RLS27 Rugged LED Strip Light Instruction Manual

Chapter 1: Features

Banner's RLS27 Rugged LED Strip Light features a sturdy aluminum housing encased in a clear, shatterproof, UV-stabilized polycarbonate shell, protected by robust end caps. This design makes it ideal for harsh outdoor applications.

An image shows the RLS27 Rugged LED Strip Light, featuring a cylindrical LED module with a clear polycarbonate lens and a connector at one end.

Key Features:

• Designed for the car wash industry, offering superior chemical resistance and protection for demanding environments.
• Focused lens models are ideal for high brightness applications and outdoor settings.
• Rugged, waterproof IP67 and IP69K per DIN 40050-9 rated housing for challenging applications.
• Available in both single color and multicolor models.
• Offered in various lengths from 285 mm to 2270 mm (1 ft to 8 ft).
• Includes brackets; optional brackets and accessories are available.
• Features an easy quick disconnect standard on all models.

Important Note: For detailed technical documentation, including proper use, applications, warnings, and installation instructions, please download the complete RLS27 Rugged LED Strip Light technical documentation from www.bannerengineering.com. This documentation is available in multiple languages.

Models

All models require a mating cordset. Refer to "Cordsets" on page 15.

Model Configuration Example:

Chapter 2: Installing the RLS27 Rugged LED Strip Light

Installation Steps:

1. Remove power from the DC power supply. Note: This device requires a Class 2 or SELV DC power supply, max 4 A.
2. Remove the light from its packaging and inspect for any damage before installation.
3. Attach the included LMBHLS27S brackets to the light. Apply Anti-Rotation Pads if desired.
4. Select a suitable horizontal or vertical mounting location.
5. Position the light in the mounting location and mark the positions for the bracket mounting holes. Additional bracket options are available (see "Brackets" on page 16).
6. Drill the holes and use appropriate screws to secure the bracket to the mounting location. M5 or #10 stainless-steel hardware is recommended.
7. Attach cordsets according to the wiring diagram. Terminate wires as appropriate for the application.

Installation is complete. Reapply power at the DC power supply.

Light Anti-Rotation Pads

In applications where vibration is a concern or precise light orientation is critical, use anti-rotation pads to prevent the light from rotating within the mounting brackets. Vibration-induced rotation may be more noticeable with longer light units.

Attach the anti-rotation pads to the brackets using the adhesive backing. For optional mounting hardware, cut the anti-rotation pad and apply it to both sides of the mounting bracket.

Diagrams:

• Illustration of the included mounting hardware with anti-rotation pads applied to the bracket.
• Illustration of optional mounting hardware with anti-rotation pads applied to both sides of the mounting bracket.

Wiring

Wiring Diagram:

Diagram showing the connection points and wire colors (Brown, White, Blue, Black) for single color, multicolor, and PWM models.

Control for Multicolor Models: 3-Color Override Control

Control for Multicolor Models: 5-Color Binary Control

Chapter 3: Specifications

Single Color Models

Supply Voltage

• 285 mm to 1130 mm models: 12 V DC to 30 V DC
• 1700 mm and 2270 mm models: 24 V DC (+25% / -10%)
• Use only with a suitable Class 2 power supply (UL) or SELV power supply (CE).

Supply Current

Supply Protection Circuitry

• Protected against reverse polarity and transient voltages.

Mounting

• Bracket kit LMBHLS27S included.
• Optional bracket kits available (see "Brackets" on page 16).

Connections

• 150 mm (6 in) PVC-jacketed cable with a 4-pin M12 male quick-disconnect connector.
• Do not spray cable with high-pressure sprayer, as cable damage may result.
• See "Cordsets" on page 15.

LED Lifetime

• Lumen Maintenance - L70: Output will decrease less than 30% after 70,000 hours of operation within specifications.

Environmental Rating

• IP67, IP69K per DIN 40050-9.

Operating Temperature

• -40 °C to +70 °C (-40 °F to +158 °F).
• Light output may decrease above 50 °C (122 °F), with approximately 65% intensity at 60 °C (140 °F) and 30% at 70 °C (158 °F).

Light Characteristics (Daylight White)

• Color Temperature (CCT): 5000 K (± 300K).
• Lumen output: 850 (±5%) per foot, typical at 25 °C (77 °F).
• Luminous efficacy: 118 lumens/Watt typical at 24 V DC at 25 °C (77 °F).
• CRI: 85, typical.

Dimming and Control

• High/Low/Off models: High Setting: 100% intensity; Low Setting: 50% intensity.
• Pulse Width Modulation (PWM) models: Frequency: Up to 1000 Hz; Voltage: 8 V DC to 30 V DC; Current: 4 mA max. per foot.
• See "Dimmers and Switches" on page 16.

Required Overcurrent Protection

WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations.

Overcurrent protection is required and must be provided by the end product application, as detailed in the table below. Protection can be external fusing or a Current Limiting, Class 2 Power Supply. Supply wiring leads smaller than 24 AWG shall not be spliced.

For additional product support, visit www.bannerengineering.com.

Multicolor Models

Supply Voltage

• 24 V DC (+20% / -10%).
• Use only with a suitable Class 2 power supply (UL) or SELV power supply (CE).

Supply Current

Connections

• 150 mm (6 in) PVC-jacketed cable with a 4-pin M12 male quick-disconnect connector.
• Do not spray cable with high-pressure sprayer, as cable damage may result.
• See "Cordsets" on page 15.

LED Lifetime

• Lumen Maintenance - L70: Output will decrease less than 30% after 70,000 hours of operation within specifications.

Environmental Rating

• IP67, IP69K per DIN 40050-9.

