SINGLE ZONE GRILL STAND ASSEMBLY INSTRUCTIONS
Part # 145759 | Created: July 26, 2022
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Website: www.CookWithKenyon.com
Tagline: Make any day a weekend
Introduction
Thank you for choosing Kenyon, the world's leading manufacturer of specialty cooking appliances. By following the instructions in this assembly manual, your grill stand will provide you with many years of reliable service.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS IN THEIR ENTIRETY BEFORE USE. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Items Required
- [Phillips Head Screwdriver]
- [Hex Screwdriver] (Included)
- Gloves and a Helping Hand Strongly Recommended [Gloves]
Hardware
- S1 (18X): #8-32 x 5/16" Hex Drive [Hex Drive Screw S1]
- Hooks (4X): [Hook]
- S2 (13X): #6-32 x 1/2" Phillips Head [Phillips Head Screw S2]
- S4 (4X): 1/4" x 1-1/4" Hex Head *Optional* [Hex Head Screw S4]
- S3 (2X): 1/4"-20x 3/8" Phillips Head [Phillips Head Screw S3]
- E1 (4X): Elevator Bolt *Optional* [Elevator Bolt E1]
IMPORTANT NOTE: These S2 (12x) screws replace the hardware that comes in the box of your Single Zone grill.
*Included in kit but not needed for assembly*
Part Lists
- SIDE SHELF ASSEMBLY [Diagram Description: A shelf component with two upright supports.]
- SIDE ASSEMBLY [Diagram Description: Two vertical legs connected by a horizontal piece at the top.]
- STATIONARY SHELF [Diagram Description: A flat rectangular shelf.]
- TOP ADAPTER PLATE [Diagram Description: A flat plate with a central cutout designed to hold a grill.]
- SIDE TRAY [Diagram Description: A long, narrow tray component.]
- TOP FRAME (2X) [Diagram Description: Two identical rectangular frame pieces.]
If any components are missing or damaged, please call KENYON Customer Service at 860-664-4906.
Assembled Stand View
[Diagram Description: A perspective view of the fully assembled grill stand. It shows the two SIDE ASSEMBLY legs supporting the TOP FRAME pieces. The STATIONARY SHELF is positioned between the legs. The SIDE SHELF ASSEMBLY is attached to the top. The TOP ADAPTER PLATE, with its central cutout, sits on top of the frame, ready to receive a grill. The SIDE TRAY is attached to one of the side assemblies.]
Assembly Instructions
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Step 1
Assemble the stand on a carpet or soft surface to avoid any dents or scratches. Kenyon recommends using gloves during assembly. Unpack stand parts carefully and lay them out to check for shipping damage.
[Diagram Description: Shows the base of the stand being assembled on a soft surface, with a pair of gloves nearby.]
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Step 2
Place one SIDE ASSEMBLY and one TOP FRAME Panel on a flat surface. Align the top hole on the TOP FRAME Panel with the top hole of the leg (contained within the SIDE ASSEMBLY). Fasten with 2X of screw S1 to the corresponding holes 1 & 2.
[Diagram Description: Illustrates two legs of the SIDE ASSEMBLY connected by a TOP FRAME piece. Screws S1 are shown being inserted into holes labeled 1 and 2.]
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Step 3
Align the top hole of the remaining TOP FRAME Panel with the top hole of the opposite leg from Step 2 on the SIDE ASSEMBLY. Fasten with 2X of screw S1 to the corresponding holes 3 & 4.
[Diagram Description: Shows the structure from Step 2, with the second TOP FRAME piece attached to the other leg of the SIDE ASSEMBLY. Screws S1 are shown being inserted into holes labeled 3 and 4.]
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Step 4
Align the SIDE SHELF ASSEMBLY top holes with the top holes of the TOP FRAME Panels. Use 4X of screw S1 to fasten the SIDE SHELF ASSEMBLY to both TOP FRAME Panels using holes 5, 6, 7, & 8.
[Diagram Description: Depicts the frame structure with the SIDE SHELF ASSEMBLY being attached to the top of the TOP FRAME pieces. Screws S1 are shown being inserted into holes labeled 5, 6, 7, and 8.]
