HOLZMANN HBS610 Wood Bandsaw

Safety Signs and Symbols

CE-CONFORM: This product complies with the EU directives.

READ THE MANUAL: Read the user and maintenance carefully and get familiar with the controls to use the machine correctly and avoid injuries and machine defects.

Operation with gloves forbidden: ??

Wear protective equipment: ?

Stop and pull out the power plug before any break and engine maintenance: ?

Warning of crush injuries: ⚠️

Missing or non-readable security stickers must be replaced immediately.

Technical Data

Delivery Content

Components

Technical Specifications

Noise Emission Notice: The given values are emission values and do not necessarily represent safe workplace values. Factors influencing the actual immission level at the workplace include workspace nature and other noise sources. Permissible workplace values may vary by country. This information helps users assess hazard and risk.

Preface

This manual contains important notes for the safe commissioning and handling of the wood band saw HBS610_230V and HBS610_400V (referred to as "machine"). Keep this manual with the machine for future reference.

Read and follow all safety instructions carefully before first use to ensure correct operation and prevent misunderstandings or damage.

Product design may lead to slight deviations. HOLZMANN MASCHINEN GmbH reserves the right to make technical changes.

Check goods immediately upon receipt for transport damage and report any complaints within 24 hours. HOLZMANN MASCHINEN GmbH is not liable for unreported transport damage.

Copyright: © 2022. All rights reserved. Unauthorized reproduction is prohibited. Jurisdiction is the regional court Linz or the court responsible for 4170 Haslach.

Customer Service Contact:

HOLZMANN MASCHINEN GmbH
4170 Haslach, Marktplatz 4, AUSTRIA
Tel: +43 7289 71562 - 0
Email: info@holzmann-maschinen.at

Safety

This section provides important notes for safe commissioning and handling. Read this manual carefully to handle the machine safely and prevent injury or damage. Pay attention to symbols, pictograms, safety information, and danger warnings.

Intended Use

The machine is designed exclusively for sawing wood, wood composites, or materials with similar physical properties to wood, within prescribed technical limits.

Note: HOLZMANN MASCHINEN GmbH is not responsible for any other use or resulting damage/injury.

Technical Restrictions

• Relative humidity: max. 70%
• Temperature (operation): +5 °C to +50 °C
• Temperature (storage, transport): -25 °C to +55 °C

Prohibited Applications / Dangerous Misuse

• Operating outdoors.
• Operating without adequate physical and mental aptitude.
• Operating without knowledge of instructions.
• Modifying the machine's design.
• Operating in potentially explosive environments.
• Operating outside specified ambient conditions.
• Operating in closed rooms without chip and dust extraction (household vacuum cleaners are unsuitable).
• Removing safety markings.
• Circumventing or disabling safety devices.
• Machining materials outside specified limits.
• Cleaning with water while the power is on or off.

Non-intended use or disregard of instructions voids warranty claims.

User Requirements

The machine is designed for one-person operation. Prerequisites include physical and mental fitness, and understanding of operating instructions. Persons with limitations must use the machine under supervision. Basic woodworking knowledge is required, especially regarding material, tool, feed, and speeds. Comply with local laws regarding operator age and machine use.

Electrical work must be performed by a qualified electrician. Always wear personal protective equipment.

Safety Devices

• Adjustable saw band guard (1)
• Saw band cover on the lower side of the worktable (2)
• Door safety switch (on upper and lower flywheel covers).
• Push stick: For cutting operations where the distance to the rip fence is less than 120mm. Do not feed wood by hand.

General Safety Instructions

• Check machine for completeness and function before starting. Ensure all protective devices are fitted and functional.
• Select a level, vibration-free installation area.
• Anchor the machine to the ground to prevent tipping.
• Ensure sufficient space and lighting around the machine.
• Maintain a clean working environment, free of obstacles (dust, chips, etc.).
• Use only tools in perfect condition.
• Remove tool keys before switching on the machine.
• Check machine connections for strength before each use.
• Never leave a running machine unattended. Switch off and secure before leaving the work area.
• Only persons familiar with the dangers may operate, maintain, or repair the machine.
• Keep unauthorized persons and children away.
• Work with care and caution; never use excessive force.
• Do not overload the machine.
• Wear hair protection for long hair.
• Wear close-fitting protective clothing and equipment (eye protection, dust mask, ear protection, work gloves).
• Avoid loose jewelry, clothing, or accessories.
• Do not operate if tired, not concentrated, or under the influence of medication, alcohol, or drugs.
• Connect to a suitable dust collection system.
• Do not use in areas with flammable vapors (fire/explosion hazard).
• Do not smoke near the machine (fire hazard).
• Disconnect power before any adjustment, changeover, cleaning, maintenance, or repair. Wait for all parts to stop before starting work.

