Zodiac Zippy Automatic Aboveground Pool Cleaner
Model: Zippy
Brand: Zodiac
Manufacturer: Zodiac Pool Care, Inc.
Introduction
Thank you for purchasing the Zodiac Zippy automatic aboveground pool cleaner. The Zippy is designed to quickly clean your aboveground pool, providing years of low maintenance operation.
Before Installation
To ensure prompt warranty service, please complete and return the warranty card, record your purchase information, and attach your invoice or a copy.
Record Your Zippy Pool Cleaner Data:
Date of Purchase: [Date]
Purchased From: [Retailer Name]
City: [City], State: [State], Zip: [Zip]
Serial Number: [Serial Number]
Zippy Limited Warranty
The Zippy pool cleaner is warranted against normal wear and tear and defects in materials and workmanship for a period of two (2) years from the date of purchase. The Zippy hose is also warranted for two (2) years.
Exclusions:
- Discoloration not affecting operation.
- Damage from excess chlorination or improper water chemistry.
- Defects from improper installation, negligence, misuse, abuse, or tampering.
- Liner failure due to age, water imbalance, or pool base/wall issues (user assumes risk).
- Use in applications other than aboveground pools (without hoppers or slopes).
This is the sole and exclusive written warranty. Implied warranties are limited to the duration of this express warranty. Zodiac Pool Care, Inc. is not liable for lost profits, indirect, special, incidental, or consequential damages.
Claims require the warranty card to be returned within 15 days of purchase. Only the original purchaser can submit a claim.
For warranty service, call (888) 786-7797. Provide serial number, proof of purchase, and a description of the problem.
Zippy is a trademark of Zodiac Pool Care, Inc. For sale and use in the United States and Mexico only.
Parts Included
Verify that the following parts are included:
- (5) Hose Floats
- (1) Zippy head
- (1) Head Connector
- (1) Wall Adapter
- (1) 2' Hose Section
- (1) Star Control® Assembly
- (5) 5' Hose Sections
If any parts are missing, contact Customer Service at (800) 871-0712.
Important Note on Pool Liners:
Inspect your pool liner carefully before installation. Do not install if the liner is brittle, has wrinkles, stones, roots, or metal corrosion, or if the base or supporting walls are damaged. Consult a professional for necessary repairs.
Prepare the Pool and Filtration System
- Ensure the pool bottom does not have a deep hopper or slope.
- Manually vacuum the pool.
- Backwash or clean the filter per manufacturer's instructions.
- Clean the skimmer basket and pump strainer basket.
- Inspect the return side plumbing for leaks and repair any found before installing the Zippy.
Wall Adapter Installation
The Zippy connects to your pool's filtration system via a return inlet fitting. An adapter assembly is included to fit various pool return inlet types.
- Turn the pump off.
- Remove the return inlet fitting from the wall fitting on your pool wall. Do not loosen or remove the wall fitting itself.
- Identify your wall fitting type: 1 1/2" Female Fitting, 1 1/2" Male Fitting, or 2" Male Fitting.
- For 1 1/2" Female Fitting: Thread the Wall Adapter into the wall fitting.
- For 1 1/2" Male Fitting: Remove the male-to-male adapter from the Wall Adapter, then thread the remaining Wall Adapter onto the wall fitting.
- For 2" Male Fitting: Remove both the male-to-male adapter and the threaded insert from the Wall Adapter, then thread the remaining Wall Adapter onto the wall fitting.
Note: If your pool has multiple return inlets, plug unused inlets to ensure sufficient flow for the Zippy. Consult your pool professional for appropriate plugs.
Hose Assembly
- Lay hoses straight in the sun for 1 hour to remove kinks or memory.
- Measure the hose length from your return inlet to the farthest point in the pool to determine the total Zippy hose needed.
- Connect hose sections by inserting the male end into the female end. A loud snap indicates a proper connection, and sections should swivel easily.
- Connect the 2 ft. hose section to the Wall Adapter and the Star Control® Assembly to the opposite end of the 2 ft. hose section.
- Connect the required number of 5 ft. hose sections to the Star Control Assembly. Ensure hose floats are assembled correctly: the first hose section from the cleaner head receives two hose floats, subsequent sections receive no floats.
- Thread the head connector (attached to the first hose section) onto the cleaner head.
- Submerge the Zippy head in the pool, tilt it to release air until bubbles cease, then lower it to the pool bottom.
Note: If you need additional hose sections, contact your Zodiac dealer.
Adjusting the Flow
The Zippy uses a patented Star Control® Assembly to regulate flow.
- Turn on the pump.
- To set the flow, grasp the small end of the Star Control (attached to the 2 ft. hose) in one hand and the white adjusting nut in the other.
- Turn the adjusting nut clockwise to increase flow or counter-clockwise to decrease flow. Adjust until the black indicator line on the Star Control aligns with the yellow color band in the indicator gauge.
The Zippy should move through the pool, slowing or stopping at walls. When it slows, the jet nozzle should swing freely to change direction.
