Eaton Roadranger RTOFC-16909A Transmission Illustrated Parts List
Document Version: July 2011
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. For the latest information available, please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature
For information regarding Model Designation and Nomenclature, visit www.roadranger.com.
Kits and Assemblies (K/A's)
- Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem.
- Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies
- A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
- K- Part numbers beginning with the letter 'K' are kits that are not assembled
- S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
- Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
- Illustrations show parts in assembly groups.
- Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
- Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories:
- Item Number - corresponding with numbers on illustrations for part identification.
- Current Part - identifies part as it is available for service.
- Description - specifies part name or description.
- Replaced Part - quantity required for assembly.
- Quantity - defines unique characteristics or requirements.
- Notes - indicates Kits or Assemblies that contain a particular part.
- Kits/Assy's Where Used
Auxiliary Drive Gear
Diagram Description: An exploded view of the auxiliary drive gear assembly showing components labeled with numbers 1 through 8.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | 4303673 | SPACER | 4302046 | 1 | ||
2 | 5566508-BOX | BEARING | 5566503,5566508 | 1 | K-3597,K-3598 | |
3 | 4300894 | RETAINER | 1 | |||
4 | X-8-645 | CAPSCREW | X 8 612 | 6 | 3/8"-16X1" | |
5 | 4300911 | SPACER | 1 | K-2808 | ||
6 | REPL KIT-DRIVE GEAR | 4300932,4300938 | 1 | K-2808 | ||
7 | 4303185 | WASHER | 4300901 | 1 | K-2808,K-3327,K-3597,K-3598 | |
8 | 4301254 | SNAP RING | 1 |
Case (Aux)
Diagram Description: An exploded view of the auxiliary case assembly, showing components like speedometer sensors, O-rings, seals, and covers, labeled with numbers 1 through 26.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | S-2501 | SPEEDO ROTOR ASSY | 4302242 | 1 | MAGNETIC | K-2918,S-2501,S-2503,S-2809,S-2980 |
2 | 5568511 | -O- RING | 1 | "FOR MAGNETIC COVER" | K-3597,K-3598 | |
3 | K-2918 | OIL SEAL KIT | 4302322 4302323 | 1 | ||
4 | X-8-0801M | CAPSCREW | 2 | M8 X 1.25 X 12MM | ||
5 | S-2809 | REAR BEARING COVER ASSY | 4302332,4303872 ,4304652,4305830 | 1 | PUSH-IN/THREAD-IN MAGNETIC PICK-UP | K-2262,K-2918,K-3458,S-2502,S-2809,S- |
6 | 1009551 | GASKET - RED EDGE MOLDED | 1 | RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS .043 - | ||
6 | 4302247 | GASKET - PURPLE EDGE MOLDED | 1 | .051 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS -.013 -.018 - NOT INTERCHANGABLE WITH ANY OTHER GASKET | K-2262,K-2918,K-3458 2859 | |
7 | X-8L-611 | CAPSCREW | 4 | 3/8"-16X3-1/4" | ||
7 | X-8L-614 | CAPSCREW | 2 | 3/8"-16X2" | ||
