Frymaster Instruction Sheet

In This Kit

Installation Instructions

Follow these instructions to install Bulk Waste ONLY Dispose Kits.

Step 1

Disconnect power and gas from the fryer.

Step 2

Remove the fryer from the hood to gain access to the rear of the fryer. [See Figure 1]

Step 3

Remove the filter pan. [See Figure 1]

Step 4

Remove the filter pan lid by lifting the collar up, around the drain tube, while pulling the filter pan lid forward. [See Figure 2]

Step 5

Remove the lower back by removing the eight (8) screws. [See Figure 3] If a four (4) vat or larger fryer, remove both lower backs.

Step 6

Disconnect the flexline from the manifold connecting the oil manifold to the filter pump. [See Figure 4]

Step 7

Use a 7/16" wrench to remove the nut and bolt from the filter pump shipping bracket. [See Figure 5]

Step 8

Use a 7/16" nut driver to loosen the two clamps attaching the drain dump tube. [See Figure 6]

Step 9

Slide both clamps, to the right past the sleeve, out of the way. [See Figure 7]

Step 10

Remove the acorn nut attaching the drain clamp to the drain dump tube. [See Figure 8]

Step 11

Use a screwdriver to loosen the drain sleeve. [See Figure 9]

Step 12

Carefully remove the drain dump from the drain manifold and set aside. [See Figure 10]

Step 13

Use a 7/16" wrench to remove the two (2) nuts securing the female pick-up tube bracket. [See Figure 11]

Step 14

Lower the pick-up tube assembly down out of the way. [See Figure 12]

Step 15

Remove the two (2) screws attaching the electrical cover plate to the filter pump motor. [See Figure 13]

Step 16

Disconnect the ground (green), neutral (white), and hot (black) wires from the motor. [See Figure 14]

Step 17

Use a screwdriver or pliers to remove the conduit nut and disconnect the conduit from the motor. [See Figure 15]

Step 18

Use a 5/16" socket to remove the four (4) screws attaching the pump motor bridge to the frame. [See Figure 16]

Step 19

Carefully lift the filter pump assembly and slide towards the left to lower it off the frame and remove from the fryer.

Step 20

Use a 1/2" wrench to remove the two (2) bolts securing the filter pump bracket to the filter pump. Discard the bracket. [See Figure 17]

Step 21

Reinsert the two (2) bolts into the filter pump and add two (2) 8090104 washers to each bolt before tightening. Torque to 15 foot lbs. Do NOT overtighten. [See Figure 18]

Step 22

Remove the flexline disconnected from the manifold in step 6 and set aside. [See Figure 19]

Step 23

Remove the flexline adaptor and check valve from the filter pump. [See Figure 20]

Step 24

Remove the check valve fittings and the 90° elbow from the filter pump. It may be necessary to loosen all four (4) filter pump bolts to ease removal of the elbow and check valve fittings. When finished, retighten the bolts. Torque to 15 foot lbs., but do NOT overtighten. [See Figures 21 and 22]

Step 25

Apply threadlocker and insert 1½" nipple (8130087) into the 90° elbow with outlet (8130331) and tighten and orient as shown. [See Figure 23]

Step 26

Apply threadlocker to both ends of the 2" nipple (8130298). Insert the nipple into the top of the elbow, attached to the pump, in the previous step. [See Figure 24]

Step 27

Attach the 90° elbow (8130062) to the top of the nipple in the previous step. Tighten and orient as shown. [See Figure 24]

Step 28

Attach flexline adaptor (8101668) to the elbow in the previous step and orient as shown. [See Figure 25]

Step 29

Attach the 2 check valve fittings, check valve, and flexline adaptor, removed in steps 23 and 24, to the bottom opening of the elbow as shown. [See Figure 26]

Step 30

Reattach the flexline disconnected in step 22. [See Figure 27]

Step 31

Locate the 1085907 Bulk Oil plumbing assembly. Facing the switch connectors, attach the 8122519 harness to the Bulk Oil Plumbing assembly. Beginning with the switch on the left, attach the red wire to the farthest left connector; next attach the green wire to the connector directly to the right of the red. On the right switch, attach the black wire to the farthest right connector; attach the white wire to the connector left of the black wire. [See Figure 28]

Step 32

With the dispose valve handle oriented away from the filter pump, attach the bulk oil plumbing assembly onto the filter pump bridge. Ensure the flexline, from the female pick up tube assembly to the filter pump, is beneath the bracket of the dispose switch plumbing assembly.

