Sure Cross DXM100-B1 Wireless Controller

The DXM100-B1 Wireless Controller is an industrial wireless controller designed for Industrial Internet of Things (IIoT) applications. It functions as a communications gateway, connecting local serial ports, I/O ports, and local ISM radio devices to the internet via cellular or wired Ethernet connections.

Key Features

• Sure Cross DX80 Wireless Gateway or MultiHop radio (900 MHz or 2.4 GHz ISM bands)
• Logic controller with action rules and ScriptBasic programming
• Cellular radio Internet connectivity
• Automation protocols: Modbus TCP, Modbus RTU, EtherNet/IP
• Secure email and text messaging for alarms, alerts, and data logs
• Data logging with removable SD card
• Interactive user interface with LCD and LED indicators
• Universal, on-board I/O (analog and discrete)
• Industry standard communication ports: RS-485, Ethernet, USB
• Managed power options with battery backup

Models

Configuration Options

Base

DXM100-B1:

• Power: 12-30 V dc/Solar/Battery
• Comms: RS-485 and RS-232 with flow control or secondary RS-485
• I/O: 4 universal IN, 4 NMOS OUT, and 2 analog OUT

Cell Communication

• Blank: None
• C1: CDMA Cellular (Verizon)

Radio Configuration

• Blank: None
• R1: DX80 900 MHz, 1 Watt, PE5
• R2: DX80 900 MHz, 1 Watt, HE5 Data Radio
• R3: DX80 2.4 GHz, PE5
• R4: DX80 2.4 GHz, HE5 Data Radio

WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include self-checking redundant circuitry for safety applications. Sensor failure or malfunction can cause an energized or de-energized sensor output condition.

CAUTION: Electrostatic Discharge (ESD)

This is an ESD Sensitive Device. Use proper handling procedures to prevent ESD damage. Devices should remain in anti-static packaging until ready for use, and users should wear anti-static wrist straps and assemble units on a grounded, static-dissipative surface.

DXM Documentation

For more information, visit Banner Engineering:

• DXM Controller Family Information
• DXM100 Sell Sheet, p/n 194063
• DXM100-B1 Controller Datasheet, p/n 186724
• DXM100 Controller Instruction Manual, p/n 190037
• DXM ScriptBasic Instruction Manual, p/n 191745
• DXM Controller Configuration Quick Start, p/n 191247
• DXM Configuration Tool software
• DXM Configuration Tool Instruction Manual, p/n 158447
• DXM EDS Configuration file
• Tech Note: Activating and Provisioning Cellular Service
• Additional technical notes and videos

Technical notes, configuration examples, and ScriptBasic program examples are available at www.bannerengineering.com.

DXM System Overview

Banner's DXM Logic Controller integrates wireless radio, cellular connectivity, and local I/O for Industrial Internet of Things (IIoT) applications.

I/O

• Universal Inputs
• Discrete Outputs
• Courtesy Power
• Switch Power

Connectivity

• Cellular
• Sure Cross Radios
• Ethernet
• USB
• RS-485 Master
• RS-485 Slave

Logic Controller

• Action Rules
• Programming Language (ScriptBasic)
• Scheduler
• Push to the Cloud
• Data Logging
• SMS and Email
• SMS Control

User Interface

• LCD Screen
• LED Indicators

Inputs/Outputs

On-board universal and programmable I/O ports connect to local sensors, indicators, and control equipment:

• Universal Inputs
• Discrete outputs
• Courtesy power
• Switch power
• Battery backup
• Solar controller

Connectivity

The DXM Controller's wired and wireless options facilitate data sharing. The cellular modem connects remote equipment without IT infrastructure. The Sure Cross wireless radio enables Modbus connectivity.

Wired Connectivity

• Ethernet: Modbus TCP or Ethernet/IP
• Field Bus: Modbus RS-485 Master/Slave or CAN

Wireless Connectivity

• Sure Cross Wireless Radio: DX80 900 MHz, DX80 2.4 GHz, MultiHop 900 MHz, or MultiHop 2.4 GHz
• Cellular modem: CDMA (Verizon) or GSM

Logic Controller

Program the DXM Controller using action rules and/or ScriptBasic language for custom sensing and control sequences. Supports Modbus protocol standards for seamless integration.

Action Rules

• Simple logic, arithmetic, thresholding
• Low complexity solutions
• SMS/Email notifications
• Push data on conditions

Text Programming Language

• ScriptBasic
• Medium complexity solutions

Scheduler

• Time/calendar-based events
• Astronomical clock

Data Logging

• Cyclic Data/Event logging
• E-mail log files

SMS Commanding

• Read/Write Local Registers
• Force a push to the cloud
• Reboot controller

User Interface

A simple interface includes an LCD screen and four LED indicators for system status, setup, event viewing, and radio binding/site surveys. Programmable LEDs indicate controller, process, or equipment status.

• User programmable LCD: Bind Sure Cross Radios, Site Survey, View Sensor Information, System Status
• User Defined LED indicators

Applications Overview

The DXM100-B1 Wireless Controller is ideal for smart factory and facilities applications, including:

• Productivity solutions: Call for parts/service, pick-to-light, tank level monitoring
• Predictive maintenance: Vibration and temperature monitoring, non-contact temperature monitoring
• Environmental monitoring: Temperature and humidity monitoring

The controller provides visual indication, sends alerts, collects data, and interfaces with automation systems.