7 | X-8L-614 | CAPSCREW | 6 | 3/8"-16X2" USE W/4302332 RBC | ||
8 | X-8L-602 | CAPSCREW | 17 | 3/8"-16X1-1/2" | ||
8 | X-8L-614 | CAPSCREW | 2 | 3/8"-16X2" | ||
9 | 4302320 | COVER | 21346 | 2 | ||
10 | 4305978 | GASKET | 4302246 | 2 | ||
11 | K-2805 | SHIM KIT | 21452 K - 2106 | 1 | K-3458,S-2980 | |
12 | 14335 | GASKET | 1 | K-3458,S-2980 | ||
13 | 4303641 | REAR HOUSING | 1 | K-3597,K-3598,S-2980 | ||
15 | 20815 | LIFTING EYE | 17105 | 2 | K-3458,S-2980 | |
16 | X-8L-604 | CAPSCREW | 8 | 3/8"-16X1-1/4" | ||
19 | 86104 | SPEEDO DRIVE GEAR | 1 | |||
20 | S-2503 | SPEEDO SPACER ASSY | 4302590 | 1 | MECHANICAL | |
21 | K-2262 | OIL SEAL W/SLINGER | 19109,20807,20808 | 1 | "FOR MECHANICAL COVER" | |
22 | X-8L-616 | CAPSCREW | X 8 616 | 6 | 3/8"-16X2-3/4" | |
23 | K-3454 | SPEED SENSOR KIT | A-6398,A - 6724 | 1 | SINGLE PICK-UP (2 PIN) | |
23 | K-3455 | SPEED SENSOR KIT, DUAL | A-7046,A- 7518 | 1 | DUAL PICK-UP (4 PIN) | S-2502,S-2859 |
24 | 7992 | BUSHING | 1 | |||
25 | 14142 | -O- RING | 1 | |||
26 | S-2502 | REAR BRG COVER ASSY | 4303604,4305827 | 1 | MECHANICAL - 4:00 OPENING | |
26 | S-2859 | REAR BRG COVER ASSY | 4302732,4305826 | 1 | MECHANICAL - 6:00 OPENING |
Case (Front) Forced Lube
Diagram Description: An exploded view of the front case assembly for forced lubrication, showing components like plugs, tubes, gaskets, PTO covers, and screws, labeled with numbers 1 through 45.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | S-3000 | CASE ASSEMBLY | 4305389,4305809,S - 2912 | 1 | 1-1/16" MAGNETIC, O-RING INCLUDED | K-3458 |
2 | 4304023 | PLUG | 4303747 | 1 | CAN BE USED W/4305389 OR 4305105 CASE | |
3 | A-7194 | LUBE TUBE ASSY | 4304921,A - 7141 | 1 | CAN ONLY BE USED W/4305389 CASE | |
3 | A-7471 | EXTENDED LUBE TUBE ASSY | 4305393 | 1 | ||
4 | 4305310 | GASKET | 4302810 | 1 | ||
5 | 4302809 | PTO COVER | 16596,4300571 | 1 | ||
6 | X-8-725 | CAPSCREW | X 8 724 | 8 | 7/16"-14X7/8" | K-3458,K-3671,K-3672,K-3673,K-3676 |
7 | 4306584 | CLUTCH HOUSING GASKET | 4304815,4305668 | 1 | ||
8 | K-3671 | FORCED LUBE CL HSG KIT | A - 7148 | 1 | #1 PULL IRON | |
8 | K-3672 | FORCED LUBE CL HSG KIT | A-7149,A-7150 | 1 | #1 PULL IRON - NODAL MOUNT - UPPER/LOWER | |
8 | K-3673 | FORCED LUBE CL HSG KIT | A - 7146 | 1 | #1 PULL ALUMINUM - NODAL MOUNT | |
8 | K-3676 | FORCED LUBE CL HSG KIT | A-7145 | 1 | #1 PULL ALUMINUM | |
9 | 239614 | SCREW | X-8L-509 | 4 | 5/16-18X.81 QUANTITY DEPENDENT ON DESIGN | |
10 | 4305230 | HAND HOLE COVER | 11453 | 1 | #1 PULL | |
10 | 4305231 | HAND HOLE COVER | 1565 | 1 | #1 PUSH | |
11 | 4306583 | STUD | 5966 | 6 | ||
12 | X-10-1005 | WASHER | X 3 1000,X10 1000 ,X10 1004 | 6 | 1.23 X 6.60 | |
13 | X-1-1012 | HEX NUT | X-1-1005 | 6 | .625-18 | |
14 | 20550 | FRONT BEARING COVER | 1 | 2" PULL | K-2468,K-4125 | |
15 | X-8L-604 | CAPSCREW | 6 | 3/8"-16X1-1/4" | ||
16 | 20549 | FRONT BEARING COVER | 1 | 2" PUSH | ||
17 | 14311 | GASKET | 4 | K-3458 | ||
