Eaton Roadranger Transmission Illustrated Parts List
Model: RTOC-18909A
Date: July 2011
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. For the latest information available, please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature
For information regarding Model Designation and Nomenclature, visit www.roadranger.com.
Kits and Assemblies (K/A's)
- Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem.
- Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies
- A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
- K- Part numbers beginning with the letter 'K' are kits that are not assembled
- S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
- Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
- Illustrations show parts in assembly groups.
- Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
- Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories:
- Item Number - corresponding with numbers on illustrations for part identification.
- Current Part - identifies part as it is available for service.
- Description - specifies part name or description.
- Replaced Part - quantity required for assembly.
- Quantity - defines unique characteristics or requirements.
- Notes - indicates Kits or Assemblies that contain a particular part.
- Kits/Assy's Where Used
AUXILIARY DRIVE GEAR
Diagram showing components of the Auxiliary Drive Gear.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | 4303673 | SPACER | 4302046 | 1 | ||
| 2 | 5566508-BOX | BEARING | 5566503,5566508 | 1 | K-4056,K-4057 | |
| 3 | 4300894 | RETAINER | 1 | |||
| 4 | X-8-645 | CAPSCREW | X 8 612 | 6 | 3/8"-16X1" | |
| 5 | 4300911 | SPACER | 1 | K-2808 | ||
| 6 | REPL KIT-DRIVE GEAR | 4300932,4300938 | 1 | K-2808 | ||
| 7 | 4303185 | WASHER | 4300901 | 1 | K-2808 | |
| 8 | 4301254 | SNAP RING | 1 | K-2808,K-3327,K-4056,K-4057 |
CASE (AUX)
Diagram illustrating the components of the Auxiliary Case, including OEM supplied speedometer sensors.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | S-2501 | SPEEDO ROTOR ASSY | 4302242 | 1 | MAGNETIC | K-2918,S-2501,S-2503,S-2809,S-2980 |
| 2 | 5568511 | -O- RING | 1 | "FOR MAGNETIC COVER" | K-4056,K-4057 | |
| 3 | K-2918 | OIL SEAL KIT | 4302322 4302323 | 1 | ||
| 4 | X-8-0801M | CAPSCREW | M8 X 1.25 X 12MM | 2 | ||
| 5 | S-2809 | REAR BEARING COVER ASSY | 4302332,4303872,4304652,4305830 | 1 | PUSH-IN/THREAD-IN MAGNETIC PICK-UP | |
| 6 | 1009551 | GASKET - RED EDGE MOLDED | 1 | RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS .043 - | K-2262,K-2918,K-3458,S-2502,S-2809,S- | |
| 6 | 4302247 | GASKET - PURPLE EDGE MOLDED | 1 | .051 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET | K-2262,K-2918,K-3458 | |
| 7 | X-8L-611 | CAPSCREW | 4 | 3/8"-16X3-1/4" | ||
| 7 | X-8L-614 | CAPSCREW | 2 | 3/8"-16X2" | K-2262,K-2918,K-3458 | |
| 7 | X-8L-614 | CAPSCREW | 6 | 3/8"-16X2" USE W/4302332 RBC | ||
| 8 | X-8L-602 | CAPSCREW | 17 | 3/8"-16X1-1/2" | ||
| 8 | X-8L-614 | CAPSCREW | 2 | 3/8"-16X2" | ||
| 9 | 4302320 | COVER | 21346 | 2 | ||
| 10 | 4305978 | GASKET | 4302246 | 2 | ||
| 11 | K-2805 | SHIM KIT | 21452 K - 2106 | 1 | K-3458,S-2980 | |
| 12 | 14335 | GASKET | 1 | K-3458,S-2980 | ||
| 13 | 4303641 | REAR HOUSING | 1 | K-4056,K-4057,S-2980 | ||
| 15 | 20815 | LIFTING EYE | 17105 | 2 | S-2980 | |
| 16 | X-8L-604 | CAPSCREW | 8 | 3/8"-16X1-1/4" | K-3458,S-2980 | |
| 19 | 86104 | SPEEDO DRIVE GEAR | 1 | |||
| 20 | S-2503 | SPEEDO SPACER ASSY | 4302590 | 1 | MECHANICAL | |
