Power Fist 6.5A Electric Turbine Paint Spray Gun

Specifications

Hazard Definitions

Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe practice that could result in severe personal injury or death if the proper precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.

Introduction

This paint spray system makes it easy to apply primers, base/clear coats of paint, latex paints and metal flakes. It has a large-capacity cup for better coverage, 3 nozzles for versatility, a cleaning kit to ensure long life and an included shoulder strap for easier, more comfortable operation.

Safety

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.

Work Area

1. Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from the work area.
3. Store unused tools properly in a safe and dry location to prevent rust or damage. Lock tools away and keep out of the reach of children.
4. Do not install or use in the presence of flammable gases, dust or liquids.
5. Extraction systems should be installed on-site and be in compliance with any and all local regulations.
6. Do not operate in wet or damp environments.
7. Do not operate tool if it is immersed in liquid.
8. Do not expose the tool to rain, snow, frost or any other damp or wet conditions. Water entering a tool will increase the risk of electric shock.
9. This tool is designed for indoor use only.

Personal Safety

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

Personal Protective Equipment

1. Serious injury may occur from loose debris being propelled at high speeds from the compressed air stream. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
2. Wear protective clothing designed for the work environment and tool.
3. Non-skid footwear is recommended to maintain footing and balance in the work environment.
4. Wear a NIOSH approved respirator when working on materials that produce hazardous fumes, dust or particulate matter.
5. This tool can cause hearing damage. Wear hearing protection gear with an appropriate Noise Reduction Rating to withstand the decibel levels.
6. Select gloves that protect your hands appropriately from paint, dust and other matter.

Personal Precautions

WARNING! Spray materials, solvents and other materials can be harmful if inhaled or come in contact with the body.

Control the tool, personal movement and the work environment to avoid personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and balance enables better control in unexpected situations.
4. Securely hold this tool using both hands. Using a tool with only one hand can result in loss of control.
5. Avoid unnatural posture while using this tool to avoid personal injury and to ensure proper control of tool when in unexpected situations.
6. This tool is not intended for use by children or individuals with reduced physical, sensory or mental capabilities or with limited knowledge of the tool and its safety precautions.
7. Keep your fingers away from the trigger/switch while carrying the tool. Lock the trigger/switch safety if available.
8. Never point the tool at any point of your body, other people or animals.
9. Avoid unintentional starts. Be sure that the regulator/throttle switch is in the neutral or OFF position when not in use and before connecting it to any air source.

Specific Safety Precautions

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
2. Do not use the tool if any parts are damage broken or misplaced. Repair or replace the parts.
3. Disconnect the tool from the power source before carrying out any inspections, maintenance or when transporting.
4. Ensure the tool's switch is in the “OFF” position before connecting to power source.
5. Do not carry the tool with your hand or finger near or on the trigger.
6. Remove any setting tools or wrenches before connecting the tool to the power source.
7. Do not overload the tool. Work is safer and results more agreeable when operating within the specific performance range of the tool.
8. The working instructions provided by the manufacturer of the materials, solvents, or cleaning agents used with this tool must be complied with before, during and after operation.
9. When the tool is filled do not lay it down.
10. Do not spray any liquid of unknown hazard potential.
11. The hose connected with this tool can become hot during operation. Avoid touching until properly cooled.

Vibration Precautions

1. If you feel any medical symptoms related to vibrations (such as tingling, numbness, and white or blue fingers), seek medical attention as soon as possible.
2. Wear suitable gloves to reduce the effects of vibration.
3. DO NOT use this tool before consulting a physician if one of the following applies:
   • Pregnant
   • Impaired blood circulation to the hands
   • Past hand injuries
   • Nervous system disorders
   • Diabetes
   • Raynaud's Disease

Power Cord

WARNING! Electric shocks can cause severe injury.

