FRYMASTER Instruction Sheet

Required Tools

• 15/16" wrench
• 1-1/16" wrench
• Combination wrench
• 2-water pump pliers
• 3/8" ratchet
• Standard socket set

In This Kit

Installation Instructions

Initial Steps (Steps 1-9)

1. Remove power from the unit.
2. Relocate the fryer to gain access to the rear of the fryer.
3. Remove the JIB/BIB pick up tube from JIB/BIB.
4. Clean off the JIB/BIB tubing and suction assembly.
5. Carefully reposition the JIB/BIB suction hose over the ATO box to the rear of the fryer. Illustration showing hose repositioning at the rear of the fryer.
6. Carefully remove the JIB/BIB suction hose and 1/2" to 3/8" reducer from the assembly and set aside. Illustration of removing the suction hose and reducer.
7. Remove the plug from the rear of the assembly using a 3/8 socket. Illustration of using a 3/8 socket to remove a rear plug.
8. Using pliers and Loctite, attach the 8130165-½" street elbow to the assembly where the plug was removed. Illustration showing the 8130165-½" street elbow attachment.
9. Attach the ½" x 1½" reducer removed in step 6 to the elbow with Loctite. Illustration showing the ½" x 1½" reducer attachment to the elbow.

Plumbing and Valve Assembly (Steps 10-28)

10. Reattach JIB/BIB suction hose assembly removed in step 6 to reducer/elbow using Loctite. Illustration of reattaching the JIB/BIB suction hose assembly.
11. Attach the 8130062 - 90° elbow and 8130022 - ½" nipple to the assembly with Loctite. Tighten so that the elbow is oriented at a 45° angle. Illustration showing the 90° elbow and nipple attachment, oriented at a 45° angle.
12. Attach flexline adaptor 8101668 with Loctite to the assembly. Illustration of attaching the 8101668 flexline adaptor.
13. Attach the long flexline to the adaptor installed in the previous step. Illustration of attaching the long flexline to the adaptor.
14. Route the flexline behind the ATO flexline/check valve and behind the fryer support. Allow it to rest on the filter pump motor bracket. Illustration showing the flexline routing behind fryer components.
15. Remove the lower back panel of the fryer. Illustration of removing the fryer's lower back panel.
16. Remove the filter pan and filter pan lid. Illustration of removing the filter pan and lid.
17. It may be necessary to remove the drain downspout by loosening brackets on the drain sleeves to remove the plug on the rear of the downspout. Use a 7/16" deep socket with a long extension to loosen the nuts. Illustration showing the drain downspout and its brackets.
18. Remove the plug from the port on the drain spout and attach the check valve assembly 1087392 to the drain spout using Loctite. Illustration of attaching the 1087392 check valve assembly to the drain spout.
19. Locate the check valve attached to the rear oil manifold. Illustration showing the check valve attached to the rear oil manifold.
20. Detach the flexline attached to the check valve. Illustration of detaching the flexline from the check valve.
21. Remove the check valve assembly from the oil return manifold by twisting off the elbow from the nipple on the oil return manifold. Remove the elbow from the assembly and set the check valve assembly aside.
22. Attach the 5/8" flex line adaptor to the 8130003 "T" and attach to the nipple attached to the oil return manifold. Orient the "T" so that the 5/8" flex line adaptor is oriented about 45° towards the right. Illustration showing the 5/8" flex line adaptor attachment to the 'T' and its orientation.
23. Attach the check valve from step 22 to the bottom side of the "T". Illustration of attaching the check valve to the bottom of the 'T'.
24. Reattach flexline from ATO pump removed in step 20 to the bottom of the check valve. Illustration of reattaching the flexline from the ATO pump to the check valve.
25. Position the bulk oil manifold as shown at the rear of the fryer, to the right of the filter pump motor as viewed from the rear. Illustration showing the bulk oil manifold positioned at the rear of the fryer.
26. Attach the manifold to the rear support with 4 cabinet screws using existing holes. Illustration of attaching the manifold to the rear support with screws.
27. Secure green ground wire from solenoid to rear rail. Illustration of securing the green ground wire from the solenoid to the rear rail.

Harness and Wiring Connections (Steps 29-42)

29. Attach 5/8" flexline from bulk oil manifold to the adaptor connected to the "T" in step 23. Illustration of attaching the 5/8" flexline from the bulk oil manifold to the 'T' adaptor.
30. Connect flexline from step 13 to adaptor connected to bulk oil solenoid. Illustration of connecting the flexline to the bulk oil solenoid.
31. Connect flexline coming to front of fryer to the check valve on the rear of the drain downspout. Illustration of connecting the flexline to the check valve on the drain downspout.
32. Reattach drain to sleeves using the brackets removed in step 17. Illustration of reattaching the drain to sleeves.
33. Route new harnesses from bulk oil manifold into chase, under the contactor box and to the front of fryer.
34. Attach dispose valve handle bracket to front rail using existing holes. Illustration of attaching the dispose valve handle bracket to the front rail.
35. With the key in the unlocked position, insert the dispose valve handle into the bracket and slide towards the rear of the fryer. Illustration of inserting the dispose valve handle into the bracket.
36. Holding the clevis clip over the handle in the rear, slide the dispose handle into the handle and clevis clip. Illustration of sliding the dispose handle into the handle and clevis clip.
37. Clip the clevis clip over the dispose handle rod. Illustration of clipping the clevis clip over the dispose handle rod.
38. Ensure the dispose handle is pushed all the way in and locked into position. Illustration showing the dispose handle locked into position.
39. Lower the MIB board using a Torx 25 and a nut driver. Route the 4 wires from the new harness from the bulk oil switches in step 33 and the other harness up to the MIB board.
40. Locate the 16-pin connector on the rear of the MIB board. Insert the red wire into the far right rear position (pin 8). Ensure the two tabs fit properly into notches in connector. Illustration showing the 16-pin connector and the red wire being inserted into pin 8.
41. Insert the green wire into the far right front position (pin 16) in front of the red wire. Illustration showing the green wire being inserted into pin 16.
42. Insert the black wire into the position directly to the left of the red wire inserted in step 40 (pin 7). Illustration showing the black wire being inserted into pin 7.