| 21 | K-2262 | OIL SEAL W/SLINGER | 19109,20807,20808 | 1 | "FOR MECHANICAL COVER" | |
| 22 | X-8L-616 | CAPSCREW | X 8 616 | 6 | 3/8"-16X2-3/4" | |
| 23 | K-3454 | SPEED SENSOR KIT | A-6398,A - 6724 | 1 | SINGLE PICK-UP (2 PIN) | |
| 23 | K-3455 | SPEED SENSOR KIT, DUAL | A-7046,A- 7518 | 1 | DUAL PICK-UP (4 PIN) | S-2502,S-2859 |
| 24 | 7992 | BUSHING | 1 | |||
| 25 | 14142 | -O- RING | 1 | |||
| 26 | S-2502 | REAR BRG COVER ASSY | 4303604,4305827 | 1 | MECHANICAL - 4:00 OPENING | |
| 26 | S-2859 | REAR BRG COVER ASSY | 4302732,4305826 | 1 | MECHANICAL - 6:00 OPENING |
CASE (FRONT) FORCED LUBE
Diagram illustrating the components of the Front Forced Lube Case.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | S-3000 | CASE ASSEMBLY | 4305389,4305809,S - 2912 | 1 | 1-1/16" MAGNETIC, O-RING INCLUDED | |
| 2 | 4304023 | PLUG | 4303747 | 1 | CAN BE USED W/4305389 OR 4305105 CASE | |
| 3 | A-7194 | LUBE TUBE ASSY | 4304921,A - 7141 | 1 | CAN ONLY BE USED W/4305389 CASE | K-3458 |
| 3 | A-7471 | EXTENDED LUBE TUBE ASSY | 4305393 | 1 | ||
| 4 | 4305310 | GASKET | 4302810 | 1 | ||
| 5 | 4302809 | PTO COVER | 16596,4300571 | 1 | ||
| 6 | X-8-725 | CAPSCREW | X 8 724 | 8 | 7/16"-14X7/8" | K-3458,K-3671,K-3672,K-3673,K-3676,K-4051 |
| 7 | 4306584 | CLUTCH HOUSING GASKET | 4304815,4305668 | 1 | ||
| 8 | K-3671 | FORCED LUBE CL HSG KIT | A - 7148 | 1 | #1 PULL IRON | |
| 8 | K-3672 | FORCED LUBE CL HSG KIT | A-7149,A-7150 | 1 | #1 PULL IRON - NODAL MOUNT - UPPER/LOWER | |
| 8 | K-3673 | FORCED LUBE CL HSG KIT | A - 7146 | 1 | #1 PULL ALUMINUM - NODAL MOUNT | |
| 8 | K-3676 | FORCED LUBE CL HSG KIT | A - 7145 | 1 | #1 PULL ALUMINUM | |
| 9 | 239614 | SCREW | X-8L-509 | 4 | 5/16-18X.81 QUANTITY DEPENDENT ON DESIGN | |
| 10 | 4305230 | HAND HOLE COVER | 11453 | 1 | #1 PULL | |
| 10 | 4305231 | HAND HOLE COVER | 1565 | 1 | #1 PUSH | |
| 11 | 4306583 | STUD | 5966 | 6 | ||
| 12 | X-10-1005 | WASHER | X 3 1000,X10 1000 ,X10 1004 | 6 | 1.23 X 6.60 | K-4051 |
| 13 | X-1-1012 | HEX NUT | X-1-1005 | 6 | .625-18 | |
| 14 | 20550 | FRONT BEARING COVER | 1 | 2" PULL | K-4051,K-2468,K-4125 | |
| 15 | X-8L-604 | CAPSCREW | 6 | 3/8"-16X1-1/4" | ||
| 16 | 20549 | FRONT BEARING COVER | 1 | 2" PUSH | K-3458 | |
| 17 | 14311 | GASKET | 1 | K-3458 | ||
| 18 | 12815 | BUSHING | 4 | K-2468 | ||
| 20 | X-8C-830 | HEX HEAD SCREW/WASHER ASSY | X-8C-826 | 4 | .500-13 X 1.490, USE 2 PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING | K-4051 |
| 20 | X-8C-831 | HEX HEAD SCREW/WASHER ASSY | X-8C-822 | 2 | .500-13 X 3.460, FOR IRON HOUSING | K-4051 |
| 22 | X-8-686 | CAPSCREW | 6 | 3/8"-16X3/4" | ||
| 23 | 14575 | PTO COVER | 4302254 | 1 | K-3458 | |
| 24 | 4305309 | GASKET | 1684 | 1 | S-3000 | |
| 27 | 14373 | MAGNET | 3 | |||
| 28 | 18128 | PIN | 2 | |||
| 29 | X-1-1012 | HEX NUT | 2 | .625-18 | K-4051 | |
| 30 | X-10-1005 | WASHER | X 3 1000,X10 1000 ,X10 1004 | 2 | 1.23 X 6.60 | K-4051 |
| 31 | 14554 | STUD | 1632,6579 | 2 | 5/8" X 2-3/16" | |
| 36 | 23104 | PLUG | 1712 | 2 | ||
| 37 | X-8-1005 | CAPSCREW | 2 | 5/8"-11X1-1/4" | ||
| 38 | 20814 | SPACER | 2 | |||
| 39 | X-12-802 | PIPE PLUG | X12 800 | 1 | 1/2" | K-3331,K-3341,K-3501 |
| 40 | 4302680 | BUSHING | 1 | |||
| 41 | 13835 | -O- RING | 2 | K-3341 | ||
| 42 | 13653 | -O- RING | 2 | K-3341 | ||
| 43 | 5568544 | -O- RING | 1 | K-3341 | ||
| 44 | 4304023 | PLUG | 4303747 | 1 | 1-1/16" MAGNETIC, O-RING INCLUDED | |
| 45 | 13834 | -O- RING | 1 | K-3341 |
COUNTERSHAFT & BRGS(AUX)
Diagram showing components of the Countershaft and Bearings (Auxiliary).