Operating Temperature

• -40 °C to +50 °C (-40 °F to +122 °F).

Storage Temperature

• -40 °C to +70 °C (-40 °F to +158 °F).

Vibration and Mechanical Shock

• Impact: IK10 (IEC 60068-2-75).
• Vibration: 10 Hz to 55 Hz, 1.0 mm peak-to-peak amplitude per IEC 60068-2-6 (5 minute sweep, 30 minute dwell).
• Shock: 15G 11 ms duration, half sine wave per IEC 60068-2-27.

Leakage Current Immunity

• 400 μA.

Dimming and Control

• On/off control. Refer to the "Control for Multicolor Models" tables in "Wiring" on page 6.

Required Overcurrent Protection

WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations.

Overcurrent protection is required and must be provided by the end product application, as detailed in the table below. Protection can be external fusing or a Current Limiting, Class 2 Power Supply. Supply wiring leads smaller than 24 AWG shall not be spliced.

For additional product support, visit www.bannerengineering.com.

Construction

• Clear anodized aluminum housing.
• UV-stabilized polycarbonate outer housing with vent.

Supply Protection Circuitry

• Protected against reverse polarity and transient voltages.

Mounting

• Bracket kit LMBHLS27S included.
• Optional bracket kits available (see "Brackets" on page 16).

Certifications and Approvals

• CE
• UKCA
• UL/cULus E338626

Light Characteristics (Daylight White Efficacy)

• 91 lumens/Watt typical at 24 V DC at 25 °C (77 °F).
• CRI: 80 minimum.

Light Output Data

(1) Multicolor values shown at 25 °C. Current and lumen values decrease 0.4% per 1 °C from ambient. For example, an 1130 mm unit will have a maximum current of 1.600 A at -40 °C and 1.134 A at +50 °C.

FCC Part 15 Class B

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful radio frequency interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy. If not installed and used in accordance with the instructions, it may cause harmful interference to radio communications. There is no guarantee that interference will not occur in a particular installation. If this equipment causes harmful interference to radio or television reception (which can be determined by turning the equipment off and on), the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

Industry Canada ICES-003(B)

This device complies with CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions: 1) This device may not cause harmful interference; and 2) This device must accept any interference received, including interference that may cause undesired operation.

French Translation: Cet appareil est conforme à la norme NMB-3(B). Le fonctionnement est soumis aux deux conditions suivantes : (1) ce dispositif ne peut pas occasionner d'interférences, et (2) il doit tolérer toute interférence, y compris celles susceptibles de provoquer un fonctionnement non souhaité du dispositif.

Dimensions

All measurements are listed in millimeters [inches], unless noted otherwise.

Diagram showing the RLS27 light with dimensions L1, L2, L3, and connector details.

Photometric Data

The optical data below is for a standard single color, daylight white model. To calculate lux and candela values for other colors in multicolor models, multiply the values shown by the respective multipliers.

Photometric Data Charts:

The following charts and tables provide detailed photometric data for various RLS27 models and window types (Clear and L35). Each set includes:

• Polar Candela Distribution: A radial chart illustrating the luminous intensity distribution in candelas at different angles.
• Isolux Pattern: A heatmap showing the distribution of illuminance (lux) on a surface at a specified mount height (typically 1 meter).
• Illuminance at a Distance: A table listing the center beam illuminance (lux) and beam width (meters) at various distances, along with vertical and horizontal spread angles.

Detailed data for each model (285 mm to 2270 mm, Clear and L35 windows) is presented across pages 10-14.

Chapter 4: Accessories

Cordsets

Standard Cordsets

4-Pin Threaded M12 Cordsets—Single Ended

Washdown Rated Cordsets

Polypropylene jacket and connector body, stainless steel coupling nut.

5-Pin Threaded M12 Washdown Cordsets with Shield—Single Ended

Brackets

• LMBHLS27S: Set of 2 brackets. Impact absorbing, 300 series stainless steel. Provides clearance for M5 or #10 hardware. Diagram showing the LMBHLS27S bracket with dimensions.
• LMBRLS27O: Set of 3 brackets. Impact absorbing clamp, 300 series stainless steel. Includes M5 stainless steel hardware. Features extra padding for attachment around 27 mm housing. Designed for lights over 4 feet in length. Diagram showing the LMBRLS27O bracket with dimensions.
• LMBWLS27H: 300 series stainless steel mounting brackets. Includes M4 stainless steel hardware. Diagram showing the LMBWLS27H bracket with dimensions.
• LMBWLS27U: Clear copolyester. Provides clearance for M5 or #10 hardware. Clamps securely around the light body. Diagram showing the LMBWLS27U bracket with dimensions.

Dimmers and Switches

• LC15T Series:
  • LC15T-127AL2RGQP model: On/Off control with illuminated indication.
  • LC15T-127AP1RBGQP model: On/Off/Dimming control with illuminated indication.
  • In-line capacitive touch switch with M12 connectors.
  • Rated for up to 30 V DC and 4 A maximum output current.
  • Rugged and waterproof IP67 housing.
• LC25T In-Line Touch Switch:
  • In-line capacitive touch switch with M12 connectors.
  • On/Off or PWM control.
  • Low profile, rugged, water-resistant design.
  • Rated for up to 30 V DC and 4A maximum output current.
• LC65P1T: Potentiometer with terminal and M12 connector options. Features PWM control. Rated for up to 30 V DC and 4 A maximum output current. Unsealed IP20 housing. An image of the LC65P1T potentiometer control unit.

Chapter 5: Banner Engineering Corp Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.

For patent information, see www.bannerengineering.com/patents.