Eaton

Illustrated Parts List

FS-4205B

November 2012

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature

For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

Identifying Kits and Assemblies

Illustrations

Parts Listing

Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories:

Kits/Assy's Where Used

CASE

Diagram of the CASE assembly with numbered parts.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 A-5205 CLUTCH HSG ASSY 21646 1 #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE
1 A-5629 CLUTCH HSG ASSY 23721,229219 1 #3 PUSH-IRON
1 A-5634 CLUTCH HSG ASSY 23726,3316236,3316237,A - 5632,A - 5771 1 #2 ALUMINUM, ABOVE CENTER LINE PULL TYPE
1 A-5751 CLUTCH HSG ASSY 4300418 1 #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE
1 A-7513 CLUTCH HSG ASSY 3316239 1 #2 ALUMINUM, PUSH TYPE (FORK)
2 S-1874 CASE ASSY 4300878 1
2 S-1923 CASE ASSY 4300816,4301032 ,4301099 1
2 S-1924 NO LONGER AVAILABLE 4301033 1
3 201398 PTO COVER 2
4 201400 GASKET 2 K-2143
5 239613 CAPSCREW 12 3/8"-16X5/8"
6 X-12-1210 PIPE PLUG X12 1206 1
7 X-12-1207 PIPE PLUG X12 1202 X12 1206 1 3/4" MAGNETIC
10 239783 PLUG 1 K-2144,K-7000,K-7013
11 240040 SNAP RING 1 K-2144
12 23380 COVER 206466 1 A-5205,A-5629,A-5634,A-5751,A-7513
13 1C408 CAPSCREW 2 1/4"-20
14 X-3-400 LOCKWASHER 4E04 2 1/4"
15 X-8-903 CAPSCREW 1C936 4 9/16"-12X2-1/4"
16 4E09 LOCKWASHER 4 9/16" A-5629,A-5634,A-5751
17 12815 BUSHING 4
17 8677 BUSHING 2 USE W/A-5205 CLUTCH HSG ASSY A-5205
18 4300121 OIL SEAL 3315623 1 SHAFT 1.873, WIDTH .375, OD 2.68
18 4300204 OIL SEAL 235394 1 SHAFT 1.873, WIDTH .375
18 4300798 OIL SEAL 235393 1 SHAFT 1.625, WIDTH .375 K-7000,K-7013
19 23147 FRONT BRG COVER-PULL 3315538 1 USE 4300121 OIL SEAL
19 237743 FRONT BRG COVER-PUSH 1 USE 4300798 OIL SEAL
19 238870 FRONT BRG COVER-PUSH 1 USE 4300798 OIL SEAL
19 239821 FRONT BRG COVER-PUSH 1 USE 4300798 OIL SEAL
19 4300354 FRONT BRG COVER-PUSH 1 USE 4300204 OR 4300798 OIL SEAL
19 4300355 FRONT BRG COVER-PUSH 1 USE 4300204 OIL SEAL
19 4300882 FRONT BRG COVER-PUSH 237335 1 USE 4300798 OIL SEAL
20 240321 GASKET 1 K-2143
21 239614 SCREW 4 5/16-18X.81
22 4300261 C/S REAR BRG COVER 1
23 240017 SHIM .004 1 QUANTITY AS REQUIRED K-2116
23 240018 SHIM .007 1 QUANTITY AS REQUIRED K-2116
23 240019 SHIM .010 1 QUANTITY AS REQUIRED K-2116
23 240020 SHIM .020 1 QUANTITY AS REQUIRED K-2116
23 4300980 SHIM .040 1 K-2116
24 X-8-688 CAPSCREW 4 3/8"-16X1"
26 K-3919 BEARING KIT 654166, 654137 1
27 21555 SPEEDO ROTOR 1
27 3314356 SPEEDO DRIVE GEAR 1 5 TEETH
27 3314448 SPEEDO DRIVE GEAR 1 6 TEETH
27 86301 SPEEDO DRIVE GEAR 1 5 TEETH
28 239433 STUD 4 1/2"-20X2-5/16" S-1874,S-1924
29 240329 SHIM .004 1 QUANTITY AS REQUIRED K-2116
29 240330 SHIM .007 1 QUANTITY AS REQUIRED K-2116
29 240331 SHIM .010 1 QUANTITY AS REQUIRED K-2116
29 240332 SHIM .020 1 QUANTITY AS REQUIRED K-2116
29 4300981 SHIM .040 1 K-2116
30 208385 OIL SEAL 1
30 4300203 OIL SEAL 229985 237983 1 SHAFT 2.503, WIDTH .5 K-7000,K-7013
31 4300846 REAR BRG COVER 241101 1 USE 4300203 OIL SEAL
31 4300849 NO LONGER AVAILABLE 241615 1 USE 4300203 OIL SEAL
31 4300877 REAR BRG COVER 241099 1 USE 4300203 OIL SEAL
31 4300970 REAR BRG COVER 3315498 1 USE 208385 OIL SEAL
31 4300972 REAR BRG COVER 241102 1 USE 4300203 OIL SEAL
31 4301053 REAR BRG COVER 241100 1 USE 4300203 OIL SEAL
31 K-7038 REAR BRG COVER KIT 4302614 1 USE 4300203 OIL SEAL NOTE: PUSH-IN TYPE SPEEDO SENSOR
31 K-7039 REAR BRG COVER KIT 4302615 1 USE 4300203 OIL SEAL NOTE: PUSH-IN TYPE SPEEDO SENSOR
31 S-7030 REAR BRG COVER ASSY 4300845,4302037 1 USE 4300203 OIL SEAL NOTE: SENSOR SEAL REQUIRED
31 S-7031 REAR BRG COVER ASSY 4301677,4302039 1 USE 4300203 OIL SEAL NOTE: SENSOR SEAL REQUIRED
32 86D8 NUT 86D08 4 1/2"-20
33 239436 WASHER 4 1/2"
34 21937 NUT 216053,235656 ,238026 1 1-1/4"-18
35 4301954 SENSOR SEAL 1 S-7030,S-7031
36 86016 SLEEVE 1
37 14373 MAGNET 1 S-1923,S-1924
39 4300301 FITTING-45 DEGREE 11H15 2
39 4872 FITTING-90 DEGREE 12H15 2