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | 4302074-BOX | BEARING | 21343,4302074 | 4 | K-4056,K-4057 | |
| 2 | A-6756 | WELDED COUNTERSHAFT ASSY | A - 5942 | 2 | C/S 4303648 - D/G 4300935 S/G 4300936 | |
| 3 | 21342 | SPACER | 2 |
COUNTERSHAFT ASSY
Diagram illustrating the components of the Countershaft Assembly.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | 4302082 | SNAP RING | 2 | K-3327,K-4056,K-4057 | ||
| 2 | 4302712 | BEARING | 2 | K-4056,K-4057 | ||
| 3 | 4304073 | CNTRSHFT-W/REV & LO | 2 | |||
| 4 | X-6-E | KEY | 2 | |||
| 5 | 62511 | ROLL PIN | 2 | |||
| 6 | 4304840 | KEY | 19673 | 2 | ||
| 7 | 4304765 | 1ST GEAR-CNTRSHFT | 4303702,4304520 | 2 | ||
| 8 | 4300247 | 2ND GEAR-CNTRSHFT | 2 | |||
| 9 | 4303666 | OD GEAR-CNTRSHFT | 4304508,4304315 | 2 | ||
| 10 | 15953 | PTO GEAR - LOWER | 1 | |||
| 10 | 20840 | PTO GEAR - UPPER | 15952 | 1 | ||
| 11 | 4302666 | DRIVE GEAR-CNTRSHFT | 4303697,4304512 | 2 | ||
| 12 | 19198 | SNAP RING | 2 | |||
| 13 | 4306332 | BEARING | 2 | |||
| 14 | 4304605 | RETAINER | 19548 | 2 | ||
| 15 | X-7-1005 | CAPSCREW | 2 | 5/8"-18X1-3/4" |
FILTER REGULATOR
Diagram of the Filter Regulator, showing its components.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | A-4740 | FILTER/REGULATOR | 19600 | 1 | FOR FILTER REGULATOR | |
| 2 | K-1698 | -O- RING/ELEMENT KIT | 1 | A-5000,K-1935,K-3341 | ||
| 3 | X-8C-412 | CAPSCREW | X 8S 412 | 2 | 1/4"-20X2-1/4" | |
| 4 | 15114 | -O- RING | 2 |
HEAT EXCHANGER
Diagram of the Heat Exchanger and its associated parts.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | K-3963 | HEAT EXCHANGER KIT | 5586600,K-3620 | 1 | MUST USE WHEN REPLACING 5586600 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT | K-3952,K-3963 |
| 2 | K-3952 | HEAT EXCHANGER KIT | 5586612,5586625,55866 41 | 1 | 3/4" PORTS | |
| 3 | 5586641 | HEAT EXCHANGER | 5586901 | 1 | 14.5" | |
| 3 | 5588101 | OIL HOSE ASSEMBLY | 1 | |||
| 4 | 4304076 | ELBOW | 1 | |||
| 5 | 4301123 | ELBOW | 1 | |||
| 6 | 21425 | STRAP | 2 | |||
| 7 | 5588102 | OIL HOSE ASSEMBLY | 5586902 | 1 | 26.5" |
HOSES & CONN. - 13 SPD
Diagram showing hoses and connectors for a 13-speed transmission.
GASKET| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | A-5000 | SLAVE VALVE ASSY | 20850 | 1 | K-1969 | |
| 2 | 19481 | 14033 | 1 | K-3458 | ||
| 3 | 19462 | -O- RING | 14033 | 1 | K-1969 | |
| 4 | K-1969 | SLEEVE KIT | 14362,19460,21446 | 1 | FOR SLAVE VALVES | |
| 5 | 21268 | SPRING | 19572 | 1 | ||
| 6 | 20490 | PIN | 19459 | 1 | ||
| 7 | 12845 | ELBOW | 2 | 1/8" | ||
| 8 | X-8C-411 | CAPSCREW | 4 | 1/4"-20X1-3/4" | ||
| 9 | 55528 | HOSE ASSY | 2 | 36" | ||
| 10 | 55509 | HOSE ASSY | 1 | 34" | ||
| 11 | A-4740 | FILTER/REGULATOR | 19600 | 1 | ||
| 12 | X-12-208 | PIPE PLUG | 2 | 1/8" NPT | ||
| 13 | X-8L-604 | CAPSCREW | 1 | 3/8"-16X1-1/4" | ||
| 14 | 21427 | HOSE CLAMP | 1 | |||
| 15 | 21425 | STRAP | 1 | |||
| 16 | 21426 | BRACKET | 1 | |||
| 17 | 21428 | HOSE CLAMP | 1 | |||
| 18 | X-8L-604 | CAPSCREW | 1 | 3/8"-16X1-1/4" | ||
| 19 | 84006 | CONNECTOR ASSY | 1 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF | K-3501 | |
| 20 | 55527 | HOSE ASSY | 1 | 15" | ||
| 21 | 21086 | BRANCH TEE | 1 | 1/8" | ||
| 22 | 85003 | ELBOW ASSY | 1 | "PUSH TO CONNECT" 5/32"TUBE- 1/8"NPTF | K-3331,K-4056 |
HOSES & CONN. - 9 SPD
Diagram showing hoses and connectors for a 9-speed transmission.
