Pittsburgh Motorcycle Lift - Owner's Manual & Safety Instructions

IMPORTANT SAFETY INFORMATION

WARNING: FAILURE TO HEED THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE.

READ ALL INSTRUCTIONS

1. Study, understand, and follow all instructions before operating this device.
2. Do not exceed rated capacity. Be aware of dynamic loading! Bouncing or dropping the load suddenly may briefly create excess load causing product failure.
3. Use only on hard, level surfaces.
4. Center load on lift platform.
5. Immediately after lifting load, ensure that the Locking Bar is in place.
6. Before moving, lower the load to the lowest possible point.
7. Secure load with appropriate restraint device.
8. Do not adjust safety valve.
9. Wear ANSI-approved safety goggles, heavy-duty work gloves and safety shoes during use.
10. Keep clear of load while lifting, moving and lowering.
11. Lower load slowly.
12. Do not use for aircraft purposes.
13. Inspect before every use; do not use if parts are loose or damaged.
14. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
15. Keep children and bystanders away while operating. Distractions can cause you to lose control.
16. Stay alert. Watch what you are doing, and use common sense when operating. Do not use while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating may result in serious personal injury.
17. Store idle lifts out of the reach of children and do not allow persons unfamiliar with the lift or these instructions to operate it. Lifts are dangerous in the hands of untrained users.
18. Have your lift serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the lift is maintained.
19. Maintain labels and nameplates on the lift. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
20. Read lifting requirements in service manual of the motorcycle being lifted.
21. Industrial applications must follow OSHA requirements.
22. Do not allow anyone on the lift or the motorcycle/ATV while on the lift.
23. Raise Casters off the ground to prevent movement before loading, unloading, raising, or lowering.
24. Before lowering, remove all tools and equipment from under lift.
25. Only use this lift to raise a motorcycle or an ATV to perform maintenance. Do not attempt to transport or relocate motorcycle/ATV while on the Lift.
26. The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS.

Specifications

Assembly Instructions

Read the ENTIRE IMPORTANT SAFETY INSTRUCTIONS section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

Unpacking

When unpacking, make sure the following parts are included:

1. Main Lift Assembly
2. Hardware Kit
3. Lift Foot Pedal
4. Release Foot Pedal
5. Access Panel
6. Vise Assembly
7. Locking Bar
8. Ramp

Motorcycle Lift Assembly

1. Raise the end of the Frame Assembly near the Access Panel (36), and support it on blocks.
2. Place a Front Wheel (44) and Washer (43) on the Frame Assembly. Insert a Cotter Pin (47) through the hole in the Axle, and bend it to secure the Wheel in place. Repeat for the other Front Wheel (44). See Figure 1.
3. Lower the Frame Assembly off the blocks.
4. Turn the Lifting Screws (18) clockwise to raise the opposite end of the Frame Assembly.
5. Install the Casters (14) to the Frame using Bolts (12), Washers (13), Lock Washers (20), and Nuts (21). See Figure 2.
6. Turn the Lifting Screws counterclockwise to lower the lift onto the Casters.
7. Place the Access Panel (36) into the Platform (35).
8. Insert the pins under the Ramp (37) into the holes in the end of the Platform (35). Secure the pins using Washers (23) and R-Pins (04).
9. Fit the Vise (34) to the front of the Platform using Bolts (33), Washers (23), Lock Washers (31), and Nuts (30). Adjust to suit the motorcycle.
10. Attach the Stop Plate to the Platform using Bolts (33) and Washers (23). Do not tighten yet.
11. Fit the Lift Foot Pedal (11) over the Pump Piston Spindle (09).
12. Fit the Release Foot Pedal (10) over the Release Valve Spindle (05).

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

Before First Use

1. Check and fill oil as needed. See Checking and Filling Hydraulic Fluid instructions on page 7.
2. Bleed the Lift Jack according to the Bleeding instructions on page 7.
3. Test the Lift several times for proper operation before attempting to lift a load. If, after bleeding twice, the Lift still does not appear to be working properly, do not use the Lift until it has been repaired by a qualified service technician.