COUNTERSHAFT ASSY

Diagram of the COUNTERSHAFT ASSY with numbered parts.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 K-4156 BEARING KIT (C/S FRONT) 672070, 675246 1 K-2144
3 240767 SNAP RING 1 K-2144
4 241013 DRIVE GEAR-CNTRSHFT 1
5 4301535 4TH GEAR-CNTRSHFT 1
6 4301536 3RD GEAR-CNTRSHFT 1
7 241017 2ND GEAR-CNTRSHFT 1
8 230292 KEY 2 K-2144
9 4301537 COUNTERSHAFT 1
10 K-4157 BEARING KIT (C/S REAR) 666554, 730362 1

INPUT SHAFT

Diagram of the INPUT SHAFT with numbered parts.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 4301625 IN/SHAFT-1.75" PUSH/PULL 1 USE 23147 FRONT BRG COVER
1 4301626 INPUT SHAFT-1.50" PUSH 1 USE 4300882 FRONT BRG COVER
1 4301628 INPUT SHAFT-1.50" PUSH 1 USE 4300882 FRONT BRG COVER
1 4301629 INPUT SHAFT-1.50" PUSH 1 USE 239821 OR 4300882 FRONT BRG COVER
1 4301631 INPUT SHAFT-1.50" PUSH 1 USE 22129 OR 238870 FRONT BRG COVER
1 4301632 IN/SHAFT-1.50" PUSH/PULL 1 USE 23147 FRONT BRG COVER
1 4301633 INPUT SHAFT-1.50" PUSH 1 USE 4300355 FRONT BRG COVER
1 4301634 INPUT SHAFT-1.375" PUSH 1 USE 237743 FRONT BRG COVER
1 4301826 IN/SHAFT-1.75" PUSH/PULL 1 USE 23147 FRONT BRG COVER
2 K-4153 BEARING KIT (INPUT SHAFT) 235417, 235418 1 1.75" INPUT
2 K-4154 BEARING KIT (INPUT SHAFT) 1314774, 1314773 1 1.118",1.375" & 1.50" INPUT K-7000,K-7013
4 235414 BEARING 14 K-7000,K-7013
5 235415 WASHER 1 K-2144
6 235416 SNAP RING 1 K-2144