1. Insert the power cord plug directly to the power supply whenever possible. Use extension cords or surge protectors only when the tool's power cord cannot reach a power supply from the work area.
   • When operating a tool outside, use an outdoor extension cord marked W-A or W. These cords are rated for outdoor use and reduce the risk of electric shock.
   • Use in conjunction with a Ground Fault Circuit Interrupter (GFCI). It is recommended that the GFCI should have a rated residual current of 30 mA or less.
2. Do not operate this tool if the power cord is frayed, damaged or poorly spliced, as an electric shock may occur, resulting in personal injury or property damage.
   • Inspect the tool's power cord for cracks, fraying or other faults in the insulation or plug before each use.
   • Discontinue use if a power cord feels more than comfortably warm while operating the tool.
3. Keep all connections dry and off the ground to reduce the risk of electric shock. Do not touch the plug with wet hands.

Prevent damage to the power cord by observing the following:

• Do not pull on the cord to disconnect the plug from an outlet.
• Keep the cord away from heat, oil, sharp edges or moving parts.
• Never use the cord to carry the tool.
• Place the electrical cord in a position that prevents it from coming into contact with the tool and getting caught by the workpiece. The cord should always stay behind the tool.
• Do not allow people, mobile equipment or vehicles to pass over unprotected power cords.
  • Position power cords away from traffic areas.
  • Place cords in reinforced conduits or place planks on either side of the power cord to create a protective trench.
• Do not wrap the cord around the tool, as sharp edges may cut insulation or cause cracks if wound too tight. Gently coil cord and either hang on a hook or fasten with a device to keep cord together during storage.
• Do not run the cord under carpeting or cover with throw rugs, runners or similar coverings. Covering that cord may result in the tool overheating and starting a fire.

Fire and Explosion Precautions

WARNING! Vapours from paint and solvents can be flammable. Their presence in the work area create an ignition hazard.

1. This tool must not be used at operating sites that fall under the explosion protection ordinance.
2. Do not use combustible coating substances and cleaning agents. Chlorinated solvents, such as 1-1 trichloroethane and methylene chloride, can chemically react with aluminum and explode. If in doubt, contact the solvent or coating manufacturer.
3. Always tightly seal paint or solvent containers that are located near this tool's operation.
4. Never operate near open flames or strong heat sources.
5. When cleaning devices with flammable solvents, disconnect the device from the mains and clean thoroughly with brush and cloth. Before starting the device up again, ensure that all traces of solvent are removed and allow the cleaned parts to dry completely.
6. Always keep a fire extinguisher near the work area.

Unpacking

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Make sure that all items in the parts list are included.

Make sure that all items in the contents are included.

Contents:

• Paint sprayer
• Power unit
• Viscosity measuring cup
• Shoulder strap
• Nozzle cleaning needle
• Cleaning brush
• Nozzle tip spanner
• Seal rings (2)
• Check valves (2)

Assembly & Installation

Numbered references in parenthesis (#1) refer to the included Parts List.

Dashed numbers in parenthesis (Fig. 1-1) refer to a specific point in an illustration or image.

1. Ensure that the pickup tube (#15) is aligned in the same direction as the canister (#17) (Fig. 1). [Diagram shows pickup tube (15) and canister (17) alignment.]
2. Align the marking line on the spray unit with the "unlock" icon (Fig. 2-1). [Diagram shows spray unit with a marking line aligning with an unlock icon.]
3. Insert the spray gun handle (# 11) (Fig. 2). [Diagram shows spray gun handle (11) being inserted.]
4. Rotate the spray gun handle clockwise until it stops (Fig. 3-1). [Diagram shows handle rotation.]
5. Rotate the quick-release lock (#20) and snap onto the hook on the edges of the canister lid (Fig. 3). [Diagram shows quick-release lock (20) engaging with a hook on the canister lid.]
6. Align the marking line on the spray unit with the "lock" icon (Fig. 3-2). [Diagram shows spray unit marking line aligning with a lock icon.]
7. Insert one end of the hose (#30) into the back of the sprayer and twist slightly to ensure a snug fit (Fig. 4). [Diagram shows hose (30) being connected to the sprayer.]
8. Insert the other end of the air hose into the hose connector located in the back of the power unit (#2) and twist slightly to ensure a snug fit (Fig. 5). [Diagram shows hose (30) connected to the power unit (2).]

Operation

This sprayer has multiple adjustments and options.