GASKET| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | A-5000 | SLAVE VALVE ASSY | 20850 | 1 | K-1969 | |
| 2 | 19481 | 14033 | 1 | K-3458 | ||
| 3 | 19462 | -O- RING | 14033 | 1 | K-1969 | |
| 4 | K-1969 | SLEEVE KIT | 14362,19460,21446 | 1 | FOR SLAVE VALVES | |
| 5 | 21268 | SPRING | 19572 | 1 | ||
| 6 | 20490 | PIN | 19459 | 1 | ||
| 7 | 12845 | ELBOW | 2 | 1/8" | ||
| 8 | X-8C-411 | CAPSCREW | 4 | 1/4"-20X1-3/4" | ||
| 9 | 55528 | HOSE ASSY | 2 | 36" | ||
| 10 | 55509 | HOSE ASSY | 1 | 34" | ||
| 11 | A-4740 | FILTER/REGULATOR | 19600 | 1 | ||
| 12 | X-12-208 | PIPE PLUG | 2 | 1/8" NPT | ||
| 13 | X-8L-604 | CAPSCREW | 1 | 3/8"-16X1-1/4" | ||
| 14 | 21427 | HOSE CLAMP | 1 | |||
| 15 | 21425 | STRAP | 1 | |||
| 16 | 21426 | BRACKET | 1 | |||
| 17 | 21428 | HOSE CLAMP | 1 | |||
| 18 | X-8L-604 | CAPSCREW | 1 | 3/8"-16X1-1/4" | ||
| 19 | 85003 | ELBOW ASSY | 2 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF | K-3331,K-4056 | |
| 20 | 55527 | HOSE ASSY | 1 | 15" | ||
| 21 | 21086 | BRANCH TEE | 1 | 1/8" |
INPUT SHAFT & DRIVE GEAR
Diagram showing the Input Shaft and Drive Gear components.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | 23559 | SHIPPING SEAL | 1 | NOT SOLD FOR SERVICE | ||
| 2 | 16980 | SNAP RING | 1 | K-2468,K-3327,K-4056,K-4057,K-4125 | ||
| 3 | 4301417 | BEARING | 1 | K-4056,K-4057 | ||
| 4 | 16463 | SPACER | 1 | |||
| 5 | 14750 | SNAP RING | 1 | K-2468,K-3327,K-4056,K-4057,K-4125 | ||
| 6 | 4304510 | MAIN DRIVE GEAR | 4303695,4304314 | 1 | ||
| 8 | S-1659 | INPUT SHAFT | 20535 23566,4302661 | 1 | 2" PULL USE W/FBC 20550 | K-2468,K-4056,K-4125 |
| 8 | S-1660 | INPUT SHAFT | 20536,23567 | 1 | 2" PUSH - USE W/FBC 20549 | |
| 9 | 16566 | BUSHING | 1 | K-4057,S-1659,S-1660 |
ISOLATORS
Diagram illustrating the components of Isolators.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | 19124 | -E-RING | 2 | |||
| 2 | K-3467 | PIN REPLACEMENT KIT | 21245 | 1 | K-2003,K-2428,K-2978,K-3399,S-2129,S-2519 | |
| 3 | 21246 | BUSHING | 2 | |||
| 4 | S-1794 | ISOLATOR ASSY | 1 | STRAIGHT 18.67" | ||
| 6 | 21247 | LEVER | 1 | STRAIGHT 18.67" | ||
| 7 | 21235 | STUB LEVER | 1 | LOW TOWER | K-2428,S-1677 | |
| 7 | 4301168 | STUB LEVER | 1 | MID TOWER | K-2978 | |
| 9 | 21767 | 90 DEG LEVER | 1 | STRAIGHT 33" | ||
| 10 | K-3399 | ISOLATOR BUSHING KIT | 21244,23311 | 1 | ||
| 11 | X-8-560 | SCREW | 1 | |||
| 12 | X-9-503 | NUT | 1 |
KITS & ASSEMBLIES
List of available kits and assemblies for the transmission.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| K-1476 | SHIFT LEVER HSG | 4530,17163,18298 ,4304905,A - 4437 | 1 | LOW TOWER | ||
| K-1698 | -O-RING/ELEMENT KIT | 1 | FOR FILTER REGULATOR | |||
| K-1921 | MASTER VALVE REPAIR KIT | 1 | FOR A-6909 & A-5010 VALVES | |||
| K-1935 | REPAIR KIT-SLAVE VALVE | 1 | FOR A-5000 VALVE | |||
| K-1956 | COOLER INSTLN KIT | 1 | ||||
| K-1969 | SLEEVE KIT | 14362,19460,21446 | 1 | FOR SLAVE VALVES | ||
| K-2003 | PIN & BUSHING KIT | 1 | ||||
| K-2262 | OIL SEAL W/SLINGER | 19109,20807,20808 | 1 | "FOR MECHANICAL COVER" | K-4056,K-4057,S-2980 | |
| K-2394 | AIR SYSTEMS TOOL KIT | 1 | LOW TOWER | |||
| K-2428 | LEVER REPLACEMENT KIT | 1 | FOR USE WITH S-1659 INPUT SHAFT ASSY AND 81504 INPUT SHAFT BEARING | |||
| K-2468 | CLUTCH INSTALLATION KIT | 1 | K-4056,K-4057 | |||
| K-2805 | SHIM KIT | 21452 K-2106 | 1 | |||
| K-2808 | REPL KIT-DRIVE GEAR | 4300932,4300938 | 1 | "FOR MAGNETIC COVER" | ||
| K-2918 | OIL SEAL KIT | 4302322 4302323 | 1 | K-4056,K-4057 | ||
| K-2977 | SHIFT LEVER HSG KIT | 4301167,4304907,A - 6040 | 1 | MID TOWER | ||
| K-2978 | LEVER REPLACEMENT KIT | 1 | MID TOWER | |||
| K-3104 | ACTUATOR PIN KIT | 4303287 | 1 | |||
| K-3193 | MASTER VALVE REPAIR KIT | 1 | FOR A-6913 VALVE | |||
