General Recommendations
Touratech recommends having accessory parts fitted by a specialist workshop. Please observe applicable road vehicle regulations and laws in your country. Check and tighten all bolted connections after 50 km. Standard tightening torques are provided for strength class 8.8 bolts; consult a specialist workshop for specific torque values.
Important Warnings and Notes
- [warning] Achtung | Caution | Attention | Attenzione | Atención
- [note] Bemerkung | Note | Remarque | Nota | Observaciones
- [warning] Warnung | Warning | Avertissement | Avvertenza | Advertencia
- [liquid] Flüssigkeit | Liquid | Liquide | Líquido | Líquido
- [torque] Drehmoment | Torque | Couple | Momento torcente | Par de apriete
- [template] Schablone | Template | Pochoir | Dima | Plantilla
- [users] 2 Personen | 2 Persons | 2 Personnes | 2 Persone | 2 Personas
- [original-part] Original Motorradteil | Original motorcycle part | Pièce d'origine | Pezzo motocicletta originale | Pieza original de la motocicleta.
- [warning] Fitting panniers, crash bars, foot peg lowering kits (rider and pillion), kickstand enlargement plates, front spoilers, and engine guards may restrict the motorcycle's lean angle.
- [warning] If modifying fairings, stems, handlebars, or fairing parts, ensure electrical wiring, brake lines, accelerator, and clutch cables are refitted correctly. Check clearance with full steering lock in both directions.
- [warning] Always disconnect the battery before working on the electrical system.
- [recommendation] It is recommended to apply protective film to areas prone to stone chips.
- [warning] Work on the brake system and suspension should only be performed by a specialist workshop.
- [load-limit] Maximum load for standard luggage racks is 5 kg. For ZegaPro TC luggage racks, the maximum load is 10 kg.
- [compatibility] When using original or aftermarket accessories, verify clearance, fitment, and check for potential collisions with other parts.
- [assembly] Apply conventional lubricant to stainless steel bolts before assembly.
Torque Specifications
| Material | Size | Torque (Nm) | Torque (Nm) |
|---|---|---|---|
| Steel 8.8 | Inox A2 | ||
| M 4 | 2,7 | 0,8 | |
| M 5 | 5,5 | 1,7 | |
| M 6 | 9,7 | 3,0 | |
| M 8 | 23,0 | 7,9 | |
| M10 | 47,0 | 14,0 | |
| M12 | 80,0 | 24,0 | |
| M14 | 130,0 | -,- | |
| M16 | 196,0 | 59,0 | |
| M18 | 270,0 | -,- | |
| M20 | 385,0 | 114,0 |
Installation Steps
Part Number: 01-375-5155-0 Motorschutzbügel für KTM 390 Adventure
Step 1: Prepare Mounting Hardware
Identify the right and left side mounting hardware. Attach the bracket using M8 x 55 bolts and M8 washers. Ensure screws are inserted but not fully tightened at this stage.
Step 2: Attach Crash Bar Sections
Fit the protective rubber parts (labeled A and B in diagrams) onto the crash bar sections. Attach the crash bar sections to the motorcycle frame using M8 x 30 screws. Do not tighten fully yet.
Step 3: Final Assembly and Tightening
Align the main crash bar assembly with the mounting points on the motorcycle frame. Secure using the M10 x 200 bolts, washers, and nuts. Once all components are in place and aligned, tighten all screws and bolts securely to the specified torque values.