Step 33

Use a 7/16" wrench to attach the switch assembly to the four studs on the filter pump mounting plate using 4 – ¼”-20 nuts. [See Figure 29]

Step 34

Attach the dispose handle assembly (1080686) to the dispose switch valve assembly using a clevis clip. [See Figures 30 and 31]

Step 35

Using Figure 32 as a guide, route the flexline #1 around the switch assembly and up over flexline #2 and attach to the outlet of the filter pump. [See Figure 33]

Step 36

Reinsert the entire dispose/filter pump assembly back into the fryer. [See Figure 34]

Step 37

Reverse steps 15-18 to reattach the filter pump motor bridge to the frame and reattach the motor electrical connections.

Step 38

Reverse steps 13-14 to reattach the female pickup assembly.

Step 39

Remove the far right nut and bolt, as viewed from the rear of the fryer, attaching the return oil manifold to the frame. [See Figure 35]

Step 40

Using a prybar, gently lift the oil manifold up slightly to allow the oil dispose assembly 1085784 to slide in between the gas and oil manifolds. [See Figure 36]

Step 41

Attach the flexline #2 from the dispose switch assembly in Figure 32, to the dispose outlet assembly. [See Figure 37]

Step 42

Position over the pre-drilled holes. [See Figure 38]

Step 43

Attach the dispose outlet assembly using ¼”-20 self tapping bolts. [See Figure 39]

Step 44

Attach the 1085398 9-pin male connector pigtail to the 9-pin female connector. [See Figure 40]

Step 45

Using zip ties, attach the (DISPOSE) tag to the waste oil assembly. [See Figure 41]

Step 46

Disconnect the 9-pin connector C4 from the front of the transformer box, beneath the assembly attached in step 43.

Step 47

Locate the individual red and black wires from the harness attached to the dispose outlet assembly in step 43. [See Figure 42]

Step 48

Insert the red wire into pin 4 and the black wire into pin 7 of the C4 connector, unplugged in step 46. [See Figure 43]

Step 49

Reattach the connector, disconnected in step 46, to the transformer box.

Step 50

Route the 8-pin male connector harness, from the dispose outlet assembly, attached in step 43, under the gas manifold and along the fryer side, to the MIB board on the front of the fryer. [See Figure 44]

Step 51

Loosen the two (2) Phillips screws above the MIB board. [See Figure 45]

Step 52

Pivot the MIB board down and attach the 8-pin male connector from step 50, to the 8-pin female connector on the rear of the MIB board. [See Figure 46]

Step 53

Route the 4-wire harness from the dispose switch assembly, attached in step 31, to the rear of the MIB board.

Step 54

Locate the 16-pin connector on the rear of the MIB board. Insert the red wire into the far right rear position (pin 8). Ensure the two tabs fit properly into notches in the connector. [See Figure 47]

Step 55

Insert the green wire into the far right front position (pin 16) in front of the red wire inserted in step 54. [See Figure 48]

Step 56

Insert the black wire into the position directly to the left of the red wire inserted in step 54 (pin 7). [See Figure 49]

Step 57

Insert the white wire into the position directly in front of the black wire inserted in step 56 (pin 15). [See Figure 50]

Step 58

Gently tug on all wires to ensure they are locked into the connector. [See Figure 51]

Step 59

Reverse steps 51 and 52 to pivot the MIB board back into place and secure.

Step 60

Use zip ties to secure harnesses out of the way, ensuring none are attached to the return manifold.

Step 61

Remove the plug from the rear of the drain tube. [See Figure 52]

Step 62

Insert flexline adaptor 8101068 into the port in the rear of the drain tube and tighten. [See Figure 53]

Step 63

Remove the oil drain sleeve from the drain dump (removed in step 12). Apply cooking oil to the inside of the sleeve to ease reassembly. [See Figure 54]

Step 64

Slide the sleeve on the drain manifold. [See Figure 55]

Step 65

Attach the #3 flexline (from Figure 32) from the check valve on the dispose assembly, to the flexline connector, attached to the drain tube in step 62. [See Figure 56]

Step 66

Reverse steps 8-12 to reattach the drain dump.

Step 67

Reattach the female pickup tube bracket removed in step 13.

Step 68

Reattach the flexline from the filter pump to the rear manifold removed in step 6.

Step 69

Attach the dispose valve handle bracket to the frame. [See Figure 57]

Step 70

Use the wiring diagram on the back page for reference when attaching any wiring from an external bulk system. Connect the wiring to the pig-tail harness next to the DISPOSE connector, on the rear of the fryer. [See Figure 41]

Step 71

Reverse steps 1-5 to return the fryer to operation.

Step 72

Once the fryer has fully powered up, wait one (1) additional minute with the controller OFF before proceeding to the next step.

