Poulan PRO Parts Manual

This manual provides part information for the Poulan PRO PRO 925 ZX (Model 968999516) and PRO 950 ZX (Model 968999507) zero-turn lawn mowers. Please read the operator's manual carefully and ensure understanding of its instructions before operating the machine.

For spare parts or support regarding service questions, warranty issues, and more, please consult a professional.

Manufacturing Number Identification

This Parts Manual belongs to the machine with the manufacturing number:

The machine's manufacturing number can be found on the printed plate affixed to the engine compartment. An illustration shows the engine compartment with the engine removed.

Information stated on the plate typically includes:

  • The machine's type designation (I.D.).
  • The manufacturer's type number (Model).
  • The machine's serial number (Serial no.).

Please have the type designation and serial number available when ordering spare parts.

The engine's manufacturing number is stamped on one of the valve covers. The engine plate typically states:

  • The engine's model.
  • The engine's type.
  • Code.

Please have this engine information available when ordering spare parts.

Note: Wheel motors and hydrostatic pumps may have a barcode decal affixed at the rear.

Chassis / Frame

For Units With Serial Number Before 0806xxxxx

Diagram showing the chassis and frame components for units with serial numbers prior to 0806xxxxx. The diagram illustrates the main frame, mounting points, and various sub-assemblies.

ItemPart No.Qty.Description
1539 1010803SWITCH, INTERLOCK
2539 1011512RING, RETAINING EXT, 7/8
3539 1026783SCREW PLATE
4539 1052451GROMMET, RUBBER
5539 10747533BOLT 5/16-18 x ½, THD FRM
6539 1095524LOCKWASHER 3/16
7539 1101981FRAME W/DECALS
8539 1101991SEAT SUPPORT W/DECALS
9539 1101701FOOT REST
10539 1102942WASHER WAVE, 7/8
11539 1103101SLIP, MATTING
12539 1104321STEM, FUEL TANK
13539 1106738SCREW, 10-12 x ¾, WSH HD
14539 1108602SWITCH BRACKET
15539 1108632MOUNTING BLOCK, CABLE
16539 9237874BUSHING, .875 x 1.375 x .07
17539 9768562TIE-PLASTIC
18539 9769526SCREW, #10-24 x 5/8 SPEC
19539 9903694SCRW, 5/16-18 x 1, THD FRM
20539 99071711NUT 5/16-18 NYLOC
21539 1012311SPINDLE, IDLER
22539 1013311NUT ½-13, NYLOC
23539 1013321HCS ½-13 x 2½
24539 1017141SOLENOID
25539 1019771SPRING, TRAC
26539 1027593INSULATOR, BATTERY
27539 1071161GROMMET
28539 1100302BRACKET, DECK HANGER, MODEL 96888516 ONLY
29539 1076281BATTERY HOLD DOWN
30539 1076292NUT ¼, PUSH NYLON
31539 1076322BOLT ½ x 7½, SPEC
32539 1024361BATTERY, DRY
33539 1100702SPRING
34539 1101681SEAT SUPPORT, REAR
35539 1102191IDLER ARM
36539 1103111PULLEY, IDLER
37539 1103122MOTION LIMITER
38539 1104111BELT, EZT
39539 1104331GROMMET, FUEL LINE
40539 9769342HCS 5/16-18 x ¾
41539 9769372HCS 5/16-18 x 2
42539 9769381HCS 5/16-18 x 2¼
43539 9769784NUT ¼-20, NYLOC
44539 9903624SCREW, ¼-20 x 5/8 SLF TAP
45539 9905171WASHER 3/8
46539 9905463NUT 3/8-16 CNTERLOCK
47539 9905501WASHER 7/32
48539 9905851NUT 5/16-18 WHIZLK
49539 9906551HCS 3/8-16 x 1½
50539 1076161BATTERY CABLE, POSITIVE
51539 1101711TANK SUPPORT
(NOT SHOWN)539 1100681BATTERY CABLE, NEGATIVE
(NOT SHOWN)539 1103091WIRE HARNESS W/RELAYS

For Units With Serial Number After 0806xxxxx

Diagram showing the chassis and frame components for units with serial numbers from 0806xxxxx onwards. The diagram illustrates the main frame, mounting points, and various sub-assemblies.