Star Control Assembly Guide:
| Indicator Color | Condition |
|---|---|
| Blue | Flow is insufficient. Increase flow by turning the Star Control clockwise to align the black indicator line with the yellow area. |
| Black | Flow is low for most pools. Increase flow to the yellow indicator range if the cleaner doesn't cover the entire pool. |
| Yellow | Optimal setting for most aboveground pools. |
| Orange | Flow is higher than normal; may be required for very large pools. |
| Red | Flow is excessive. Reduce flow by turning the Star Control counter-clockwise to align the black indicator line with the yellow area. |
Cleaning the Zippy® Filter
- Turn off the pump.
- Lift the Zippy head out of the pool.
- Disconnect the Zippy head from the hose.
- Drain the Zippy by turning it with the jet nozzle towards the pool surface.
- Place the Zippy on a level surface. Hold the lower body and twist the upper body using the tabs to separate them. Lift the upper body off.
- Lift the filter screen from the separated halves and rinse it. Empty and rinse the bottom half of the cleaner to remove debris.
- Reassemble by placing the cleaned filter screen into the bottom half, ensuring the center cone points down.
- Position the top half over the bottom and twist until locked. Connect the hoses to the Zippy head.
- Submerge the head, tilt to release air, and lower it to the pool bottom. Turn the pump on.
Note: Do not leave the Zippy connected to the wall fitting on the ground, as this may cause unintentional draining of your pool.
Care and Maintenance
The Zippy requires minimal maintenance. When adding chemicals, especially during super chlorination or shocking, remove the unit and hose by unthreading the Wall Adapter. Reinstall after at least 4 hours.
Backwashing Your Filter System:
It is important to disconnect the Zippy when backwashing your pool filter system. Turn the Wall Adapter counter-clockwise to remove it from the pool wall fitting. Reinstall after backwashing is complete.
Note: The filter must operate for at least 3 minutes after backwashing to flush out suspended material before reinstalling the Zippy.
Troubleshooting Guide
If you encounter issues, consult this guide before calling for service. For assistance, call 1-888-786-7797 and have your serial number and installation date ready.
| Condition | Steps |
|---|---|
| Cleaner Does Not Operate |
|
| Hose Coils | Some coiling is normal. If it affects operation:
|
| Wall Adapter Won't Fit | Call Technical Services at (1-888-786-7797) for additional wall adapter inserts. |
| Cleaner Turns Over |
|
| Poor Pool Coverage |
|
| Poor Debris Pick-Up |
|
| Cleaner Gets Stuck on Pool Ladder |
|
| Zippy Star Control Sprays Water Above Waterline | Call Technical Service (1-888-786-7797). |
Zippy® Parts Diagram
The following table lists the parts included with the Zippy cleaner:
| Part # | Description | Qty |
|---|---|---|
| W33595 | Zippy Body Top Assembly Complete | 1 |
| W75215 | Zippy Rudder | 1 |
| W90560 | Zippy Lock Washer | 1 |
| W90507 | Zippy Nut | 1 |
| W90504 | Zippy Spacer Washer – 2 Required | 1 |
| W90603 | Zippy Weight Coated | 1 |
| W82255 | Zippy Lock Nut | 1 |
| W82421 | Zippy Screen | 1 |
| W33413 | Zippy Body Bottom Complete | 1 |
| W67250 | Zippy Body Trim – Teal | 1 |
| W59013 | Zippy Body Bottom | 1 |
| W83460 | Zippy Wiper – Teal – 5 Required | 1 |
| W67313 | Zippy Throat – Grey | 1 |
| W67513 | Zippy Wheel Cap – Grey – 5 Required | 1 |
| W83033 | Zippy Washer Teflon – 5 Required | 1 |
| W75813 | Zippy Wheel Assembly – 5 Required | 1 |
| W83135 | Star Control Assembly | 1 |
| W83134 | Zippy 2" Wall Adapter With Cuff | 1 |
| W69625 | Zippy Hose Float – 5 Required | 1 |
| W83137 | Zippy Head Connector | 1 |
| W69805 | Zippy 2ft Hose Section | 1 |
| W69806 | Zippy 5ft Hose Section - 5 Required | 1 |
| W66905 | Zippy Threaded Insert | 1 |
| W67105 | Zippy Male To Male Threaded Adapter | 1 |
Contact and Support
For coverage problems or assistance, mail or fax information to Zodiac Pool Care, Inc. Include a sketch of your pool, problem description, and contact details.
MAIL TO: ZODIAC POOL CARE, INC.
2028 NW 25th Avenue, Pompano Beach, FL 33069
OR FAX TO: (954) 935-8279
Customer Name: [Name]
Address: [Address]
City: [City], State: [State], Zip: [Zip]
Telephone No: [Phone Number]
Serial No.: [Serial Number]
Purchased From: [Retailer]
Pool Size: [Size]
Pump Size (H.P.): [HP]
Filter (circle one): SAND D.E. CARTRIDGE Filter Size (or Model No.): [Filter Size/Model]
Indicate problem: [Problem Description]
Zodiac Pool Care, Inc.
2028 NW 25th Avenue
Pompano Beach, FL 33069
1-888-786-7797
www.zodiacpoolcare.com
