine
- 215 - transmission
Install cylinder head, refer to:
- Removal, replacement and installation
- 2 - Engine with mountings and equipment
- 21 - Engine
- 211 - cylinder head
Page 8 (8)