ItemPart No.Qty.Description
1539 1010802SWITCH, INTERLOCK
2539 1011512RING, RETAINING EXT, 7/8
3539 1026782SCREW PLATE
4539 1052451GROMMET, RUBBER
5539 10747533BOLT 5/16-18 x ½, THD FRM
6539 1095524LOCKWASHER 3/16
7539 1101981FRAME W/DECALS
8539 1330381SEAT SUPPORT W/DECALS
9539 1101701FOOT REST
10539 1102942WASHER WAVE, 7/8
11539 1103101SLIP, MATTING
12539 1104321STEM, FUEL TANK
13539 1106738SCREW, 10-12 x ¾, WSH HD
14539 1108602SWITCH BRACKET
15539 1108632MOUNTING BLOCK, CABLE
16539 9237874BUSHING, .875 x 1.375 x .07
17539 9768562TIE-PLASTIC
18539 9769524SCREW, #10-24 x 5/8 SPEC
19539 9903694SCRW, 5/16-18 x 1, THD FRM
20539 99071711NUT 5/16-18 NYLOC
21539 1012311SPINDLE, IDLER
22539 1013311NUT ½-13, NYLOC
23539 1013321HCS ½-13 x 2½
24539 1017141SOLENOID
25539 1019771SPRING-TRAC
26539 1027593INSULATOR, BATTERY
27539 1071161GROMMET
28539 1148031BRACKET, SWITCH
29539 1076281BATTERY HOLD DOWN
30539 1076292NUT ¼, PUSH NYLON
31539 1076322BOLT ½ x 7½, SPEC
32539 1024361BATTERY, DRY
33539 1100702SPRING
34539 1101681SEAT SUPPORT, REAR
35539 1102191IDLER ARM
36539 1103111PULLEY, IDLER
37539 1103122MOTION LIMITER
38539 1104111BELT, EZT
39539 1104331GROMMET, FUEL LINE
40539 9769342HCS 5/16-18 x ¾
41539 9769372HCS 5/16-18 x 2
42539 9769381HCS 5/16-18 x 2¼
43539 9769786NUT ¼-20, NYLOC
44539 9903624SCREW, ¼-20 x 5/8 SLF TAP
45539 9905171WASHER 3/8
46539 9905463NUT 3/8-16 CNTERLOCK
47539 9905501WASHER 7/32
48539 9905851NUT 5/16-18 WHIZLK
49539 9906551HCS 3/8-16 x 1½
50539 1137921SWITCH, BRAKE
51539 1101711TANK SUPPORT
52539 1100302BRACKET, DECK HANGER, MODEL 96888516 ONLY
53539 1076161BATTERY CABLE, POSITIVE
54539 9900712HCS ½ x ½
(NOT SHOWN)539 1100681BATTERY CABLE, NEGATIVE
(NOT SHOWN)539 1147201WIRE HARNESS

Engine

Diagram illustrating the engine assembly, showing components like the pulley, clutch, and mounting hardware.

ItemPart No.Qty.Description
1539 1074763BOLT 3/8-16 x 1, THD FRM
2539 1081201NUT ¼-20, THIN, NYLOC
3539 9903901WASHER 3/8 ITLW
4539 1100641CLUTCH WASHER
5539 1100931OIL DRAIN FITTING
6539 1104171CLUTCH
7539 1145301PULLEY
8539 1104251FUEL LINE, 5"
9539 9122224CLAMP, HOSE
10539 9233881HCS 7/16-20 x 3
11539 9902471WASHER 7/16
12539 1100251BOLT 3/8-16 x 1½, THRD FRM
13539 9769792NUT 3/8-16 NYLOC
14539 1082121FUEL LINE
15539 1145421SPACER, ENGINE
(NOT SHOWN)539 1098431MUFFLER
(NOT SHOWN)539 1098441MANIFOLD
(NOT SHOWN)539 1099801MUFFLER CLAMP
(NOT SHOWN)539 1070981CLAMP
(NOT SHOWN)539 1079371OIL DRAIN HOSE

Steering

Diagram illustrating the steering assembly, including control levers, shafts, linkages, and associated hardware.