18 | 12815 | BUSHING | 4 | K-2468 | ||
20 | X-8C-830 | HEX HEAD SCREW/WASHER ASSY | X-8C-826 | 4 | .500-13 X 1.490, USE 2 PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING | K-2262,K-2918,K-3458 |
20 | X-8C-831 | HEX HEAD SCREW/WASHER ASSY | X-8C-822 | 2 | .500-13 X 3.460, FOR IRON HOUSING | |
22 | X-8-686 | CAPSCREW | 6 | 3/8"-16X3/4" | ||
23 | 14575 | PTO COVER | 4302254 | 1 | ||
24 | 4305309 | GASKET | 1684 | 1 | K-3458 | |
27 | 14373 | MAGNET | 3 | S-3000 | ||
28 | 18128 | PIN | 2 | |||
29 | X-1-1012 | HEX NUT | 2 | .625-18 | ||
30 | X-10-1005 | WASHER | 2 | 1.23 X 6.60 | ||
31 | 14554 | STUD | X 3 1000,X10 1000 ,X10 1004 | 2 | 5/8" X 2-3/16" | |
36 | 23104 | PLUG | 1712 | 2 | ||
37 | X-8-1005 | CAPSCREW | 2 | 5/8"-11X1-1/4" | ||
38 | 20814 | SPACER | 2 | |||
39 | X-12-802 | PIPE PLUG | X12 800 | 1 | 1/2" | |
40 | 4302680 | BUSHING | 1 | |||
41 | 13835 | -O- RING | 2 | |||
42 | 13653 | -O- RING | 2 | |||
43 | 5568544 | -O- RING | 1 | |||
44 | 4304023 | PLUG | 4303747 | 1 | 1-1/16" MAGNETIC, O-RING INCLUDED | K-3341 |
45 | 13834 | -O- RING | 1 | K-3341 |
Countershaft & Brgs (Aux)
Diagram Description: An exploded view of the countershaft and bearings assembly, showing components labeled 1 through 3.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | 4302074-BOX | BEARING | 21343,4302074 | 4 | K-3597,K-3598 | |
2 | A-6756 | WELDED COUNTERSHAFT ASSY | A - 5942 | 2 | C/S 4303648 - D/G 4300935 S/G 4300936 | |
3 | 21342 | SPACER | 2 |
Countershaft Assy
Diagram Description: An exploded view of the countershaft assembly, showing components like snap rings, bearings, keys, gears, and a PTO gear, labeled with numbers 1 through 15.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | 4302082 | SNAP RING | 2 | K-3327,K-3597,K-3598 | ||
2 | 4302712 | BEARING | 2 | K-3597,K-3598 | ||
3 | 4304073 | CNTRSHFT-W/REV & LO | 2 | |||
4 | X-6-E | KEY | 2 | |||
5 | 62511 | ROLL PIN | 2 | |||
6 | 4304840 | KEY | 19673 | 2 | ||
7 | 21025 | 1ST GEAR-CNTRSHFT | 19629,4300241 | 2 | ||
8 | 21264 | 2ND GEAR-CNTRSHFT | 19623 | 2 | ||
9 | 4303666 | OD GEAR - CNTRSHFT | 4304508,4304315 | 2 | ||
10 | 15953 | PTO GEAR - LOWER | 1 | |||
10 | 20840 | PTO GEAR - UPPER | 15952 | 1 | ||
11 | 4304060 | DRIVE GEAR-CNTRSHFT | 2 | |||
12 | 19198 | SNAP RING | 2 | K-3327 | ||
13 | 4304599 | BEARING | 2 | K-3597,K-3598 | ||
14 | 4304605 | RETAINER | 4302677 4304598 | 2 | ||
15 | X-7-1005 | CAPSCREW | 2 | 5/8"-18X1-3/4" |
Filter Regulator
Diagram Description: An illustration of the filter regulator assembly, showing components like the regulator body, O-rings, and a capscrew, labeled with numbers 1 through 4.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | A-4740 | FILTER/REGULATOR | 19600 | 1 | FOR FILTER REGULATOR | A-5000,K-1935,K-3341 |
2 | K-1698 | -O- RING/ELEMENT KIT | 1 | |||
3 | X-8C-412 | CAPSCREW | X 8S 412 | 2 | 1/4"-20X2-1/4" | |
4 | 15114 | -O- RING | 2 |
Hoses & Conn. - 13 SPD