KITS & ASSEMBLIES

Item Description Replaced Part Qty. Notes Kits/Assys Where Needed
K-2116 SHIM KIT 1
K-2143 GASKET KIT 1
K-2144 SMALL PARTS KIT 1
K-3421 SYNCHRONIZER KIT K - 7004 1
K-3479 SYNCHRONIZER KIT K - 7005 1
K-3919 BEARING KIT 654166, 654137 1
K-7000 BASIC REBUILD KIT 1 1.50 INPUT - 2.00 OUTPUT
K-7013 BASIC REBUILD KIT 1 1.75 INPUT SHAFT
K-7038 REAR BRG COVER KIT 4302614 1
K-7039 REAR BRG COVER KIT 4302615 1
K-7061 SHIFT LEVER HSG KIT 241075,4302711,A - 6439 1 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT 3-1/8"
K-7062 SHIFT LEVER HSG KIT 233080,4302711,A - 6440 1 ALUMINUM HOUSING HIGH - LEVER HEIGHT 3-1/2"
S-1578 SHIFT LEVER ASSY 3-1/2" 1 COMPLETE ASSY - ALUMIN HOUSING HIGH - LEVER HEIGHT 3-1/2" 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" 3/8" X 24 THREAD
S-1827 SHIFT LEVER ASSY 3-1/8" S-7079 1 COMPLETE ASSY - ALUMINUM HOUSING MEDIUM - LEVER HEIGHT 3-1/8" 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" 3/8" X 24 THREAD
S-1874 CASE ASSY 4300878 1
S-1923 CASE ASSY 4300816,4301032 ,4301099 1
S-1924 NO LONGER AVAILABLE 4301033 1
S-7030 REAR BRG COVER ASSY 4300845,4302037 1
S-7031 REAR BRG COVER ASSY 4301677,4302039 1
S-7045 SHIFT LEVER ASSY 2-7/8" 1 COMPLETE ASSY - ALUMIN HOUSING LOW - LEVER HEIGHT 2-7/8" 33" STRAIGHT LEVER - "BEND TO SUIT" 3/8" X 24 THREAD
S-7077 SHIFT BAR HOUSING ASSY 239834,4302944 1 COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT
S-7085 SHIFT BAR HSG ASSY 4300336,4302956 1 COMPLETE - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR

LEVER ASSY

Diagram of the LEVER ASSY with numbered parts.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 K-7062 SHIFT LEVER HSG KIT 233080,4302711, A- 6440 1 ALUMINUM HOUSING HIGH - LEVER HEIGHT 3-1/2"
2 201054 PIN 2 FOR HSGS WITHOUT PIN SLEEVES
2 23180 PIN 2 FOR HSGS WITH PIN SLEEVES K-7061,K-7062,K-7065,S-1578,S-1827,S-7045
3 4300690 SPRING 229337 1 S-1578,S-1827,S-7045
4 23181 WASHER 1 S-1578,S-1827,S-7045
5 21722 SHIFT LEVER 27-1/2" 1 USE WITH K-7062 STRAIGHT LEVER - "BEND TO SUIT" S-1578
5 228648 GEAR SHIFT LEVER 1 USE WITH 233080 STRAIGHT LEVER - "BEND TO SUIT"
5 241076 SHIFT LEVER 27-1/2" 1 USE WITH K-7061 STRAIGHT LEVER - "BEND TO SUIT" S-1827
5 4302823 SHIFT LEVER 33" 1 USE WITH A-6448 STRAIGHT LEVER - "BEND TO SUIT" S-7045
6 202484 DUST COVER 1
7 4301958 GASKET 1 K-2143,K-7061,K-7062,K-7065,S-1578,S-1827,S-7045
8 X-8C-604 CAPSCREW 4 3/8"-16X1-1/4" S-1578,S-1827,S-7045
9 201401 SHIFT KNOB 1 3/8"X24 THREAD
10 K-7061 SHIFT LEVER HSG KIT 241075,4302711,A - 6439 1 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT 3-1/8"
11 K-7065 SHIFT LEVER HSG KIT 4302704,4302711,A - 6448 1 ALUMINUM HOUSING LOW - LEVER HEIGHT 2-7/8" S-1578,S-7045

MAINSHAFT ASSY

Diagram of the MAINSHAFT ASSY with numbered parts.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 K-3704 BEARING & RACE KIT 235382,235383 1 K-3479
3 3001435 SYNCHRONIZER CUP 4301565 2 K-3479
4 A-6609 SYNCHRONIZER ASSY 4/5 A-6144 1 K-3479
5 4303689 CLUTCH HUB 4/5 4301534 1
6 4303796 4TH GEAR-MAINSHAFT 4301527 1
7 239651 BEARING 1 K-7000,K-7013
8 224069 SNAP RING 1
9 23127 WASHER 1 K-2144
10 10J06 STEEL BALL 2 3/16" K-2144
11 4301528 3RD GEAR-MAINSHAFT 1
13 4301467 SYNCHRONIZER CUP 2 K-3421
14 A-6608 SYNCHRONIZER ASSY 2/3 A-6137 1 K-3421
15 240037 SNAP RING 1 K-2144
16 4301533 CLUTCH HUB 2/3 1
17 4301529 2ND GEAR-MAINSHAFT 1
18 239653 BEARING 2 K-7000,K-7013
19 235379 RETAINER 1 K-2144
20 235378 SPLIT WASHER 2 K-2144
21 4301530 1ST GEAR-MAINSHAFT 1
22 4301566 SLIDING CLUTCH 1
23 4301532 MAINSHAFT 1
24 4301531 REVERSE GEAR-MAINSHAFT 1
25 240026 WASHER 1 K-2144
26 K-3919 BEARING KIT 654166, 654137 1