ItemPart No.Qty.Description
1539 1028272SPACER
2539 1028282BOLT 5/16-18 x 5/8 SKT HD
3539 1035472WASHER ¼
4539 1050692RING-E, 5/8
5539 1081202NUT ¼-20, THIN, NYLOC
6539 1084602BOLT 5/16-18 x 1¼
7539 1087932DAMPENER
8539 1100212POST, RETURN
9539 1101421SHAFT, MOTION
10539 1101451MOTION CASTING
11539 1102331MOTION CONTROL ARM, LT
12539 1102361MOTION CONTROL ARM, RT
13539 1104301BUSHING
14539 1103401NUT 5/8-11, NYLOC
15539 1102681BRAKE ROD, RT
16539 1102691BRAKE ROD, LT
17539 1102821BRAKE LEVER
18539 1103422SPRING
19539 1104771SPRING, BRAKE LEVER
20539 1104781CAP, BRAKE LEVER
21539 1106751SPRING BRACKET
22539 1131212MOTION BUSHING
23539 9161591SPRING, TRANS
24539 9769351HCS 5/16-18 x 1½
25539 9769371HCS 5/16-18 x 2
26539 9769782NUT ¼-20, NYLOC
27539 9769882PIN HAIR, .073 x 17/16
28539 9905851NUT 5/16-18 WHIZLK
29539 9906922WASHER 5/16
30539 9907172NUT 5/16-18 NYLOC
31539 9910342SCRW, #10-24 x 5/8 WSH HD
32539 9911122NUT ¼-20, JAM
33539 9906434HCS ¼-20 x 7/8
34539 1103382CONTROL LEVER
35539 1103372GRIP, CONTROL LEVER

Ignition System

Diagram showing ignition system components including the console, switches, hour meter, and fuel tank.

ItemPart No.Qty.Description
1539 1101131CONSOLE
2539 1101961SWITCH, BLADE
3539 1075411IGNITION SWITCH
4539 1127341THROTTLE CABLE
5539 1100741HOUR METER
6539 1101731CONTROL PANEL
7539 1124391CHOKE CONTROL
8539 1101781DECAL, CONTROLS
9539 1028453SPRING, TANK MOUNT
10539 9769772NUT 10-24, NYLOC
11539 9904115HCS 10-24 x ½
12539 9902093HCS 5/16-18 x 1
13539 9906926WASHER 5/16
14539 1054083WASHER
15539 1075441KEY
16539 1101121FUEL TANK
17539 1061881FUEL CAP

Hydraulic Pump-Motor

Diagram illustrating the hydraulic pump and motor assembly, including linkages and mounting hardware.

ItemPart No.Qty.Description
1539 1015204HCS 5/16-18 x 3¼
2539 1017214HCS 5/16-18 x 2¾
3539 1100161SUB FRAME
4539 1102701BYPASS LINKAGE, LT
5539 1102711BYPASS LINKAGE, RT
6539 1102732MOTION CNTRL ROD ASSM
7539 1025901END BALL, RT
8539 9907176NUT 5/16-18 NYLOC
9539 9902231NUT 5/16-24
10539 1103032BOLT SHOULDER, 5/16
11539 1104861EZT, LT
12539 1104871EZT, RT
13539 9769882PIN HAIR, .073 x 17/16
14539 99069216WASHER 5/16
15593 9903694SCREW, 5/16-18 x 1 THD CUT

Wheels and Tires

Diagram illustrating the wheels and tires, including casters, front wheels, and rear wheels with associated hardware.

ItemPart No.Qty.Description
1539 1101752CASTER
2539 1019072HCS ½-13 x 5½
3539 1013312NUT ½-13, NYLOC
4539 1055432SPACER
5539 1101822CASTER WHEEL ASSM
6539 9122344VALVE STEM
7539 1069952TIRE 11 x 3.5-5
8539 1101832RIM, CASTER
9539 1308212RR WHEEL ASSM 18 x 8.5-8
10539 1011738LUG NUT
11539 1308222TIRE, 18 x 8.5 TURF RIDER
12539 1101812RIM, REAR WHEEL

Deck Lift

Model 968999516

Diagram illustrating the deck lift assembly for Model 968999516, showing linkages, springs, and mounting hardware.

ItemPart No.Qty.Description
1539 1014742ZERK
2539 1019491RING-E, ½
3539 1067911HCS 3/8-16 x 1, GR8
4539 1100711TORSION SPRING
5539 1101601SPRING, DECK ROD, RT
6539 1101611SPRING, DECK ROD, LT
7539 1102051DECK LIFT
8539 1000322BUSHING, NYLON
9539 1102921FOOT PEDAL
10539 1103081FOOT PAD, NON-SLIP
11539 1102661LIFT FOOT LEVER
12539 1102871CASTER CASTING, RIGHT
13539 1102881CASTER CASTING, LT
14539 1102951SPRING, PEDAL, LIFT
15539 1103061DECK LIFT ROD
16539 9774651YOKE, 3/8-24
17539 9901551NUT 3/8-24, GR2
18539 1132392CONNECTOR, DECK LIFT
19539 1139311HEIGHT PLATE, DECK
20539 91645910RING-RETAINING
21539 9777034PIN CLEVIS, 3/8 x 11/8
22539 9905461NUT 3/8-16 CENTERLOCK
23539 9906922WASHER 5/16

Model 968999507

Diagram illustrating the deck lift assembly for Model 968999507, showing linkages, springs, and mounting hardware.

