PITTSBURGH 2 TON FOLDABLE SHOP CRANE

Important Safety Information

Warning Symbols and Definitions

• [DANGER]: Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
• [WARNING]: Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
• [CAUTION]: Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• [NOTICE]: Addresses practices not related to personal injury.

General Safety Warnings

1. Study, understand, and follow all instructions before operating this device.
2. Do not exceed rated capacity.
3. Use only on a hard, level surface capable of supporting the load.
4. Before moving, lower the load to the lowest possible height.
5. Failure to heed these markings may result in personal injury and/or property damage.
6. Use only slings or chains with a rated capacity greater than the weight of the load being lifted.
7. Do not allow load to swing or drop violently while lowering or moving.
8. No alterations shall be made to this product.
9. Do not move Shop Crane when under load.
10. Attach application to Shop Crane using fitted sling that is rated for weight being lifted.
11. Do not adjust safety valve.
12. Secure Boom in proper setting before use.
13. Follow capacities marked on Boom; capacity decreases as boom lengthens.
14. Wear ANSI-approved safety goggles and heavy-duty work gloves during use.
15. Verify replacement Jack has same rating, mounting points and maximum length.
16. Do not use for aircraft purposes.
17. Inspect before every use; do not use if parts loose or damaged.
18. Keep your work area clean and well lit. Cluttered work areas invite accidents.
19. Keep bystanders, children, and visitors away while operating Shop Crane. Distractions can cause loss of control.
20. Stay alert. Watch what you are doing, and use common sense when operating a Shop Crane. Do not use a Shop Crane while tired or under influence of drugs, alcohol, or medication. A moment of inattention while operating Shop Crane may result in serious personal injury.
21. Follow instructions in “Maintenance and Servicing" section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury and may void any applicable warranty.
22. Maintain labels and nameplates on Shop Crane. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
23. Before use, read manufacturer's instruction manual for object you will lift.
24. Industrial applications must follow OSHA requirements.
25. The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS.

Specifications

Assembly Parts List (Dimensions in mm)

Part #2: 12x80

Part #8: 14x100

Part #11: 16x80

Part #15: 16x100

Part #16: 16x110

Part #20: 16x90

Part #25: 8x20

Part #29: 8x12

Assembly

WARNING! TO PREVENT SERIOUS INJURY AND DEATH: The correct bolts must be used during assembly. Carefully compare bolts to Bolt Identification illustration above and the measurements shown in the parts list and assembly diagrams near the end of this manual to make sure that the correct bolts are used in the correct place.

WARNING! TO PREVENT SERIOUS INJURY: For safety and ease of assembly, use two people to assemble the Shop Crane.

CAUTION! DO NOT TIGHTEN ANY BOLTS UNTIL YOU ARE FULLY FINISHED WITH ASSEMBLY. OTHERWISE PARTS WILL NOT LINE UP PROPERLY.