Step 73

Press and hold the CHECK button until the controller scrolls INFO MODE, changing to MAIN MENU and then PRODUCT SETUP.

Step 74

With PRODUCT SETUP displayed, press the [right arrow] button to scroll to VAT SETUP and press the CHECK button.

Step 75

ENTER CODE is displayed. Enter 1656.

Step 76

SYSTEM is displayed. Press the CHECK button.

Step 77

LANGUAGE is displayed. Press the [right arrow] button eleven (11) times to scroll to WASTE.

Step 78

With SDU displayed, press the [down arrow] button to scroll to BULK.

Step 79

Press the [right arrow] button to RECOVERY ALARM.

Step 80

Press the EXIT/SCAN button to exit.

Step 81

It is imperative that the fryer system be completely power cycled after changing the setup from SDU to BULK to operate correctly.

Step 82

Completely power cycle the fryer using the hidden reset momentary rocker switch [See Figure 59] under the left control box in gas (see Figure 58) or behind the right control box over the JIB in electric (see Figure 60). HOLD THE SWITCH FOR 60 SECONDS, ENSURING THE MIB BOARD HAS POWERED FULLY DOWN.

Step 83

Allow about 30 seconds for the fryer to fully cycle the MIB board.

Step 84

With the controller OFF, test the dispose function by pressing and holding the FILTER button until FILTER MENU is displayed for three (3) seconds, changing to FILL VAT FROM PAN.

Step 85

Press the [right arrow] button to DISPOSE.

Step 86

Press the CHECK button.

Step 87

DISPOSE NOW? YES NO is displayed. Press the [up arrow] YES button.

Step 88

START DISPOSE is displayed. Press the button with blinking BLUE LED.

Step 89

DRAINING is displayed, followed by VAT EMPTY AND CLEAN? CONFIRM. Press the [up arrow] button to confirm.

Step 90

OPEN DISPOSE VALVE is displayed.

Step 91

Open the dispose valve by pulling the handle towards the front of the fryer. [See Figure 61]

Step 92

Ensure that the filter pump starts and begins pumping oil out of the filter pan. If so, immediately push dispose handle towards the rear of the fryer to stop the pump.

Step 93

REMOVE FILTER PAN is displayed. Pull the filter pan out.

Step 94

IS FILTER PAN EMPTY? YES NO. Press the [up arrow] button.

Step 95

INSERT FILTER PAN is displayed.

Step 96

FILL VAT? CONFIRM is displayed. Press the [up arrow] button.

Step 97

The controller goes to OFF.

Step 98

With the controller OFF, test the dispose function by pressing and holding the FILTER button until FILTER MENU is displayed for three (3) seconds, changing to FILL VAT FROM PAN.

Step 99

Press the CHECK button.

Step 100

FILL VAT FROM PAN? YES NO is displayed. Press the [up arrow] YES button.

Step 101

FILLING is displayed.

Step 102

IS THE VAT FULL? YES NO is displayed. If the vat is full, press the [up arrow] YES button.

Step 103

The controller displays OFF.

Bulk Oil LOV Wiring

This section details the wiring connections for the Bulk Oil Low-Level Override (LOV) system.

Wiring Diagram Description

The diagram illustrates the connections between the MIB J6, a 9-PIN FEMALE CONNECTION ON REAR OF FRYER, and a 9-PIN MALE CONNECTION ON REAR OF FRYER. It specifies wire colors (BLACK, WHITE, GREEN, RED, BROWN, BLUE) and their corresponding functions and pin assignments for controlling the bulk oil system and filter pump.

Testing Procedures:

• Between MIB J6 Pins 1 & 4: Should read 24VAC when bulk tank is full, 0 VAC when bulk tank is empty.
• Between MIB J6 Pins 2 & 8: Should read 24VAC when bulk tank is full, 0 VAC when bulk tank is not full.

9-PIN FEMALE PLUG READINGS:

• Pin 1 (BLACK): BULK DISPOSE TANK FULL
• Pin 2 (WHITE): 24VAC OUT FRESH OIL PUMP
• Pin 3 (RED): 24VAC IN FROM BULK (HOT)
• Pin 4 (GREEN): 24VAC IN FROM BULK (COM)
• Pin 5 (BROWN): CONTACT FROM FILTER MOTOR
• Pin 6 (BLUE): CONTACT FROM FILTER MOTOR

WARNING: The FilterQuick™ fryer will ONLY operate with bulk oil systems that have a three-pole float switch. If the float switch is the older two-pole switch, contact the bulk oil provider. These float switches are polarity specific which may short to ground and damage an MIB board.