Diagram Description: A schematic diagram illustrating the hoses and connectors for the 13-speed transmission, showing the range cylinder and splitter cylinder, with components labeled 1 through 22.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | A-5000 | SLAVE VALVE ASSY | 20850 | 1 | K-3458 | |
2 | 19481 | GASKET | 1 | K-1969 | ||
3 | 19462 | -O- RING | 14033 | 1 | ||
4 | K-1969 | SLEEVE KIT | 14362,19460,21446 | 1 | FOR SLAVE VALVES | |
5 | 21268 | SPRING | 19572 | 1 | ||
6 | 20490 | PIN | 19459 | 1 | ||
7 | 12845 | ELBOW | 2 | 1/8" | ||
8 | X-8C-411 | CAPSCREW | 4 | 1/4"-20X1-3/4" | ||
9 | 55528 | HOSE ASSY | 2 | 36" | ||
10 | 55509 | HOSE ASSY | 1 | 34" | ||
11 | A-4740 | FILTER/REGULATOR | 19600 | 1 | ||
12 | X-12-208 | PIPE PLUG | 2 | 1/8" NPT | ||
13 | X-8L-604 | CAPSCREW | 1 | 3/8"-16X1-1/4" | ||
14 | 21427 | HOSE CLAMP | 1 | |||
15 | 21425 | STRAP | 1 | |||
16 | 21426 | BRACKET | 1 | |||
17 | 21428 | HOSE CLAMP | 1 | |||
18 | X-8L-604 | CAPSCREW | 3 | 3/8"-16X1-1/4" | ||
19 | 84006 | CONNECTOR ASSY | 1 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF | K-3501 | |
20 | 55527 | HOSE ASSY | 1 | 15" | ||
21 | 21086 | BRANCH TEE | 1 | 1/8" | ||
22 | 85003 | ELBOW ASSY | 1 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF | K-3331,K-3597 |
Hoses & Conn. - 9 SPD
Diagram Description: A schematic diagram illustrating the hoses and connectors for the 9-speed transmission, showing the range cylinder and splitter cylinder, with components labeled 1 through 21.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | A-5000 | SLAVE VALVE ASSY | 20850 | 1 | K-3458 | |
2 | 19481 | GASKET | 1 | K-1969 | ||
3 | 19462 | -O- RING | 14033 | 1 | ||
4 | K-1969 | SLEEVE KIT | 14362,19460,21446 | 1 | FOR SLAVE VALVES | |
5 | 21268 | SPRING | 19572 | 1 | ||
6 | 20490 | PIN | 19459 | 1 | ||
7 | 12845 | ELBOW | 2 | 1/8" | ||
8 | X-8C-411 | CAPSCREW | 4 | 1/4"-20X1-3/4" | ||
9 | 55528 | HOSE ASSY | 2 | 36" | ||
10 | 55509 | HOSE ASSY | 1 | 34" | ||
11 | A-4740 | FILTER/REGULATOR | 19600 | 1 | ||
12 | X-12-208 | PIPE PLUG | 2 | 1/8" NPT | ||
13 | X-8L-604 | CAPSCREW | 1 | 3/8"-16X1-1/4" | ||
14 | 21427 | HOSE CLAMP | 1 | |||
15 | 21425 | STRAP | 1 | |||
16 | 21426 | BRACKET | 1 | |||
17 | 21428 | HOSE CLAMP | 1 | |||
18 | X-8L-604 | CAPSCREW | 1 | 3/8"-16X1-1/4" | ||
19 | 85003 | ELBOW ASSY | 2 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF | K-3331,K-3597 | |
20 | 55527 | HOSE ASSY | 1 | 15" | ||
21 | 21086 | BRANCH TEE | 1 | 1/8" |
Input Shaft & Drive Gear
Diagram Description: An exploded view of the input shaft and drive gear assembly, showing components like seals, snap rings, bearings, and gears, labeled with numbers 1 through 9.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | 23559 | SHIPPING SEAL | 1 | NOT SOLD FOR SERVICE | K-2468,K-3327,K-3597,K-3598,K-4125 | |
2 | 16980 | SNAP RING | 1 | K-2468,K-3597,K-3598,K-4125 | ||
3 | 81504 | BEARING | 1 | |||
4 | 16463 | SPACER | 1 | |||
5 | 14750 | SNAP RING | 1 | K-2468,K-3327,K-3597,K-3598,K-4125 | ||