Electrical Safety

• Ensure the machine is grounded.
• Use only suitable extension cables.
• Handle cables with care; avoid damage, heat, oil, sharp edges, or moving parts.
• Use proper plugs and outlets.
• Prevent water entry; do not expose to rain or moisture.
• Power supply must be protected by a residual current circuit breaker (RCCB).
• Ensure the ON-OFF switch is in good working order.

Special Safety Instructions

• Do not work with gloves on rotating parts.
• Connect to a dust collection system for wood dust.
• Switch on the dust collection system before machining.
• Never remove workpiece parts from the cutting area while the machine is running.
• Wear hearing protection to prevent hearing damage from noise.
• Use only sharpened tools.
• Do not exceed the maximum speed indicated on tools.
• Replace torn or deformed saw bands immediately.
• Use a push stick for cutting operations.
• Never clean the saw band or flywheels with a brush or scraper while the machine is running.

Hazard Warnings

• Residual Risks:
• Danger of cutting hands/fingers or other parts due to the sharp saw band.
• Risk of injury from saw band breakage or ejection, especially due to overloading or incorrect running direction.
• Risk of injury to hands/fingers from crushing between moving and fixed parts (e.g., hold-down devices, stops).
• Risk of injury from workpiece or parts falling from the machine.
• Risk of injury due to improper maintenance.

Hazardous Situations (Symbols)

• DANGER: Imminently hazardous situation; death or serious injury if not avoided.
• WARNING: Potentially hazardous situation; death or serious injury if not avoided.
• CAUTION: Possibly hazardous situation; minor or moderate injury if not avoided.
• NOTE: Potentially hazardous situation; property damage if not avoided.

Common sense and technical aptitude are crucial for safe operation. Safe working depends on you.

Transport

Transport the machine in its packaging. Use a pallet truck or forklift truck with adequate lifting capacity (fork length at least 1200 mm). Refer to Technical Data for specifications. Observe transport packaging instructions regarding center of gravity, lifting points, weight, and transport position. Ensure lifting equipment is in perfect condition. Lifting and transporting must be done by qualified personnel.

Warning: Risk of injury from suspended or unsecured load. Check hoists and load slings for capacity and condition. Secure loads carefully. Never stand under suspended loads.

Assembly

Preparation

• Check Delivery Content: Inspect immediately for transport damage and missing parts. Report issues to the dealer/shipper. Visible damage must be noted on the delivery note.
• Requirements for Installation Site: Ensure suitable power supply and extraction system connection. Observe safety requirements and machine dimensions. Place the machine on a level, solid surface. Comply with local safety and ergonomic regulations, including sufficient lighting.
• Note: The floor must support the machine's load. Ensure adequate space for operation, maintenance, and repair. Avoid crushing/shearing points for long workpieces.
• Warning: Danger of tipping over. Anchor the machine to the ground before commissioning using the provided fixing holes.
• Note: Mounting material is not included.
• Anchoring to the Ground: Anchor both sides of the machine to the floor using appropriate fixing bolts.
• Preparation of Surfaces: Remove corrosion protection/grease from bare metal parts using usual solvents. Do not use nitro thinners or aggressive cleaning agents, as they can damage the finish.
• Note: Avoid paint thinners, petro, aggressive chemicals, or scouring agents. Use only mild cleaning agents.

Assemble

Note: The machine and components are heavy; two persons are required for assembly.

1. Switch Unit: Fix the switch unit (1) to the machine frame using screws (2).
2. Work Table:
   • Remove the rip fence guide with scale (1) and slot pin (2).
   • Lift the cast iron table (3) into position with assistance or a lifting device. Thread the table through the saw band (4) and position the fixing screw in the swivel device.
   • Fasten the worktable (3) to the swivel device (6) using the fastening screw and nut (5).
   • Insert the table inlay (7). Note: Ensure the inlay is flush with the machine table.
   • Mount the rip fence guide (1) on the worktable using screws and reattach the slot pin (2).
   • Assemble the rip fence (8) and mitre gauge (9) if necessary.

Electrical Connection

Warning: Dangerous electrical voltage. Connection and checks must be performed by a qualified electrician.

• Check neutral connection and protective grounding function.
• Verify supply voltage and frequency match machine specifications.
• Note: Supply voltage deviation of ±5% is permissible. A short-circuit fuse is required.
• Use a suitable supply cable (e.g., H07RN, H05RN) with appropriate cross-section. Protect against mechanical damage.
• Ensure power supply is protected by an RCCB.
• Connect only to a properly grounded outlet.
• Use extension cables that match the machine's load. Consult technical data or an electrician for cable cross-section and length.
• Replace damaged cables immediately.