| K-3327 | SMALL PARTS KIT | 1 | ||||
| K-3331 | SPLITTER VLV REPL KIT | 4300927,4304031 ,4304032,A - 6862 | 1 | K-4056,K-4057 | ||
| K-3341 | O-RING KIT | 1 | ||||
| K-3367 | OIL PUMP KIT | 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 | 1 | |||
| K-3376 | O-RING & WASHER KIT | 4301211 | 1 | |||
| K-3399 | ISOLATOR BUSHING KIT | 21244,23311 | 1 | |||
| K-3454 | SPEED SENSOR KIT | A-6398,A - 6724 | 1 | SINGLE PICK-UP (2 PIN) | ||
| K-3455 | SPEED SENSOR KIT, DUAL | A-7046,A-7518 | 1 | DUAL PICK-UP (4 PIN) | K-4056,K-4057 | |
| K-3458 | GASKET KIT | 1 | ||||
| K-3467 | PIN REPLACEMENT KIT | 21245 | 1 | |||
| K-3492 | SYNCHRONIZER KIT | K - 2446 | 1 | |||
| K-3497 | SYNCHRONIZER REPLACEMENT KIT | K - 3200 | 1 | |||
| K-3501 | CONVERSION KIT | 1 | SLIDING CLUTCH INCLUDED IN KIT | |||
| K-3671 | FORCED LUBE CL HSG KIT | A-7148 | 1 | #1 PULL IRON | ||
| K-3672 | FORCED LUBE CL HSG KIT | A-7149,A- 7150 | 1 | #1 PULL IRON - NODAL MOUNT - UPPER/LOWER | ||
| K-3673 | FORCED LUBE CL HSG KIT | A - 7146 | 1 | #1 PULL ALUMINUM - NODAL MOUNT | ||
| K-3676 | FORCED LUBE CL HSG KIT | A - 7145 | 1 | #1 PULL ALUMINUM | ||
| K-4051 | RT CLUTCH HOUSING SERVICE KIT | 1 | ||||
| K-4056 | BASIC OVERHAUL KIT | 1 | ||||
| K-4057 | BASIC REBUILD KIT | 1 | ||||
| K-4125 | CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE | 1 | STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE | |||
| S-1404 | OIL FILTER | 17238 | 1 | |||
| S-1516 | CAP ASSY | 20851,20853 | 1 | |||
| S-1659 | INPUT SHAFT | 20535 23566 4302661 | 1 | 2" PULL - USE W/FBC 20550 | K-2468,K-4056,K-4125 | |
| S-1660 | INPUT SHAFT | 20536,23567 | 1 | 2" PUSH - USE W/FBC 20549 | ||
| S-1677 | SHIFT TOWER ASSY | 1 | LOW TOWER | |||
| S-1794 | ISOLATOR ASSY | 1 |
MAINSHAFT & SYNCHRO(AUX)
Diagram illustrating the components of the Mainshaft and Synchronizer (Auxiliary).
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | 4300907 | SLIDING CLUTCH | 1 | 5/8"-18X1-3/4" | ||
| 2 | X-7-1007 | SCREW | 1 | |||
| 3 | 4301843 | RETAINER | 1 | |||
| 4 | 4303422 | SPLITTER GEAR | 4303421,4303423 | 1 | ||
| 5 | 4300902-BOX | TAPERED ROLLER BRG | 4300902 | 1 | K-4056,K-4057 | |
| 6 | 4301844 | BEARING SLEEVE | 1 | |||
| 8 | 4303424 | SNAP RING | 1 | |||
| 9 | 14897 | SPRING | 3 | |||
| 10 | A-7331 | SYNCHRONIZER ASSY | 4304396 4304397 A - 5917 | 1 | HI RANGE | K-3327,K-3492,K-3497,K-4056,K-4057 |
| 11 | 4301840 | SLIDING CLUTCH | 4303386 | 1 | K-3497 | |
| 12 | A-7254 | SYNCHRONIZER ASSEMBLY | A-4937 A- 5876 | 1 | LO RANGE | K-3492,K-3497 |
| 13 | 4303705 | MAINSHAFT | 1 | |||
| 14 | 4301842 | WASHER | 1 | |||
| 15 | 4300940 | REDUCTION GEAR | 4300934 | 1 | ||
| 16 | 4300912 | SPACER | 1 | |||
| 17 | 5556503-BOX | BEARING | 5556503 | 1 | K-4056,K-4057 | |
| 19 | K-4122 | HEX FLANGE CRIMPED NUT KIT | 4302321,4306520 | 1 | K-3327 |
MAINSHAFT ASSY
Diagram illustrating the components of the Mainshaft Assembly.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | S-3108 | MAINSHAFT ASSY | 4302658,4303403,S - 2268,S-2560 | 1 | S-3108 | |
| 2 | 62504 | ROLL PIN | 4300120 | 1 | ||
| 3 | 4304615 | 3-SIDED KEY | 1 | |||
| 4 | 14750 | SNAP RING | 1 | K-2468,K-3327,K-4056,K-4057,K-4125 | ||
| 5 | 23653 | REVERSE GEAR-MAINSHAFT | 1 | |||
| 6 | 4302047 | SPACER | 1 | K-3327 | ||
| 7 | 4306648 | SLIDING CLUTCH | 16118 | 2 | K-3327 | |
| 8 | 4303412 | LO GEAR-MAINSHAFT | 4303410 | 1 | ||
| 9 | 4303603 | WASHER | 4302397 | 2 | K-3327 | |
| 10 | 4303701 | 1ST GEAR-MAINSHAFT | 1 | |||
| 11 | 4302670 | 2ND GEAR-MAINSHAFT | 1 | |||
| 12 | 4304514 | OD GEAR-MAINSHAFT | 4302664,4303698 ,4304316 | 1 | ||
| 13 | 4300382 | WASHER.249-WHITE | 1 | K-3327 | ||
| 14 | 4302398 | WASHER | 4 | K-3327 | ||
| 15 | 4306647 | SLIDING CLUTCH | 4304317 | 1 | K-4056 |
MISCELLANEOUS