ItemPart No.Qty.Description
1539 1135861CASTING, CASTER, LT
2539 1135871CASTING, CASTER, RT
3539 1102621FOOT PEDAL ASSEMBLY
4539 1102751FOOTLEVER WELDED
5539 1019491E-RING ½"
6539 1139311HEIGHT PLATE, DECK
7539 1102951SPRING, PEDAL, LIFT
8539 1135612BRACKET, DECK HANGER
9539 1135651LIFT SHAFT WELDMENT
10539 1139234LINKAGE ASSEMBLY, LIFT
11539 1135622CONNECTOR, DECK LIFT
12539 1014742ZERK
13539 1067911HCS 3/8-16 x 1 GR 8
14539 9769791NUT 3/8-16 HEX NYLOC
15539 9164594RETAINER, RING
16539 1135494NUT ½-20 HEX THIN NYLOC
17539 1087364NUT ½-20 HEX JAM
18539 9902504WASHER, SAE
19539 1013312NUT ½ HEX NYLOC
20539 1135811LIFT LINKAGE, LH
21539 1112071TURNBUCKLE, ½"
22539 1135931LINKAGE, LIFT
23539 1135921ROD END

48" Deck

Diagram illustrating the 48-inch deck assembly, showing blades, pulleys, spindles, and related components.

ItemPart No.Qty.Description
1539 1101971DECK W/DECALS
2539 1026121HCS 3/8-16 x 2¾
3539 1032572PULLEY, IDLER
4539 1032951BUSHING, IDLER
5539 1075153CUTTER HOUSING
6539 1075183STRIPPER, ROUND
7539 1075193BLADE, HIGH LIFT
8539 1075203WASHER .675
9539 1075213PULLEY, DRIVEN
10539 1075223BOLT 7/16 BLADE, SPEC
11539 1075903NUT 9/16 TOP CNTRLOCK
12539 1012311SPINDLE, IDLER
13539 1013311NUT ½-13, NYLOC
14539 1015721HCS ½-13 x 3
15539 1022431WASHER .65
16539 1097801DECK IDLER ARM
17539 9905501WASHER 7/32
18539 9905821HCS 3/8-16 x 1
19539 1019771SPRING, TRAC
20539 1076041DISCHARGE CHUTE
21539 1076084BOLT ½ x 25/8 SPEC
22539 1076091SPRING, TORSION
23539 1076104WHEEL, GAUGE
24532 1760661ROLLER, NOSE
25539 1076131ROD, NOSE ROLLER
26539 1076141BAFFLE
27539 1076171BUSHING PIVOT
28539 1076201PULLEY IDLER
29539 1076261NUT 5/16 PUSH
30539 1076271CAP SLEEVE
31539 10763012SCRW, 5/16-18 x 13/8 WSH HD
32539 1076314SCREW, ¼-20 x 5/8 TH ROLL
33539 1078031LINKAGE, TENSION RELIEF
34539 1086681LEVER, TENSION RELIEF
35539 1088831SWIVEL
36539 1092431BELT
37539 1101142BELTSHIELD
38539 1104621ROD, HINGE
39539 1139421DECAL, BELT ROUTING
40539 9907993RHSNB 5/16-18 x 5/8
41539 9130101DECAL, WARNING
42539 9769796NUT 3/8-16 NYLOC
43539 9901221WASHER 3/8 SAE
44539 9901961NUT 5/16-18
45539 9902081RHSNB 5/16-18 x 1
46539 9903652PIN COTTER, 1/8 x ¾
47539 9906923WASHER 5/16
48539 9907175NUT 5/16-18 NYLOC
49539 9907301HCS 3/8-16 x 1¾
(NOT SHOWN)539 2006842RIVET, 3/16

54" Deck

Diagram illustrating the 54-inch deck assembly, showing blades, pulleys, spindles, and related components.