Always set up a sample workpiece to practice on before moving to your final workpiece. Additionally, if adjustments are needed throughout operation, test the sprayer on your sample workpiece first to ensure results are as desired before continuing to your final workpiece.

Make sure final workpiece is properly smoothed and cleaned. It should be free from dust, debris or unevenness.

Preparing Paint/Material

WARNING! Do not use materials with a flashpoint higher than 60°C (140°F).

NOTICE! Certain paints/materials may need to be thinned before operation. Always use a proper thinner as recommended by the manufacturer of the paint/material.

1. Stir the paint/material thoroughly.
2. Dip the provided viscosity cup (#26) into the paint/material and fill it completely. [Diagram shows viscosity cup (26) being dipped into paint.]
3. Holding the cup over the paint/material container, measure the amount of time it takes for the stream of the paint/material (Fig. 6-1) to stop flowing or break in consistency (Fig. 6). [Diagram illustrates measuring the flow time of paint from the viscosity cup.]
4. Check the results against the thinning table below.
5. Continue to stir the paint throughout operation to avoid any skin forming that can damage the sprayer.

Thinning Table

Filling the Canister

1. Ensure that the canister is fully screwed into the sprayer and attached securely and firmly.
2. Stand the sprayer on a level surface.
3. Unscrew the quick refill lid (#12) and pour the properly prepared paint/material into the canister (Fig. 7). [Diagram shows pouring paint into the canister via the quick refill lid (12).]
4. Clean any spilled or excess paint/material from the exterior of the sprayer and canister and within the lid threads.
5. Screw the lid back into place, ensuring the seal is secure and tight.

Adjusting the Sprayer

Nozzle

There are 3 spray patterns to choose from:

• Vertical flat jet
• Horizontal flat jet
• Circular jet

The different patterns can be selected by turning the nozzle selector (#3) and changing the position of the air cap (#5) as well as the spray width lever (#8) (Fig. 8). [Diagram shows nozzle selector (3), air cap (5), and spray width lever (8) for adjustment.]

• To select the vertical flat jet, turn the nozzle selector clockwise until the air cap stops in a horizontal position (Fig. 9-1). [Diagram shows vertical flat jet pattern.]
• To select the horizontal flat jet, turn the nozzle selector counterclockwise until the air cap stops in the vertical position (Fig. 9-2). [Diagram shows horizontal flat jet pattern.]
• To select the circular jet, turn the width lever to the icon that represents "minimum" (Fig. 9-3). [Diagram shows circular jet pattern.]

The width of the spray patterns can also be adjusted by toggling the width lever between the “minimum” and “maximum” positions.

Flow

The amount of liquid being sprayed can be adjusted using the flow control knob (#19) (Fig. 10). [Diagram shows the flow control knob (19).]

• Turn the knob clockwise to increase the flow of liquid.
• Turn the knob counterclockwise to decrease the flow of liquid.

Painting

1. Connect the power unit to the power source.
2. Toggle the on/off switch (#23) to the “on” position (Fig. 11). [Diagram shows the on/off switch (23).]
3. Position yourself approximately 2 to 12 in. away from the workpiece (Fig. 12-1). [Diagram illustrates correct spraying distance.]
4. Move the sprayer smoothly, slowly and evenly across the workpiece (Fig. 12-2), maintaining the same distance throughout operation. [Diagram shows even, smooth sprayer movement.]
   • Do not spray the workpiece from an angle (Fig. 12-3). [Diagram shows incorrect spraying at an angle.]
5. Another option for spraying is the crisscross pattern, which is accomplished by spraying in horizontal strips and then crossing over these strips with vertical strips (Fig. 13). [Diagram illustrates the crisscross spraying pattern.]
6. Make any adjustments as needed throughout operation.
7. When results are desired, toggle the on/off switch to the “off” position and place the sprayer on sprayer dock (#22) (Fig. 14). [Diagram shows sprayer placed on dock (22).]

Care & Maintenance

1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
2. Inspect the tool fittings, alignment, hoses and power supply cord periodically. Have damaged or worn components repaired or replaced by an authorized technician. Only use identical replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool clean, dry and free from oil/grease at all times.
6. Maintain the tool's labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

Filter

WARNING! Never operate the power unit without the filters in place.