Miscellaneous items including labels and lubricants.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 20398 | SHIFT DIAGRAM LABEL | 19675 | 1 | FOR 9 SPEED | ||
| 4300764 | SHIFT DIAGRAM LABEL | 19819 20161 | 1 | FOR 13 SPEED | K-3501 | |
| 71203 | SILICONE LUBE | 1 | 8 OZ (236.59 CC)-FLEET SIZE | |||
| 71204 | ADHESIVE SEALANT | 1 | 0.5 CC (SINGLE APPLICATION SIZE) | K-4056 | ||
| 71205 | SEALANT | 1 | 2 CC (SINGLE APPLICATION SIZE) | |||
| 71206 | SILICONE LUBE | 1 | 4 CC (SINGLE APPLICATION SIZE) | K-2428,K-2978,K-3331,K-3341,K-3501 |
OIL COOLER
Diagram of the Oil Cooler and its components, including optional oil filter.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | 18025 | OIL COOLER | 1 | K-1956 | ||
| 2 | 19424 | HOSE | 1 | 25 FEET | K-1956 | |
| 3 | X-8-535 | CAPSCREW | 2 | 5/16"-16X2-1/2" | ||
| 4 | X-3-506 | LOCKWASHER | 2 | 5/16" | ||
| 5 | 18211 | BRACKET | 4 | K-1956 | ||
| 6 | 19419 | CONNECTOR | 6 | K-1956,S-1404 | ||
| 7 | 19415 | SWIVEL | 4 | K-1956 | ||
| 8 | X-10-501 | WASHER | 2 | 5/16" | ||
| 9 | 18209 | PLUG-RUBBER MOUNT | 2 | K-1956 | ||
| 10 | 17190 | STRAP | 8 | K-1956 | ||
| 11 | 19423 | CLAMP | 5 | K-1956 | ||
| 12 | 18210 | NUT | 2 | K-1956 | ||
| 13 | 19422 | ELBOW | 4 | K-1956 | ||
| 14 | S-1404 | OIL FILTER | 17238 | 1 | ||
| 15 | 17237 | FILTER ELEMENT | 1 | S-1404 |
OIL PUMP (FORCED LUBE)
Diagram of the Oil Pump (Forced Lube) and its components.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 4 | 20823 | PLUG | 1 | K-3341 | ||
| 5 | 14765 | -O- RING | 1 | K-3341 | ||
| 6 | X-8-448 | SCREW | X 8 445 | 3 | 1/4"-20X1-1/4" | K-3367 |
| 7 | 20824 | WASHER | 3 | |||
| 8 | 20825 | DOWEL PIN | 1 | |||
| 9 | 4303773 | RETAINER | 1 | |||
| 10 | K-3367 | OIL PUMP KIT | 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 | 1 | ||
| 11 | K-3367 | OIL PUMP KIT | 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 | 1 | ||
| 12 | 20509 | KEY | 1 | |||
| 13 | 14853 | SNAP RING | 2 | |||
| 14 | 4303774 | PUMP DRIVE GEAR | 4304880 | 1 | K-3367 | |
| 15 | K-3367 | OIL PUMP KIT | 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 | 1 | ||
| 16 | X-14-700 | STEEL BALL | 1 | 7/16" | ||
| 17 | 4303775 | SPRING | 1 | O-RING INCLUDED ON SUCTION TUBE | K-3367 | |
| 18 | 4305713 | SUCTION TUBE | 4304628 | 1 | ||
| 19 | 4304629 | PLUG | 1 | |||
| 21 | X-8-686 | CAPSCREW | 2 | 3/8"-16X3/4" | ||
| 22 | 4305715 | SPLITTER LUBE TUBE | A-7197 | 1 | K-3458,K-3671,K-3672,K-3673,K-3676,K-4051 | |
| 23 | 4306584 | CLUTCH HOUSING GASKET | 4304815,4305668 | 1 | ||
| 24 | S-3000 | CASE ASSEMBLY | 4305389,4305809,S - 2912 | 1 | S-3000 | |
| 25 | 14373 | MAGNET | 3 | |||
| 26 | X-8-447 | SCREW | 2 | |||
| 27 | 20225 | -O- RING | 1 | |||
| 999 | K-3367 | OIL PUMP KIT | 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 | 1 |
RANGE CYLINDER
Diagram of the Range Cylinder and its components.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | 14347 | GASKET | 16775 | 1 | K-3341,K-3458 | |
| 2 | 22823 | SHIFT YOKE | 1 | |||
| 3 | X-7-809 | BOLT | X7 810,X7 811 | 2 | 1/2"-20X1-3/4" | |
| 4 | A-6690 | RANGE CYLINDER ASSY | 4303595 | 1 | ||
| 5 | X-8L-607 | CAPSCREW | X 8 607 | 4 | 3/8"-16X2-1/4", 3/8"-16X2-1/4" | |
| 6 | 14765 | -O- RING | 1 | K-3341 | ||
| 7 | 430596 | YOKE BAR | 1 | |||
| 8 | 14341 | PISTON | 23353 | 1 | ||
| 9 | 14345 | -O- RING | 1 | K-3341,K-3501 | ||
| 10 | 14344 | -O- RING | 1 | K-3331,K-3341,K-3501 | ||
| 11 | X-1-1010 | NUT | 1 | 5/8"-18 | K-3341,K-3501 | |
| 12 | 22826 | GASKET | 1 | K-3341,K-3458 | ||
| 13 | 4303926 | COVER | 1 |
REVERSE IDLER
Diagrams illustrating the components of the Reverse Idler for both latest and older designs.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | X-7-1008 | CAPSCREW | 2 | 5/8"-18X1-1/4 | ||