ItemPart No.Qty.Description
1539 1140451DECK W/DECALS
2539 1033032PAD
3539 1075203WASHER .675
4539 1075223BOLT 7/16 BLADE, SPEC
5539 1075903NUT 9/16 TOP CNTRLOCK
6539 1076084BOLT ½ x 25/8 SPEC
7539 1076091SPRING, TORSION
8539 1076104WHEEL, GAUGE
9532 1760661ROLLER, NOSE
10539 1076131ROD, NOSE ROLLER
11539 1076261NUT 5/16 PUSH
12539 1076271CAP, SLEEVE
13539 10763012SCREW 5/16-18 x 13/8 WSH HD
14539 1076314SCREW ¼-20 x 5/8 TH ROLL
15539 1104621ROD, HINGE
16532 1872563BLADE
17539 1120541DEFLECTOR
18539 1120573MANDREL
19539 1120591BAFFLE, RT
20539 1120601BAFFLE, LT
21539 1120621BAFFLE, CENTER
22539 1120762IDLER BUSHING
23539 1121713PULLEY
24539 1311483IDLER PULLEY
25539 1013311NUT ½-13, NYLOC
26539 1022431WASHER .65
27539 1034271BUSHING, PIVOT
28539 1034331HCS ½-13 x 3¼
29539 1121981IDLER ARM
30539 9769981ZERK, STRAIGHT ¼-28
31539 9905173WASHER 3/8
32539 9905501WASHER 9/16
33539 9905821HCS 3/8-16 x 1 WHIZLK
34539 1135571BELT SHIELD, LT
35539 1135581BELT SHIELD, RT
36539 1139341SPRING
37539 9769797NUT 3/8-16 NYLOC
38539 9903651PIN COTTER 1/8 x ¾
39539 9905883HCS 3/8-16 x 2
40539 9906131NUT 3/8-16 WHIZLK
41539 99071712NUT 5/16-18 NYLOC
42539 99079912RHSNB 5/16-18 x 5/8
(NOT SHOWN)539 1108321DECK BELT

Seat

Diagram illustrating the seat assembly, including the seat itself, seat mount, and associated hardware. Optional armrests are also depicted.

ItemPart No.Qty.Description
1539 1308271SEAT
2539 1102561SEAT MOUNT
3539 1044114KNOB W/STUD
4539 9769412HCS 3/8-16 x 1¼
5539 9905172WASHER 3/8
6539 1103012CAP, SPRING COVER
7539 1103002SPRING, SEAT
8539 9907172NUT 5/16-18 NYLOC
9539 9769412HCS 3/8-16 x 1¼
10539 1075231SWITCH, SEAT (For Units With Serial Number Before 0806xxxxx)
539 1321401SWITCH, SEAT (For Units With Serial Number After 0806xxxxx)
11539 1104691KIT, ARMREST

Decals

Diagram showing the locations of various decals on the mower, including safety warnings, model identification, and operational instructions.

ItemPart No.Qty.Description
1539 1018811DECAL, PROP 65
2539 1057441DECAL, DANGER, BELT
3539 1057451DECAL, BATTERY WARNING
4539 1081791DECAL, START
5539 1083861DECAL, EXITING MOWER
6539 1098982DECAL, MOTION CONTROL
7539 1099081DECAL, SAFETY WARNING
8539 1139301DECAL, CUTTING HEIGHT
9539 1105221DECAL, CST RESPONSE
10539 1083851DECAL, DO NOT TOW
11539 1098971DECAL, SERVICE
12539 1102231DECAL, POULAN PRO, LT
13539 1102241DECAL, POULAN PRO, RT
14539 1102251DECAL, POULAN, NOSE
15539 1132131DECAL, WARNING
16539 1101781DECAL, CONTROLS
17539 9130102DECAL, WARNING

Schematic

For Units With Serial Number Before 0806xxxxx

Wiring schematic for units with serial numbers prior to 0806xxxxx, illustrating electrical connections for ignition, PTO, brake, and other systems.

Note: Refer to the engine manual for more detail on engine components.

For Units With Serial Number After 0806xxxxx

Wiring schematic for units with serial numbers after 0806xxxxx, illustrating electrical connections for ignition, PTO, brake, and other systems.

Notes:

  • SEAT UNOCCUPIED
  • BRAKE SWITCH IN OFF POSITION
  • MOTION CONTROL LEVERS OUT
  • PTO IN OFF POSITION

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