Setting up a 400 V Machine

Grounding conductor is yellow-green. Connect supply cable to terminals (L1, L2, L3, N, PE). For CEE plugs, connect via a CEE coupling.

Plug connection 400V:

• 5-wire: with N-conductor
• 4-wire: without N-conductor

After connection, check the correct running direction. Swap phases L1 and L2 if necessary.

Note: Operation is only permitted with an RCCB with a maximum residual current of 30 mA.

Operation

Connecting to a Dust Collection System

Connect the machine to a dust collection system for dust and chips. The system must start simultaneously with the machine. Ensure adequate air speed (at least 20 m/s for <12% moisture, 28 m/s for >12% moisture). Hoses must be flame-retardant and antistatic. Refer to technical specifications for air volume, negative pressure, and suction connection details.

Operating Instructions

Warning: Danger due to electrical voltage. Disconnect power before any modification or adjustment and secure against unintentional reconnection.

Caution: Never start the machine with a workpiece pressed down. Long workpieces must be supported to prevent bouncing or tilting.

Before You Start Working

• Check workpiece for foreign objects, cracks, and loose knots.
• Use only sharp, crack-free, and properly set saw bands.
• Check saw band tension and alignment on the flywheel.
• Check saw band guide adjustment.
• Adjust the height-adjustable guard to the workpiece height.
• Have necessary aids (rip fence, push stick) ready.
• Use finger-free gloves if required for workpiece handling.

During Work

• Move the adjustable saw band guard as close as possible to the workpiece.
• Do not place hands near the cutting plane when feeding the workpiece.
• Feed the workpiece at a constant speed and pressure.
• Use aids for safe workpiece guidance: secure workpieces against tilting, twisting, or slipping. Use a circular cutting device for round discs. Ensure good support for long/wide workpieces.
• Never remove splinters or chips by hand while the saw band is running.

Warning: In case of a broken saw band or V-belt, flywheels may continue to run. Wait for the machine to stop completely before opening protective devices.

After Work

• Switch off the machine and wait for standstill.
• Remove wood chips and splinters from the cutting area and table insert.
• Lower the saw band guard onto the machine table.
• To protect wheel running surfaces, release saw band tension and attach a warning sign to reset tension before next use.

Settings

Adjusting Saw Band Tensioning

Caution: Incorrect tension can cause injury (tear or stop). Check tension before each start-up.

Procedure: Loosen clamping wheel (1), adjust tension with handwheel (2). Correct tension is indicated on the scale (1-2 mm yield when pressed). Check tracking by turning flywheels manually. Readjust if necessary using setting wheel (1). Fix clamping wheel (1).

Adjusting Saw Band Tracking

If tracking is off-center, loosen clamping (1), tilt the upper wheel forwards/backwards using the setting wheel (1) to adjust. Check tracking and repeat if necessary. Fix clamping wheel (1) once correct.

Adjusting the Saw Band Guide

Note: Adjust guides only after tension and tracking are set. Guides must be close to the saw band teeth without touching them during operation.

• Adjust rear guide roller just behind the saw band.
• Place lateral guide bolts as close as possible to the saw band, supporting it only when loaded laterally.

Height Adjusting Saw Band Guard

1. Lower saw band guard (1) close to the workpiece (5-10 mm).
2. Open clamping screw (2), turn handwheel (3) to adjust height.
3. Tighten clamping screw (2).

Adjusting Upper Saw Band Guide

• Loosen clamping nuts (1), adjust guide rollers (2) to the saw band using screws (3). Retighten nuts.
• Loosen clamping screw (5), position rear guide roller (4) to the saw band. Tighten screw.

Adjusting Lower Saw Band Guide

• Loosen screws (1) on the left/right guidance bar.
• Push guide rollers against the saw band and tighten screws.
• Unscrew screw (2) for the rear saw band guide.
• Push guide (3) to the saw band and fasten it.

Tilting the Table

1. Open clamping screw (1).
2. Swivel worktable (2) to desired position using angle scale (3).
3. Tighten clamping screw (1).

Adjusting Rip Fence

Setting 0° exactly: Check with a square (2) against the saw blade (3) on the worktable (1). Correct table setting and scale pointer if needed. If table is 90° to the blade, unscrew adjusting screw (4) until it contacts the table, then lock with nut (5).

Procedure: Loosen eccentric lever (1). Set rip fence (2) using scale (3). Tighten eccentric lever.

Handling

Selection of Saw Bands

Note: Wear gloves when handling saw bands. Store unused bands safely. Check bands for damage before use. Select bands based on material: narrow bands for curved cuts, wide bands for straight cuts. Use finer teeth for hard wood, coarser for soft wood. Consult homepage for basic information.