6 | 4304510 | MAIN DRIVE GEAR | 4303695,4304314 | 1 | ||
8 | S-1659 | INPUT SHAFT | 20535 23566,4302661 | 1 | 2" PULL USE W/FBC 20550 | K-2468,K-3597,K-4125 |
8 | S-1660 | INPUT SHAFT | 20536,23567 | 1 | 2" PUSH - USE W/FBC 20549 | |
9 | 16566 | BUSHING | 1 | K-3598,S-1659,S-1660 |
Isolators
Diagram Description: An illustration of isolator assemblies, showing components like E-rings, pins, bushings, levers, and screws, labeled with numbers 1 through 12. Different designs are indicated.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | 19124 | -E- RING | 2 | K-2003,K-2428,K-2429,K-2978,K-3399,S-2129,S-2130,S-2519 | ||
2 | K-3467 | PIN REPLACEMENT KIT | 21245 | 2 | ||
3 | 21246 | BUSHING | 2 | |||
4 | S-1794 | ISOLATOR ASSY | 1 | |||
6 | 21247 | LEVER | 1 | STRAIGHT 18.67" | ||
7 | 21235 | STUB LEVER | 1 | LOW TOWER | K-2428,S-1677 | |
7 | 21236 | STUB LEVER | 1 | HIGH TOWER | K-2429,S-1579,S-2130 | |
7 | 4301168 | STUB LEVER | 1 | MID TOWER | K-2978 | |
9 | 21767 | 90 DEG LEVER | 1 | STRAIGHT 33" | ||
10 | K-3399 | ISOLATOR BUSHING KIT | 21244,23311 | 1 | ||
11 | X-8-560 | SCREW | 1 | |||
12 | X-9-503 | NUT | 1 |
Kits & Assemblies
Diagram Description: A list of various kits and assemblies available for the transmission, including part numbers, descriptions, and notes on their application.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
K-1476 | SHIFT LEVER HSG | 4530,17163,18298 ,4304905,A - 4437 | 1 | LOW TOWER | ||
K-1698 | -O-RING/ELEMENT KIT | 1 | FOR FILTER REGULATOR | |||
K-1921 | MASTER VALVE REPAIR KIT | 1 | FOR A-6909 & A-5010 VALVES | |||
K-1935 | REPAIR KIT-SLAVE VALVE | 1 | FOR A-5000 Valve | |||
K-1956 | COOLER INSTLN KIT | 1 | ||||
K-1969 | SLEEVE KIT | 14362,19460,21446 | 1 | FOR SLAVE VALVES | ||
K-2003 | PIN & BUSHING KIT | 1 | ||||
K-2262 | OIL SEAL W/SLINGER | 19109,20807,20808 | 1 | "FOR MECHANICAL COVER" | ||
K-2394 | AIR SYSTEMS TOOL KIT | 1 | ||||
K-2402 | COVER & SCREW KIT | 20513,4300751 | 1 | |||
K-2428 | LEVER REPLACEMENT KIT | 1 | LOW TOWER | |||
K-2429 | LEVER REPLACEMENT KIT | 1 | HIGH TOWER | |||
K-2468 | CLUTCH INSTALLATION KIT | 1 | FOR USE WITH S-1659 INPUT SHAFT ASSY AND 81504 INPUT SHAFT BEARING | K-3597,K-3598,S-2980 | ||
K-2805 | SHIM KIT | 21452 K-2106 | 1 | |||
K-2808 | REPL KIT-DRIVE GEAR | 4300932,4300938 | 1 | |||
K-2918 | OIL SEAL KIT | 4302322 4302323 | 1 | |||
K-2973 | SHIFT LEVER HSG KIT | 17166,17167,4303050 ,4304910,Κ - 1630 K - 1941 | 1 | "FOR MAGNETIC COVER" HIGH TOWER | K-3597,K-3598 | |
K-2977 | SHIFT LEVER HSG KIT | 4301167,4304907,A - 6040 | 1 | MID TOWER | ||
K-2978 | LEVER REPLACEMENT KIT | 1 | MID TOWER | |||
K-3104 | ACTUATOR PIN KIT | 4303287 | 1 | |||
K-3193 | MASTER VALVE REPAIR KIT | 1 | FOR A-6913 VALVE | |||
K-3327 | SMALL PARTS KIT | 1 | ||||
K-3331 | SPLITTER VLV REPL KIT | 4300927,4304031 ,4304032,A - 6862 | 1 | |||
K-3341 | O-RING KIT | 1 | ||||
K-3367 | OIL PUMP KIT | 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 | 1 | |||