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Step 5
Remove the vinyl covering from the STATIONARY SHELF before installation. Slide the STATIONARY SHELF between the legs of the stand. Fasten with 8X of screw S1 to the 2 holes in each of the 4 legs. Do not fully tighten the S1 screws until all 8 screws are fastened to the legs.
[Diagram Description: Shows the STATIONARY SHELF being slid into place between the stand's legs. Screws S1 are illustrated being inserted into holes on the legs.]
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Step 6
Place the TOP ADAPTER PLATE on top of the stand assembly. Use the label on the part to place the plate in the correct orientation; the larger flat surface goes in the front of the stand. Use 8X S2 screws to fasten the plate to the stand using only the front and back countersunk holes. Do not fully tighten the S2 screws until all 8 screws are fastened to the TOP ADAPTER PLATE.
[Diagram Description: Illustrates the TOP ADAPTER PLATE being positioned on the stand's frame. Screws S2 are shown being inserted into specific countersunk holes on the plate.]
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Step 7
Fasten 2X S3 screws to the corresponding holes 9 & 10. Do not tighten all the way. Place the SIDE TRAY onto the SIDE ASSEMBLY by aligning the keyholes on the SIDE TRAY with the 2X S3 screws.
[Diagram Description: Shows screws S3 being inserted into holes labeled 9 and 10. The SIDE TRAY is then shown being attached by aligning its keyholes with these screws.]
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Step 8
Place your Single Zone Grill into the cutout of the TOP ADAPTER PLATE. Fasten the grill to the plate using 4X S2 screws in the 4 corners of the grill flange.
[Diagram Description: Depicts the Single Zone Grill being placed into the TOP ADAPTER PLATE. Screws S2 are shown being inserted into the corners of the grill's flange to secure it.]
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Step 9 (Optional)
Optional: If using the hex head screws S4 to fasten the stand to a deck or patio, first find the install location to set the stand. Use 4X S4 screws to fasten the stand to a deck or patio. If you are not mounting the stand to a deck or patio, instead use the included E1 elevator bolts with jam nuts, which can be screwed into the bottom of each leg for your convenience.
[Diagram Description (Left): Shows a screw S4 being used to attach a stand leg to an external surface like a deck or patio. Diagram Description (Right): Shows an ELEVATOR BOLT E1 with a jam nut being screwed into the bottom of a stand leg.]
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Step 10
Congratulations, your Single Zone Grill Stand has been assembled! Take this time to tighten all fasteners.
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Step 11
The Folding Shelf can be lifted and lowered into position by lifting both levers on the brackets underneath. Although there are rubber caps on the levers to protect your stand, do not let the Folding Shelf fall into the down position.
[Diagram Description: No diagram provided. Text describes the operation of a folding shelf using levers.]
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Step 12
The Folding Shelf can be lifted and lowered into position by lifting both levers on the brackets underneath. Although there are rubber caps on the levers to protect your stand, do not let the Folding Shelf fall into the down position.
[Diagram Description: No diagram provided. Text describes the operation of a folding shelf using levers. This step appears identical to Step 11.]
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Step 13
Take the remaining vinyl off and use this time to clean and polish to put a beautiful shine on the grill and stand. Remember to wipe with the grain of the sheet metal. Never wipe across or diagonally. A sample of stainless-steel polish is included for your convenience.
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Step 14
There are 4 hooks included in this package. The hooks can be used to hang your grilling accessories wherever you would like. Be aware that once the hooks are applied, they cannot be adjusted without damaging the surface they are attached to. The hooks are applied using a very high bond tape. Thoroughly clean the area where you want the hooks installed. Peel the protective layer off the double-sided tape located on the back of the hook and firmly apply the hook to the desired location on the stand. Allow the adhesive to set for 2 hours prior to putting any load on the hook.
Congratulations, go grill your favorite food!
If you have any questions or concerns while assembling, please do not hesitate to call Kenyon customer service at 860-664-4906.