Check the filters before and after each use.

To remove and inspect the filter, accomplish the following:

1. Remove the filter cover (#25) by squeezing its top and bottom sides and pulling (Fig 15). [Diagram shows filter cover (25) removal.]
2. Remove the cover from the power unit.
3. Remove the filter (#24) (Fig. 15). [Diagram shows filter (24) removal.]
4. If dirty, wash with warm water and allow filter(s) to fully dry before re-installing, or if beyond repair, replace as needed.

Cleaning

1. Turn the power unit off, unplug the power cord and disconnect the air hose from the sprayer.
2. Unscrew the canister from the sprayer and pour any remaining paint/material back into its original container.
3. Pour a small amount of appropriate cleaning solution into the canister.
   • Use warm, soapy water for water-based materials.
   • Use cleaning solutions for oil-based materials.
4. Screw the canister back onto the sprayer and secure in place.
5. Shake vigorously.
6. Unscrew the canister and dispose of the contents appropriately.
7. Refill the canister with a small amount of fresh cleaning solution and screw the canister back onto the sprayer.
8. Reattach the air hose to the sprayer, plug in the power cord and turn the power unit on.
9. Spray the cleaning solution through the sprayer onto your sample workpiece for 2 to 3 seconds (Fig 16). [Diagram shows spraying cleaning solution.]
10. Turn the power unit off, unplug the power cord and disconnect the air hose from the sprayer.
11. Unscrew the canister from the sprayer.
12. Remove the O-ring (#14), pickup tube (#15), check valve (#16), quick refill lid (#12) and sealing liner (#13) from the sprayer (Fig. 17). [Diagram shows removal of parts like O-ring (14), pickup tube (15), check valve (16), lid (12), and liner (13).]
13. Clean each individual part using the cleaning brush and an appropriate cleaning solution.
    • When removing the check valve, first twist it clockwise and then pull it out.
14. Use the spray tip key (#29) to unscrew the tip (#9) from the sprayer (Fig. 18). [Diagram shows using spray tip key (29) to remove spray tip (9).]
15. Remove all the parts from the spray nozzle.
16. If using a water-based material, clean the sprayer by running water through the pickup tube (Fig. 19). [Diagram shows cleaning with water through pickup tube.]
17. If using oil-based material, clean the pickup tube with appropriate cleaning solution.
18. Ensure all parts are completely dry before continuing.
19. Place a drop of household oil into the inside of the sprayer (Fig 20). [Diagram shows applying oil to the sprayer.]
20. Reassemble the sprayer (Fig. 21). [Diagram shows sprayer reassembly.]
    • Note that notch of the nozzle (#6) must align with the skirt on the spray unit housing (#10) and with the bumps in a vertical direction (Fig. 22). [Diagram illustrates nozzle (6) alignment with housing (10) and bumps.]
    • The pickup tube and check valve may require a firm push to assemble them to the inlet on the sprayer.
21. Place the sprayer on the power unit, replace all accessories, wrap the hose around the power unit and store accordingly.

Lubrication

Inspect and lubricate the tool when required. Only use light oil to lubricate the tool. Other lubricants may not be suitable and could damage the tool or cause a malfunction during use.

NOTICE! NEVER use a penetrating oil to lubricate the tool. Penetrating oil may act as a solvent that can break down the grease and cause the tool to seize up.

Storage

Store this tool in a clean, dry, indoor location. Always wrap the electrical cord properly so it does not crimp.

Disposal

Recycle a tool damaged beyond repair at the appropriate facility. Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.

Troubleshooting

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool.

Parts Breakdown

The following diagrams illustrate the breakdown of parts:

[Diagram shows an exploded view of the paint sprayer components with numbered parts.]

[Diagram shows a detailed assembly of the spray gun head components.]

[Diagram shows various small parts and their connections.]

Parts List

Storage

Store this tool in a clean, dry, indoor location. Always wrap the electrical cord properly so it does not crimp.

Disposal

Recycle a tool damaged beyond repair at the appropriate facility. Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.