Final Connections and Assembly (Steps 43-58)

43. Insert the white wire into the position directly in front of the black wire inserted in step 42 (pin 15). Illustration showing the white wire being inserted into pin 15.
44. Gently tug on all wires to ensure they locked into the connector. Illustration of gently tugging on wires to ensure they are locked.
45. Plug the 8-pin male connector from the rear Hirschman connector to the 8-pin female connector on the rear of the MIB board. Illustration of plugging the 8-pin male connector into the MIB board.
46. Reattach the MIB board and secure the cover over the MIB board. Illustration of reattaching the MIB board cover.
47. Reinsert filter pan lid and ensure drain spout is properly connected to lid board. Illustration of reinserting the filter pan lid and ensuring the drain spout is connected.
48. Reinsert the filter pan ensuring it is fully inserted into the fryer. Illustration of reinserting the filter pan.
49. Using a long extension, loosen and remove the two screws securing the wire connection shield on the rear of the ATO box. Illustration of loosening screws securing the wire connection shield on the rear of the ATO box.
50. Carefully position the cover to rest on the top of the ATO box to expose the ATO connections. Illustration of positioning the ATO box cover to expose connections.
51. Locate the 16-pin connector on the rear of the ATO box and the 2 wire harness (8122520) that runs from ATO to solenoid. Insert the red wire into pin-1 and the black wire into pin-9 with the tabs up as shown. Illustration showing the red wire inserted into pin 1 and the black wire into pin 9 of the ATO box 16-pin connector.
52. Attach the other end of the harness in step 51 with the white 2-pin Molex connector to the bulk oil manifold solenoid connector. Illustration of attaching the white 2-pin Molex connector to the bulk oil manifold solenoid connector.
53. Reattach the ATO plug cover removed in step 49. Illustration of reattaching the ATO plug cover.
54. Use tie wraps to secure flexlines and harnesses out of the way. Use brackets behind contactor boxes. Illustration of securing flexlines and harnesses with tie wraps.
55. Ensure the solenoid harness and connector is located in the chase of the frame using a wire tie and secured to the frame to protect it from getting pinched from the filter pan and holes in frame. Illustration of securing the solenoid harness in the chase of the frame.
56. Replace the lower fryer back panel.
57. Remove the dispose plug and if applicable, the fill plug and connect the dispose and fresh oil lines. Illustration showing the dispose and fill plugs, and the bulk oil connection plate.
58. Remove the plate exposing the bulk oil connection. Connect any wires from the dispose system to the fryer. See the wiring diagram on the last page for more detail. Illustration showing the dispose and fresh oil lines and a reference to the wiring diagram.

Power Up and Initial Testing (Steps 59-63)

59. Reconnect power.
60. Test fryer for function.
61. The fryer oil system setup will need to be changed from JIB to Bulk. With the controller displaying OFF, press and hold the TEMP and INFO buttons simultaneously until LEVEL 1 is displayed and release. Illustration of the fryer controller display with TEMP and INFO buttons highlighted.
62. The controller displays ENTER CODE.
63. Enter 1 2 3 4.

Controller Setup for Bulk Oil System

64. The controller displays LEVEL 1 PROGRAM for three seconds changing to PRODUCT SELECTION.
65. Press the TEMP button once to scroll to FRYER SETUP.
66. Press the ✔ (1 YES) button.
67. The controller displays ENTER CODE.
68. Enter 1 2 3 4.
69. The controller displays LANGUAGE on the left display and ENGLISH (or another language) on the right.
70. Press the INFO button 9 (nine) times. The controller will display OIL SYSTEM on the left and JIB on the right.
71. Press the ▶ (FLTR) button once to change to BULK.
72. Press the X (2) button under the display.
73. The controller displays SETUP COMPLETE and then OFF.
74. It is imperative that the fryer system be completely power cycled after changing the setup from JIB to Bulk to operate correctly.
75. Completely power cycle the fryer using the hidden reset momentary rocker switch (located under the left control box in gas fryers, or behind the right control box over the JIB in electric fryers). HOLD THE SWITCH FOR 15 SECONDS ENSURING THE MIB BOARD HAS POWERED FULLY DOWN. Illustration of the left control box. Illustration of the hidden reset momentary rocker switch. Illustration of the right control box over the JIB.
76. Allow about 30 seconds for the fryer to fully cycle the MIB board.

BULK OIL LOV WIRING