Fiamma Carry Bike VW T5 User Manual

1. Introduction

The Fiamma Carry Bike VW T5 is a robust and reliable bicycle carrier designed specifically for the Volkswagen T5 van. It mounts securely to the rear door, providing a safe and convenient way to transport your bicycles. This manual provides detailed instructions for installation, operation, maintenance, and troubleshooting to ensure optimal performance and longevity of your carrier.

Figure 1.1: The Fiamma Carry Bike VW T5, ready for use.

2. Safety Information

Please read and understand all safety warnings and instructions before installing and using the Fiamma Carry Bike VW T5. Failure to do so may result in property damage, personal injury, or death.

• Weight Limit: Do not exceed the maximum load capacity of 60 kg (132 lbs). Ensure the total weight of all bicycles does not exceed this limit.
• Vehicle Compatibility: This carrier is designed exclusively for the VW T5. Do not attempt to install it on other vehicle models.
• Installation: Always ensure the carrier is securely mounted to the vehicle's rear door according to the instructions. Verify all bolts and straps are tightened correctly before each use.
• Bicycle Securing: Ensure all bicycles are properly secured to the carrier using the provided straps and clamps. Loose bicycles can shift during transit, causing damage or accidents.
• Rear Visibility: Be aware that the carrier and bicycles may obstruct your vehicle's rear visibility, including taillights and license plate. Use auxiliary lighting and license plate holders if required by local regulations.
• Driving Habits: Adjust your driving speed and habits when carrying bicycles. Avoid sudden braking, sharp turns, and excessive speeds. Be mindful of increased vehicle length and height.
• Regular Inspection: Periodically inspect the carrier for any signs of wear, damage, or loose components. Address any issues immediately.

3. Package Contents

Before beginning installation, verify that all components are present and undamaged. If any parts are missing or damaged, contact your retailer immediately.

• Main carrier frame assembly
• 2 x Rail Quick Pro (bicycle rails)
• Bike Block Pro 1 (for first bike)
• Bike Block Pro 3 (for second bike)
• Security Strip
• Mounting brackets and hardware specific to VW T5
• Instruction Manual (this document)

4. Setup and Installation

Installation of the Fiamma Carry Bike VW T5 requires careful attention to detail. It is recommended to have two people for the initial mounting process to ensure safety and proper alignment.

4.1. Pre-Installation Checks

• Clean the rear door surface where the carrier will be mounted.
• Ensure the rear door hinges are in good working condition and can support the additional weight.
• Unpack all components and lay them out for easy access.

4.2. Mounting to VW T5 Rear Door

1. Assemble the main carrier frame according to the diagrams in the included assembly guide. Ensure all joints are secure.
2. Position the upper mounting brackets onto the top edge of the VW T5 rear door. These brackets are specifically designed to hook over the door's top edge without drilling.
3. Carefully lift the carrier frame and align its upper arms with the upper mounting brackets. Secure them using the provided fasteners.
4. Attach the lower support brackets to the bottom section of the carrier frame. These brackets rest against the lower part of the rear door.
5. Adjust the carrier's position to ensure it is centered and level on the rear door.
6. Tighten all fasteners on the upper and lower brackets. Ensure the carrier is firmly attached and does not wobble.
7. Install the two Rail Quick Pro rails onto the carrier frame. These rails can be adjusted horizontally to accommodate different bicycle wheelbases.
8. Attach the Bike Block Pro clamps to the vertical bars of the carrier frame. These clamps will secure the bicycle frames.

Figure 4.1: Detail of a mounting point and rail attachment.

Figure 4.2: Detail of bicycle wheel securing mechanism.

5. Operating Instructions

Once the Fiamma Carry Bike is securely installed, follow these steps to load and unload your bicycles.

5.1. Loading Bicycles

1. Open the wheel straps on the Rail Quick Pro rails.
2. Place the first bicycle onto the carrier, positioning its wheels into the grooves of the rails. Adjust the horizontal position of the rails if necessary to fit the bicycle's wheelbase.
3. Secure the bicycle's wheels using the provided straps. Ensure they are tight and the wheels cannot move.
4. Use the Bike Block Pro clamp to secure the bicycle's frame to the carrier's vertical bar. Adjust the clamp to fit snugly around the frame without overtightening.
5. Repeat for the second bicycle, ensuring proper spacing and secure attachment.
6. For additional security, use the Security Strip to tie down the bicycles to the carrier frame, preventing any movement during transit.
7. Before driving, double-check all straps, clamps, and mounting points for tightness and security.

5.2. Unloading Bicycles

1. Ensure the vehicle is parked on a level surface and the engine is off.
2. Release the Security Strip.
3. Unfasten the Bike Block Pro clamps from the bicycle frames.
4. Release the wheel straps and carefully lift the bicycles off the carrier.

6. Maintenance

Regular maintenance will extend the life of your Fiamma Carry Bike and ensure its safe operation.

• Cleaning: Clean the carrier regularly with mild soap and water, especially after exposure to dirt, salt, or harsh weather conditions. Rinse thoroughly and dry.
• Inspection: Before each use, inspect all components for signs of wear, corrosion, cracks, or damage. Pay close attention to straps, clamps, and mounting points.
• Lubrication: Periodically lubricate moving parts, such as hinges and quick-release mechanisms, with a silicone-based lubricant to ensure smooth operation.
• Fastener Check: Regularly check and tighten all bolts and fasteners to ensure they remain secure.
• Storage: When not in use, store the carrier in a clean, dry place, away from direct sunlight and extreme temperatures.

7. Troubleshooting

This section addresses common issues you might encounter with your Fiamma Carry Bike VW T5.

8. Specifications

Key technical specifications for the Fiamma Carry Bike VW T5:

• Model: Fiamma Carry Bike VW T5
• Product Dimensions (L x W x H): 56 x 128 x 142 cm (22 x 50.4 x 55.9 inches)
• Item Weight: 10.5 kg (23.1 lbs)
• Load Capacity: 60 kg (132 lbs)
• Standard Bicycle Capacity: 2 bicycles (expandable with additional rails/blocks)
• Mounting Type: Rear door mount with special brackets (no drilling required)
• Material: Aluminum
• Color: Neutral

Figure 8.1: Product Dimensions.

Figure 8.2: Maximum Bicycle Capacity (with optional accessories).

9. Warranty and Support

Fiamma products are manufactured to high standards and are covered by a limited warranty against manufacturing defects. For specific warranty terms and conditions, please refer to the warranty card included with your product or visit the official Fiamma website.

For technical support, spare parts, or warranty claims, please contact your authorized Fiamma dealer or the Fiamma customer service department. When contacting support, please have your product model number (FRA136565 or 02094-17A) and purchase information ready.

• Manufacturer: Fiamma
• Model Numbers: FRA136565, 02094-17A
• Website: www.fiamma.it (Please check for local distributor contact information)