Lifting

1. Position the lift on a flat, level, hard surface able to support at least 1350 lb.
2. Turn the Lifting Screws (18) clockwise to evenly raise the Casters (14) off the ground and limit movement.
3. With the Access Panel (36) in place, roll the motorcycle onto the lift. Kick the center stand of the motorcycle down to stabilize it on the lift.
4. Clamp the front wheel of the motorcycle into the Vise Assembly to prevent movement of the wheel.
5. Once the Stop Plate (32) is adjusted against the motorcycle tire, tighten the Bolts (33) that hold it in place.
6. Secure the motorcycle to the lift using tie-down straps (not included). See motorcycle's owner manual for locations of strap attachments.
7. Pump the Lift Foot Pedal (11) repeatedly to raise the lift.
8. When the platform has been raised to the working height, pass the Locking Bar (22) through the holes in the Front Lifting Arm (38) so the lift cannot be accidentally lowered.
9. Gently press Release Foot Pedal (10) to lower the platform to rest the load on Locking Bar (22) and not on the lift jack.

Lowering

1. Remove all tools, parts, etc. from under the vehicle.
2. Slightly raise the platform to free the Locking Bar.
3. Remove the Locking Bar (22), then slowly press the Release Foot Pedal (10) to ease down the unit. NOTE: The speed of lowering is controlled by the Release Foot Pedal (10). Operate this pedal slowly in a controlled and safe manner.
4. After lowering, open the vise jaws and remove the motorcycle from the lift.
5. Turn the Lifting Screws (18) counterclockwise to lower the lift onto the Casters.
6. Store in a safe, dry location out of reach of children.

Small ATV Application

1. The Lift can be used to support small ATV's under certain conditions. A small ATV can be rolled onto the Lift if the wheel width of the ATV falls within the 26-3/4 IN. width of the Lift's platform. Never attempt to ride an ATV onto the platform. The Lift should not be used to support an ATV unless all 4 tires of the ATV can completely rest on the platform.
2. Always use at least 2 wheel chocks (one for a front ATV wheel and one for a back ATV wheel) to prevent movement of the ATV while it is being worked on. Wheel chocks are not included, but are available from Harbor Freight Tools.
3. Before lifting, secure the ATV to the Lift using tie down straps (not included).

Maintenance And Servicing

Procedures not specifically explained in this manual must be performed only by a qualified technician.

WARNING: TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. Lock the lift with the Locking Bar (22) before servicing in the raised position.

1. Before each use, inspect the general condition of the Lift. Check for broken, cracked, or bent parts, loose or missing parts, and any condition that may affect the proper operation of the product. If a problem occurs, have the problem corrected before further use.
2. If the Lift appears not to be working properly, follow Bleeding instructions.
3. The mechanical parts of the Lift, such as the pedal lift and release shafts should be occasionally lubricated with heavy oil or grease.
4. Protect the Lift Cylinder from dirt or grit when in the raised position. If it becomes dirty, wipe it off with a clean cloth before lowering.
5. Maintain and store the Lift in a reasonably protected environment. Do not expose to rain or excess moisture. Protect from salt water or other corrosive materials. If it becomes dirty or contaminated, clean it promptly with clean water or a suitable detergent. If using a pressure washer, be aware that you may remove some paint from the outer surface. Never spray a pressure washer at the seal areas near the pistons or valves. Lubricate external moving parts after cleaning.
6. If the lift slowly lowers on its own, it may have damaged seals or insufficient oil. First check the oil level. If the level is OK, take the lift to a qualified service technician for seal replacement. Damaged seals may be caused by overloading, or exposure to harmful conditions or inappropriate use of a pressure washer.

NOTE: If the lift can be raised to its highest position, it indicates that there is enough oil. If the lift slowly lowers from this position, it indicates that the problem is likely with the seals.

NOTE: Do not tamper with the check valves. Any repairs should be performed by a qualified technician.

Checking and Filling Hydraulic Fluid

1. Lower the lift completely. Remove the Access Panel (36) and the Oil Plug (P23) underneath.
2. The oil level should be even with the bottom of the filler plug hole. You should be able to see the oil.
3. If the oil level is low, add SAE Hydraulic Jack fluid only. Avoid mixing different brands of oils. Do not use any other fluid or brake fluid.

Bleeding

Note: If the Lift appears not to be working properly, it may be necessary to bleed trapped air from its hydraulic system.

1. Check oil level. Replace plug.
2. Depress Release Foot Pedal (10).
3. Pump the Foot Pedal (11) several times.
4. Let up on Release Foot Pedal (10).
5. Pump Lift Pedal (11). If the motorcycle lift does not elevate smoothly or Pedal (11) feels “spongy”, repeat steps 2 - 5.

Frame Parts List

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Frame Assembly Diagram

Record Product's Serial Number Here: _________________________

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Specify UPC 792363688925 when ordering parts.

Pump Parts List

Pump Assembly Diagram

90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

PITTSBURGH MOTORCYCLE

26541 Agoura Road • Calabasas, CA 91302 • 1-888-866-5797