1. Place Base (21) on a secure, level surface.
2. Place two 3-1/2" Swivel Casters with Brake (33) on Base.
3. Install eight Bolts M8x20 (25) into Casters and Base.
4. Install eight Lock Washers (23) onto Bolts.
5. Install eight Nuts M8 (22) onto Bolts.
6. Tighten Nuts M8.
7. Place two 3" Swivel Casters (28) on Base.
8. Install eight Lock Washers (23) onto eight Bolts M8x12 (29).
9. Install eight Bolts and Lock Washers into Casters and Base.
10. Tighten eight Bolts.
11. Install two Movable Brackets (34) onto Legs with loops facing outward.
12. Place two Legs (30) into Base.
13. Install four Lock Pins (26) into Base and Legs.
14. Place four R-Pins (27) onto Lock Pins.
15. Install Main Post (14) onto Base.
16. Install two Hex Bolts M14x100 (8) through Main Post and Base.
17. Place two Flat Washers (9) onto Bolts.
18. Place two Nuts M14 (10) onto Bolts then thread two Nuts onto Bolts by hand until snug and then loosen a few turns. (Note: Do not tighten these Nuts until Shop Crane is fully assembled.)
19. Place Handrail (31) onto Main Post then place Support Straps (17) onto Handrail. Refer to Figure A: Handrail and Support Strap Configuration.
20. Install Hex Bolt M16x110 (16) through Support Strap, Handrail flange, Main Post, Handrail flange and Support Strap.
21. Place Flat Washer (12) onto Bolt.
22. Place Nut M16 (13) onto Bolt then thread Nut onto Bolt by hand until snug and then loosen a few turns.
23. Place two Support Straps (17) onto inner Base (21). Ensure Support Straps angle towards Main Post.
24. Install two Hex Bolts M16x100 (15) through Base and Support Straps.
25. Place two Flat Washers (12) onto Bolts.
26. Place two Nuts M16 (13) onto Bolts then thread two Nuts onto Bolts by hand until snug and then loosen a few turns. (Note: Do not tighten these Nuts until Shop Crane is fully assembled.)
27. Tighten two Nuts M14 (10) on Main Post and Base.
28. Tighten two Nuts M16 (13) on Base and Support Straps.
29. Tighten Nut M16 (13) on Support Straps, Handrail and Main Post.
30. Place Boom (7) into Main Post.
31. Install Hex Bolt M16x110 (16) through Main Post and Boom.
32. Place Flat Washer (12) onto Bolt.
33. Place Nut M16 (13) onto Bolt.
34. Tighten Nut.
35. Place lower Jack (19) onto Main Post (14) flange with Handle insert facing outward.
36. Install Hex Bolt M16x90 (20) through Main Post flange and Jack.
37. Place Jack cylinder into Boom (7) flange.
38. Install Hex Bolt M16x80 (11) through Boom flange and Jack cylinder.
39. Place Flat Washer (12) onto Hex Bolt M16x80 (11).
40. Place Nut M16 (13) on Bolt.
41. Tighten Nut.
42. Place Flat Washer (12) onto Hex Bolt M16x90 (20).
43. Place Nut M16 (13) onto Bolt.
44. Tighten Nut.
45. Place Boom Extension (6) into Boom (7).
46. Install Long Pin (32) through Boom and Boom Extension, and attach R-Pin (27) to end of Long Pin.

Diagram Descriptions:

Figure A shows the Handrail and Support Strap configuration, illustrating how parts 17, 31, and 14 are connected using bolts and nuts.

The assembly diagram on page 11 visually represents the placement of all numbered parts during assembly.

Operating Instructions

Read ENTIRE IMPORTANT SAFETY INFORMATION section at beginning of this manual including all text under subheadings therein before set up or use of this product.

Note: Once Assembly is complete, tighten ALL Bolts before initial operation.

Lifting and Lowering

1. Locate hole on Boom (7) with a weight limit higher than weight to be lifted. For example: Locate 1 TON hole on Boom for a load that is under one Ton. (Visual shows capacity markings: 2 Ton, 1-1/2 Ton, 1 Ton, 1/2 Ton).
2. Adjust Boom Extension (6) so hole furthest from Hook and Chain (1) aligns with chosen hole on Boom. Secure into place by inserting Long Pin (32) through all aligned holes, then place R-Pin (27) onto Long Pin.
3. Move Shop Crane so that Hook and Chain is directly above item to be lifted.
4. Securely attach Hook and Chain to item.
5. To raise Boom, turn Jack's release valve fully clockwise (right). Insert Handle (18) into Jack and pump (up and down) repeatedly until item has been lifted to desired height.

WARNING! TO PREVENT SERIOUS INJURY: DO NOT MOVE SHOP CRANE WHEN UNDER LOAD. Casters are not designed to be rolled when Shop Crane is lifting heavy objects.