Switching the Machine On and Off

• Switch on: Push green ON button (I).
• Switch off: Push red OFF button (0).

Working Techniques

Caution: When cross-cutting round or irregular workpieces, secure them with a template or holding device and use a suitable saw band.

Longitudinal Cutting of Narrow (Thin) Workpieces

Saw parallel to the wood fiber. For rectangular cuts, place rip fence to the left. For mitre cuts, attach parallel stop to the right (if workpiece width permits) to prevent slipping. Use a sliding stick to keep hands away from the saw band.

Diagonal Cut

Use auxiliary devices as shown in illustrations.

Cutting Tenons

Use a stop fixed to the table.

Cutting Wedges

N/A

Cutting Curves

Pay attention to saw band width. Choose a narrow band for small radii. Work at a low feed rate to prevent sideways movement.

Cutting with a Template, Handling Shaped Work

Working with a template.

Cutting Circular Work

Use a circular cutting device for round slices.

Fixtures

Fixture without workpiece. Operator placing workpiece fixture.

Cleaning, Maintenance, Storage, Disposal

Warning: Danger due to electrical voltage. Disconnect power before maintenance/repair.

Cleaning

Regular cleaning ensures longevity and safe operation. Note: Do not use solvents or aggressive cleaners that can damage the finish. Observe cleaning agent manufacturer instructions. Remove chips and dirt after each use. Lubricate bare metal parts with acid-free oil (e.g., WD40).

Maintenance

The machine is low-maintenance. Malfunctions affecting safety must be repaired immediately. Check safety devices and labels regularly. Use only proper tools and original spare parts.

Maintenance Plan

• Before usage: Clean machine (dust and chips).
• Once a week: Clean flywheel housing (dust and chips).
• Monthly: Check/lubricate moving parts.
• On demand: Check, retighten, or replace V-belt, rubber bandage, chip brushes.

Changing/Tensioning the Saw Band

Caution: Incorrect tension can cause injury. Check tension before each start-up.

Procedure: Disconnect power, remove table inlay/slot pin, remove rip fence guide, open flywheel covers. Loosen clamping wheel (1), adjust tension with handwheel (2). Thread new band, ensuring correct cutting direction. Adjust tension (1-2 mm yield). Check tracking, readjust if needed. Fix clamping wheel. Close covers, reassemble guides.

Checking/Adjusting/Replacing the V-belt

Note: Keep V-belt correctly tensioned. Too loose weakens power transmission; too tight causes stress/heating.

To check/adjust/replace, open lower flywheel cover. Belt tension is correct if it yields 5-6 mm under 3-4 kg pressure. Adjust tension by shifting the motor. For replacement, remove saw band, de-tension belt, pull over pulley, insert new belt, re-tension, and re-install saw band.

Storage

Store the machine in a dry, frost-proof, and lockable place when not in use. Disconnect from power. Ensure unauthorized persons and children cannot access it. Note: Improper storage can damage components. Store packed or unpacked parts under intended ambient conditions.

Disposal

Observe national waste disposal regulations. Do not dispose of the machine or components in residual waste. Contact local authorities for disposal options. Specialist dealers may be obliged to dispose of old machines.

Troubleshooting

Warning: Danger due to electrical voltage. Disconnect power before maintenance/repair.

Many errors can be prevented by proper connection. Consult a specialist if repairs are needed or training is lacking.

Electrical Schematics / Wiring Diagrams

HBS610_230V (Single Phase)

Wiring Diagram, single phase, with contactor.

HBS610_400V (Three Phase)

Wiring Diagram, three phase, with contactor.

Spare Parts

Spare Parts Ordering

Use only HOLZMANN original spare parts for optimal fit and longevity. Installing non-original parts voids the warranty.

Order spare parts directly from the HOLZMANN homepage (Category: SPARE PARTS) or contact customer service via the homepage (Category: SERVICE - SPARE PARTS REQUEST) or email (service@holzmann-maschinen.at).

Always state the machine type, spare part number, and designation. For clarity, include a copy of the spare parts drawing with required parts clearly marked, especially if not using the online catalog.

Exploded View

The document includes a detailed exploded view diagram showing all components. A comprehensive spare parts list is provided, detailing part numbers, descriptions, and quantities for each component.

The spare parts list includes items such as: Upper door, adjusting shafts, flywheels, saw band guides, rip fence, worktable, motor, V-belt, various screws, nuts, bearings, and specialized components like the blade guide base and protection guards. The list is extensive, covering hundreds of individual parts.

Accessories

Optional accessories can be found online on the product page under the category RECOMMENDED PRODUCT ACCESSORIES.