MISCELLANEOUS

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE
71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION SIZE)
71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE)
71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE)
71231 GASKET SEALANT 1 8 MILLILITER SIZE K-2116
71232 THREAD ADHESIVE 1 10 MILLILITER SIZE K-7000,K-7013

REMOTE CONTROL

Diagram of the REMOTE CONTROL with numbered parts.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 3316284 NO LONGER AVAILABLE 3316285 1
2 12F100 PLUG 1" 1
3 3312252 BUSHING 3
4 X-8C-604 CAPSCREW 4 3/8"-16X1-1/4"
5 3315948 BREATHER 1 USE WITH 3316284 HOUSING ASSY
5 4300217 BREATHER 1
6 3316290 SHIFT FINGER 1
7 3315272 SCREW 2
8 3312745 WASHER 1
9 3315837 SPRING 1
10 3312225 OIL SEAL 1 K-2143,K-7061,K-7062,K-7065,S-1578,S-1827,S-7045
11 4301958 GASKET 1
12 3314302 BOOT 1
13 3316288 NO LONGER AVAILABLE 1 LEVER HEIGHT 5-1/8"
13 A-5312 SHAFT & LEVER ASSY 1 LEVER HEIGHT 85MM (3.35")
999 A-5497 NO LONGER AVAILABLE 1 LEVER HEIGHT 5-1/8"

REVERSE IDLER GEAR ASSY

Diagram of the REVERSE IDLER GEAR ASSY with numbered parts.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
20 240023 WASHER 2 K-2144
21 240024 SPACER 1 K-2144
22 4301592 IDLER GEAR 239799 1
23 240022 IDLER SHAFT 1
24 201929 SHAFT LOCK 1
25 X-8C-600 CAPSCREW 239611 1 3/8"-16X1"
26 235376 BEARING 52 K-7000,K-7013

SHIFT BAR HOUSING

Diagram of the SHIFT BAR HOUSING with numbered parts.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 A-6534 SHIFT BAR HSG ASSY 239834,4302944 1 HOUSING ONLY REVERSE SWITCH POISTION - RIGHT FRONT K-2143,S-7077,S-7085
1 A-6538 SHIFT BAR HSG ASSY 4300336,4302956 1 HOUSING ONLY - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR
2 240038 GASKET 1 K-2143
3 10J14 STEEL BALL 3 7/16" - REVERSE SWITCH
3 10J14 STEEL BALL 13 7/16" - W/NEUTRAL SWITCH PROVISION
4 4303939 SPRING 201045 3
5 235621 PLUG 1" 1
6 235622 GASKET 1 K-2143
7 240496 SPACER 1
8 233794 SPRING 1
9 23576 PLUNGER 1
10 235052 CA PLUG 1 9/16-18
10 4303656 PLUG 15917 1 9/16-18, THREADED
11 X-8C-600 CAPSCREW 239611 1 3/8"-16X1"
12 4301719 BALL RETAINER-REVERSE 1 K-2143,S-7077,S-7085
13 238370 LIFTING EYE 2 S-7085
14 15900 GASKET 1 S-7085
15 4303655 PLUG 17178 1
16 17179 GASKET 1
17 4301718 BALL RETAINER-NEUTRAL 1
20 233043 CAPSCREW 4 3/8"-16X1" - USE W/4301277 RETAINER
21 4301277 SHIFT BAR RETAINER 2 A-6145,A-6146,K-2144
22 4301541 YOKE BAR 1ST/REV 1 USE W/239834, 4302944 OR A-6534 HOUSING
22 4302656 YOKE BAR 1ST/REV 1 USE W/4300336, 4302956 OR A-6538 HOUSING
23 4301540 YOKE BAR 2ND/3RD 1
24 4301539 YOKE BAR 4TH/5TH 1
25 201044 PIN 2 W/NEUTRAL SWITCH PROVISION
25 201044 PIN 1 REVERSE SWITCH
26 4300402 SHIFT BLOCK 1ST/REV 1
27 14J1818 PIN 2
28 A-6146 YOKE ASSY 2ND/3RD 4301595 1
29 A-6145 YOKE ASSY 4TH/5TH 4301593 1
30 4300401 SHIFT YOKE 1ST/REV 1
31 227675 INSERT - YOKE PAD 4
32 1JM6028 PIN 2
33 1JM3528 PIN 2
999 S-7077 SHIFT BAR HOUSING ASSY 239834,4302944 1 COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT
999 S-7085 SHIFT BAR HSG ASSY 4300336,4302956 1 COMPLETE - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR

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