6. To lower Shop Crane, SLOWLY turn Jack's release valve counterclockwise (left).

WARNING! Do not stand under an object that is being lifted by Shop Crane. Be aware of possibility of a load slipping off Hook and Chain. An item that falls from Shop Crane can cause serious injury.

WARNING! TO PREVENT SERIOUS INJURY: Fully tighten release valve or else Jack may lower or may not be able to reach full height.

Folding the Frame

WARNING! Do not fold Shop Crane while loaded.

1. Lower Shop Crane all the way.
2. Remove both forward R-Pins from Base and Legs and remove Lock Pins. Leave rear Lock Pins installed.
3. Raise Leg completely.
4. To lock Legs in upright position, insert a front Lock Pin into hole closest and just above rear Lock Pin on Base for each Leg, then install R-Pins.

Bleeding Instructions

IMPORTANT! Before first use, check for hydraulic oil leaks and thoroughly test equipment. If it does not work properly, bleed excess air from its hydraulic system as follows:

1. Fully turn Release Valve (counter clockwise) and lower Jack completely.
2. Insert Handle into Jack.
3. Apply downward pressure to Boom and pump Handle quickly several times.
4. Turn Release Valve (clockwise).
5. Test Shop Crane several times for proper operation before attempting to lift a load. If, after bleeding, equipment still does not appear to be working properly, do not use equipment until it has been repaired by a qualified service technician.

Maintenance and Servicing

Procedures not specifically explained in this manual must be performed only by a qualified technician.

WARNING! TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. Before each use, inspect the general condition of Shop Crane. Check for broken, cracked, or bent parts, loose or missing parts, and any condition that may affect proper operation of product. If a problem occurs, have problem corrected before further use. Do not use damaged equipment.
2. Before each use, thoroughly test Shop Crane for proper operation prior to its actual use. If Shop Crane appears not to be working properly, follow Bleeding instructions on page 7.
3. Change hydraulic oil at least once every three years:
   • With Jack fully lowered, remove Oil Filler Plug on the side of Housing.
   • Tip Jack to allow the old hydraulic oil to drain out of the Housing completely, and dispose of old hydraulic oil in accordance with local regulations.
   • With Jack upright, completely fill Housing with 15# hydraulic oil (not included) until oil just begins to run out of Oil Fill Hole.
   • Open Release Valve, then pump Handle to bleed air from the system.
   • Reinstall Oil Filler Plug.
4. Wipe dry with a clean cloth. Then, store Shop Crane in a safe, dry location out of reach of children and other non-authorized people.

Troubleshooting

WARNING! TO PREVENT SERIOUS INJURY: Use caution when troubleshooting malfunctioning jack. Stay clear of supported load. Completely resolve all problems before use. If solutions presented in Troubleshooting guide do not solve the problem, have a qualified technician inspect and repair jack before use. After jack is repaired: Test it carefully without a load by raising and lowering it fully, checking for proper operation, BEFORE RETURNING JACK TO OPERATION.

DO NOT USE A DAMAGED OR MALFUNCTIONING JACK!

Disclaimer: The manufacturer and/or distributor provides the parts list and assembly diagram as a reference tool only. They make no representation or warranty that the buyer is qualified to make repairs or replace parts. All repairs and parts replacements should be undertaken by certified and licensed technicians. The buyer assumes all risk and liability arising out of their repairs or installation of replacement parts.

Parts List

Record Product's Serial Number Here: (If product has no serial number, record month and year of purchase instead.)

Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Specify UPC 193175446237 when ordering parts.

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. Harbor Freight Tools shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of this product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to Harbor Freight Tools with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If Harbor Freight Tools' inspection verifies the defect, they will either repair or replace the product at their election or may elect to refund the purchase price if they cannot readily and quickly provide a replacement. Repaired products will be returned at Harbor Freight Tools' expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of the warranty, then the customer must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Harbor Freight Tools
26677 Agoura Road • Calabasas, CA 91302 • 1-888-866-5797