Specifications

Supply Voltage

12 to 30 V dc or 12 V dc solar panel and 12 V sealed lead acid battery

Courtesy Power Out

One output at 5 Volts, 500 mA maximum. No short circuit protection.

Switched Power Outputs

Two outputs at 5 or 16 Volts. 5 V: 400 mA maximum. 16 V: 125 mA maximum.

Power Consumption

35 mA average at 12 Volts

Radio (ISM Band) Transmit Power

900 MHz at 1 Watt. 2.4 GHz at 65 mW.

Radio Range

900 MHz, 1 Watt: Up to 9.6 km (6 miles). 2.4 GHz, 65 mW: Up to 3.2 km (2 miles).

Minimum Radio Separation Distance

900 MHz, 1 Watt: 4.57m (15 ft). 2.4 GHz, 65 mW: 0.3 m (1 ft).

Communication Hardware (RS-232)

Baud rate: 9.6k or 19.2k (default). Data format: 8 bits; odd, even, or no parity; 1 stop bit.

Communication Hardware (RS-485)

Interface: 2-wire half-duplex RS-485. Baud rates: 9.6k, 19.2k (default), or 38.4k. Data format: 8 data bits, no parity, 1 stop bit.

Counters, Synchronous

32-bits unsigned. 10 ms clock rate minimum.

Universal Inputs

Sinking/Sourcing discrete, 4-20 mA analog, 0-10 V analog, counter, and temperature 10 kOhm thermistor.

Operating Conditions

-40 °C to +85 °C (-40 °F to +185 °F) (Electronics); -20 °C to +80 °C (-4 °F to +176 °F) (LCD). 95% maximum relative humidity (non-condensing). Radiated Immunity: 10 V/m (EN 61000-4-3).

Shock and Vibration

IEC 68-2-6 and IEC 68-2-27. Shock: 30g, 11 millisecond half sine wave, 18 shocks. Vibration: 0.5 mm p-p, 10 to 60 Hz.

Solar Power Battery Charging

1 Amp maximum with 20 Watt solar panel.

Security Protocols

VPN, SSL, and HTTPS.

Radio Transmit Power

900 MHz, 1 Watt: 30 dBm (1 W) conducted (up to 36 dBm EIRP). 2.4 GHz, 65 mW: 18 dBm (65 mW) conducted, less than or equal to 20 dBm (100 mW) EIRP.

900 MHz Compliance (1 Watt)

FCC ID UE3RM1809: Complies with FCC Part 15, Subpart C, 15.247. IC: 7044A-RM1809.

2.4 GHz Compliance

FCC ID UE300DX80-2400: Complies with FCC Part 15, Subpart C, 15.247. ETSI EN 300 328 V1.8.1 (2012-06). IC: 7044A-DX8024.

Spread Spectrum Technology

FHSS (Frequency Hopping Spread Spectrum).

Antenna Connection

Ext. Reverse Polarity SMA, 50 Ohms. Max Tightening Torque: 0.45 N·m (4 lbf·in).

Logging

8 GB maximum; removable Micro SD card format.

Communication Protocols

Modbus RTU Master/Slave, Modbus/TCP, and Ethernet/IP.

Construction

Polycarbonate; DIN rail mount option.

Analog Outputs (DAC)

0 to 20 mA or 0 to 10 V dc output. Accuracy: 0.1% of full scale +0.01% per °C. Resolution: 12-bit.

NMOS Outputs

Less than 1 A max current at 30 V dc. ON-State Saturation: Less than 0.7 V at 20 mA. ON Condition: Less than 0.7 V. OFF Condition: Open.

Environmental Rating

IEC IP20.

Certifications

CE

Accessories

4-Pin Threaded M12/Euro-Style Cordsets

Power Supplies

Warnings and Warranty

Antenna Installation: Install and properly ground a qualified surge suppressor when installing a remote antenna system. Failure to do so invalidates the manufacturer's warranty. Keep ground wires short and connect to a single-point ground system. Avoid touching equipment during thunderstorms.

Exporting Radios: Customers re-exporting this product must ensure it is approved in the destination country. Consult Banner Engineering Corp. if the destination country is not listed in the product manual's Radio Certifications section.

Product Use: Any misuse, abuse, improper application, or installation, or use for personal protection applications when not intended for such purposes, will void the product warranty. Modifications without prior express approval from Banner Engineering Corp will also void warranties. Specifications are subject to change.

Banner Engineering Corp. Limited Warranty: Banner Engineering Corp. warrants products against defects in material and workmanship for one year from the shipment date. Banner will repair or replace defective products free of charge. This warranty does not cover damage from misuse, abuse, or improper application/installation.

Warranty Disclaimer: THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED (INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE).

Limitation of Liability: Banner Engineering Corp. shall not be liable for any extra costs, expenses, losses, loss of profits, or any incidental, consequential, or special damages resulting from product defects or use/inability to use the product.

Banner Engineering Corp. reserves the right to modify product design without prior obligation.