| 2 | 14283 | WASHER | 2 | K-3209 | ||
| 3 | 4302982 | WASHER | 14282 | 4 | K-4056,K-4057 | |
| 4 | 14287 | BEARING | 4305020 | 2 | ||
| 5 | 16757 | REVERSE IDLER GEAR | 22409 | 2 | ||
| 6 | K-3209 | IDLER SHAFT REPL KIT | 16405,4302981 ,4305513 | 2 | ||
| 7 | 4303336 | RETAINING RING | 2 | K-3209 | ||
| 8 | 4303336 | RETAINING RING | 4 | K-3209 | ||
| 9 | 4305513 | IDLER SHAFT | 2 | K-3209 |
ROADRANGER VALVE- 13 SPD
Diagram of the Roadranger Valve (13-speed) and its components, including old and new designs.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | 5586100 | MEDALLION, LOGO | 1 | (LATEST DESIGN) FULLER LOGO ONLY | A-6909,A-6913 | |
| 1 | 5586113 | SHIFT DIAGRAM MEDALLION | 1 | RTLO - W/SHIFT PATTERN | S-2578 | |
| 2 | K-3193 | MASTER VALVE REPAIR KIT | 1 | FOR A-6913 VALVE | ||
| 3 | 20495 | LEVER | 1 | A-6909,A-6913 | ||
| 4 | 20112 | COVER | 1 | A-6909,A-6913 | ||
| 5 | X-8-213 | SCREW | X 8 202 | 2 | 8-32X3/8" | |
| 6 | X-9-802 | NUT | 1 | 1/2"-13 | ||
| 7 | 84001 | CONNECTOR ASSY | 82501 | 4 | 1/8"TUBE-1/16"NPTF | |
| 7 | 84003 | CONNECTOR ASSY | 82503 | 4 | 5/32"TUBE-1/16"NPTF | |
| 7 | 84005 | CONNECTOR ASSY | 4 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/16"NPTF | K-4056,S-2578 | |
| 10 | 85001 | ELBOW ASSY | 84501 | 3 | 5/32"TUBE-1/8"NPTF | |
| 10 | 85002 | ELBOW ASSY | 84502 | 3 | 1/8"TUBE-1/8"NPTF | |
| 10 | 85003 | ELBOW ASSY | 3 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF | K-3331,K-4056 | |
| 11 | 84101 | UNION ASSY | 1 | 1/8" TUBING | ||
| 11 | 84102 | UNION ASSY | 1 | 5/32" TUBING | ||
| 11 | 84103 | UNION ASSY | 1 | "PUSH-TO-CONNECT" 5/32"TUBING | ||
| 12 | 13571 | -O- RING CLAMP | 2 | |||
| 14 | 84002 | CONNECTOR ASSY | 82502 | 1 | 1/8"TUBE-1/8"NPTF | |
| 14 | 84004 | CONNECTOR ASSY | 82504 | 1 | 5/32"TUBE-1/8"NPTF | |
| 14 | 84006 | CONNECTOR ASSY | 1 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF | K-3501 | |
| 999 | A-6913 | ROADRANGER VALVE ASSY | A - 4900 | 1 | STANDARD-W/LOGO | |
| 999 | S-2578 | ROADRANGER VALVE ASSY | 1 | RTLO - W/SHIFT PATTERN | K-3501 |
ROADRANGER VALVE- 9 SPD
Diagram of the Roadranger Valve (9-speed) and its components.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | 20107 | MEDALLION, LOGO | 1 | (OLD DESIGN) FULLER LOGO ONLY | A-6909,A-6913 | |
| 1 | 5586100 | MEDALLION, LOGO | 1 | (LATEST DESIGN) FULLER LOGO ONLY | A-6909,A-6913 | |
| 1 | 5586104 | SHIFT DIAGRAM MEDALLION | 1 | RT | S-2540 | |
| 2 | K-1921 | MASTER VALVE REPAIR KIT | 1 | FOR A-6909 VALVE | ||
| 3 | 20495 | LEVER | 1 | A-6909,A-6913 | ||
| 4 | 20112 | COVER | 1 | A-6909,A-6913 | ||
| 5 | X-8-213 | SCREW | X 8 202 | 2 | 8-32X3/8" | |
| 6 | X-9-802 | NUT | 1 | 1/2"-13 | ||
| 7 | 84001 | CONNECTOR ASSY | 82501 | 2 | 1/8"TUBE-1/16"NPTF | |
| 7 | 84003 | CONNECTOR ASSY | 82503 | 2 | 5/32"TUBE-1/16"NPTF | |
| 7 | 84005 | CONNECTOR ASSY | 2 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/16"NPTF | K-4056,S-2578 | |
| 10 | 85001 | ELBOW ASSY | 84501 | 2 | 5/32"TUBE-1/8"NPTF | |
| 10 | 85002 | ELBOW ASSY | 84502 | 2 | 1/8"TUBE-1/8"NPTF | |
| 10 | 85003 | ELBOW ASSY | 2 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF | K-3331,K-4056 | |
| 11 | 84101 | UNION ASSY | 1 | 1/8" TUBING | ||
| 11 | 84102 | UNION ASSY | 1 | 5/32" TUBING | ||
| 11 | 84103 | UNION ASSY | 1 | "PUSH-TO-CONNECT" 5/32"TUBING | ||
| 12 | 80120 | SHEATHING (50 FT ROLL) | 1 | 5/32" - BLACK 50' | ||
| 13 | 13571 | -O- RING CLAMP | 1 | |||
| 999 | A-6909 | ROADRANGER VALVE ASSY | A-5010,A-5310 | 1 | STANDARD-W/LOGO | |
| 999 | S-2540 | ROADRANGER VALVE ASSY | A-5037 | 1 | RT - W/SHIFT DIAGRAM MEDALLION |
SHIFT BAR HOUSING
Diagram of the Shift Bar Housing and its components.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | S-2270 | SHIFT BAR HSG | 4302675 | 1 | HOUSING ONLY (X) | K-3458,S-2270,S-2910 |
| 2 | 4302676 | GASKET | 14918 | 1 | ||
| 3 | 4304602 | BREATHER | 23605 | 1 | 1/4" NPT | |
| 3 | X-12-404 | PIPE PLUG | 1 | 1/4" NPT | S-2910 | |
| 5 | 20332 | AIR VALVE SHAFT | 17177 | 1 | S-2910 | |
| 7 | X-12-603 | PIPE PLUG | X12 602 | 1 | 3/8" NPT | S-2910 |
| 8 | X-8L-609 | CAPSCREW | 1 | 3/8"-16X1-3/4" | ||
| 12 | 17179 | GASKET | 1 | S-2270,S-2910 | ||
| 13 | 4303655 | PLUG | 17178 | 1 | S-2270,S-2910 | |
| 14 | 22941 | NEUTRAL LIGHT SWITCH | 12639 | 1 | SWITCH NORMALLY CLOSED | |
| 15 | 20815 | LIFTING EYE | 17105 | 2 | S-2980 |
This section appears to be a continuation of the Shift Bar Housing, listing additional parts.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 16 | X-8L-602 | CAPSCREW | 2 | 3/8"-16X1-1/2" | S-2270,S-2910 | |
| 16 | X-8L-604 | CAPSCREW | 2 | 3/8"-16X1-1/4" OR USE 11 PCS OF X-8L-604 WITH 2 PCS OF X-8L-602 | S-2270,S-2910 | |
| 17 | 15899 | PIN | 1 | S-2270,S-2910 | ||
| 18 | 15900 | GASKET | 1 | S-2270,S-2910 | ||
| 19 | 22940 | REVERSE LIGHT SWITCH | 16830 | 1 | SWITCH NORMALLY OPEN | |
| 20 | 4303656 | PLUG | 15917 | 1 | S-2270,S-2910 | |
| 21 | 15918 | SPRING | 3 | K-3327,K-4056,S-2910 | ||
| 22 | X-14-800 | STEEL BALL | 3 | 1/2" | ||
| 23 | K-3104 | ACTUATOR PIN KIT | 4303287 | 1 | ||
| 26 | 16131 | SHIFT YOKE | 1 | REVERSE/LO | S-2910 | |
| 27 | X-14-1200 | STEEL BALL | 2 | 3/4" | ||
| 28 | 14658 | SHIFT BLOCK | 1 | 1ST/2ND | S-2910 | |
| 29 | 3220 | LOCKSCREW | 5 | S-2910 | ||
| 30 | 1634 | INTERLOCK PIN | 1 | K-3327,S-2910 | ||
| 31 | 19063 | SHIFT BLOCK | 18924 | 1 | 3RD/OD | S-2910 |
| 32 | 20120 | SHIFT BLOCK | 1 | 3RD/OD | S-2910 | |
| 33 | 18928 | YOKE BAR | 4302760 | 1 | 3RD/OD | S-2910 |
| 34 | 18922 | SHIFT YOKE | 1 | 1ST/2ND | S-2910 | |
| 35 | 18927 | YOKE BAR | 1 | 1ST/2ND | S-2910 | |
| 36 | 4302070 | SNAP RING | 1 | K-3104,S-2910 | ||
| 37 | 4303225 | ACTUATOR | 1 | S-2910 | ||
| 38 | 4305575 | SHIFT YOKE | 20450 | 3RD/OD | S-2910 | |
| 39 | 18926 | YOKE BAR | 1 | REVERSE/LO | S-2910 | |
| 40 | 10019 | PLUNGER | 1 | S-2910 | ||
| 41 | 6392 | SPRING | 1 | K-3327,S-2910 | ||
| 42 | 8968 | PLUG | 1 | S-2910 | ||
| 999 | S-2910 | SHIFT BAR HSG ASSY | 4302675 | 1 | COMPLETE (RTLO) | S-2910 |
SLAVE VALVE - A-5000
Diagram of the Slave Valve (A-5000) and its components.
| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | A-5000 | SLAVE VALVE ASSY | 20850 | 1 | FOR A-5000 VALVE | A-5000 |
| 2 | K-1935 | REPAIR KIT-SLAVE VALVE | 1 | A-5000 | ||
| 3 | 20855 | PLUG | 1 | A-5000 | ||
| 4 | 20854 | PISTON | 1 | A-5000 | ||
| 5 | 20849 | CAP | 15131 | 1 | A-5000 | |
| 7 | S-1516 | CAP ASSY | 20851,20853 | 1 | ||
| 8 | X-8C-413 | CAPSCREW | 3 | 1/4"-20X1-1/2" |
SPLITTER CYLINDER
Diagram of the Splitter Cylinder and its components.
GASKET| Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
| 1 | A-7012 | SPLITTER YOKE ASSY | A-6304,A- 6892 | 1 | K-3341,K-3458,K-3501 | |
| 2 | 4303583 | 1 | K-3341,K-3501 | |||
| 3 | 4303582 | SPLITTER CYLINDER | 1 | K-3331,K-3341,K-3501 | ||
| 4 | 21208 | -O- RING | 1 | K-3341,K-3501 | ||
| 5 | 4301964 | PISTON | 1 | K-3331,K-3341,K-3501 | ||
| 6 | 13653 | -O- RING | 1 | K-3341,K-3501 | ||
| 7 | X-1-805 | NUT | 1 | |||
| 8 | 21209 | -O- RING | 1 | K-3331,K-3341,K-3501 | ||
| 12 | 5568534 | -O- RING | 1 | K-3331,K-3341,K-3501 | ||
| 13 | 13653 | -O- RING | 1 | K-3331,K-3341,K-3501 | ||
| 14 | X2014210 | BREATHER | 7935 | 1 | ||
| 15 | K-3331 | SPLITTER VLV REPL KIT | 4300927,4304031 ,4304032,A - 6862 | 1 | ||
| 18 | X-8L-540 | CAPSCREW | 4 | 5/16"-18X1-7/8" | ||
| 999 | K-3331 | SPLITTER VLV REPL KIT | 4300927,4304031 ,4304032,A - 6862 | 1 |
File Info : application/pdf, 36 Pages, 742.28KB
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