K-3376 | O-RING & WASHER KIT | 4301211 | 1 | |||
K-3399 | ISOLATOR BUSHING KIT | 21244,23311 | 1 | |||
K-3454 | SPEED SENSOR KIT | A-6398,A-6724 | 1 | SINGLE PICK-UP (2 PIN) | ||
K-3455 | SPEED SENSOR KIT, DUAL | A-7046,A-7518 | 1 | DUAL PICK-UP (4 PIN) | ||
K-3458 | GASKET KIT | 1 | ||||
K-3467 | PIN REPLACEMENT KIT | 21245 | 1 | |||
K-3492 | SYNCHRONIZER KIT | K - 2446 | 1 | |||
K-3497 | SYNCHRONIZER REPLACEMENT KIT | K - 3200 | 1 | |||
K-3501 | CONVERSION KIT | 1 | SLIDING CLUTCH INCLUDED IN KIT TO CONVERT TO A 13 SPEED TRANSMISSION | |||
K-3597 | BASIC OVERHAUL KIT | 1 | ||||
K-3598 | BASIC REBUILD KIT | 1 | ||||
K-3671 | FORCED LUBE CL HSG KIT | A - 7148 | 1 | #1 PULL IRON | ||
K-3672 | FORCED LUBE CL HSG KIT | A-7149,A- 7150 | 1 | #1 PULL IRON - NODAL MOUNT - UPPER/LOWER | ||
K-3673 | FORCED LUBE CL HSG KIT | A-7146 | 1 | #1 PULL ALUMINUM - NODAL MOUNT | ||
K-3676 | FORCED LUBE CL HSG KIT | A-7145 | 1 | #1 PULL ALUMINUM | ||
K-4125 | CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE | 1 | STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE | |||
S-1404 | OIL FILTER | 17238 | 1 | |||
S-1516 | CAP ASSY | 20851,20853 | 1 |
Mainshaft & Synchro (Aux)
Diagram Description: An exploded view of the mainshaft and synchro assembly, showing components like sliding clutches, retainers, gears, bearings, and a universal joint yoke, labeled with numbers 1 through 19.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | 4300907 | SLIDING CLUTCH | 1 | 5/8"-18X1-3/4" | ||
2 | X-7-1007 | SCREW | 1 | |||
3 | 4301843 | RETAINER | 1 | |||
4 | 4303422 | SPLITTER GEAR | 4303421,4303423 | 1 | K-3597,K-3598 | |
5 | 4300902-BOX | TAPERED ROLLER BRG | 4300902 | 1 | ||
6 | 4301844 | BEARING SLEEVE | 1 | |||
8 | 4303424 | SNAP RING | 1 | |||
9 | 14897 | SPRING | 3 | |||
10 | A-7331 | SYNCHRONIZER ASSY | 4304396 4304397 A - 5917 | 1 | HI RANGE | K-3327,K-3492,K-3497,K-3597,K-3598 K-3492,K-3497 |
11 | 4301840 | SLIDING CLUTCH | 4303386 | 1 | K-3497 | |
12 | A-7254 | SYNCHRONIZER ASSEMBLY | A-4937 A- 5876 | 1 | LO RANGE | K-3492,K-3497 |
13 | 4303705 | MAINSHAFT | 1 | |||
14 | 4301842 | WASHER | 1 | |||
15 | 4300940 | REDUCTION GEAR | 4300934 | 1 | ||
16 | 4300912 | SPACER | 1 | |||
17 | 5556503-BOX | BEARING | 5556503 | 1 | K-3597,K-3598 | |
19 | K-4122 | HEX FLANGE CRIMPED NUT KIT | 4302321,4306520 | 1 | K-3327 |
Mainshaft Assy
Diagram Description: An exploded view of the mainshaft assembly, showing components like keys, gears, washers, and sliding clutches, labeled with numbers 1 through 15.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | S-3108 | MAINSHAFT ASSY | 4303402, 4303403, S-2562,S-3101 | 1 | S-3108 | |
2 | 62504 | ROLL PIN | 1 | |||
3 | 4304615 | 3-SIDED KEY | 4300120 | 1 | ||
4 | 14750 | SNAP RING | 1 | K-2468,K-3327,K-3597,K-3598,K-4125 | ||
5 | 23653 | REVERSE GEAR-MAINSHAFT | 1 | |||
6 | 4302047 | SPACER | 1 | K-3327 | ||
7 | 4306648 | SLIDING CLUTCH | 16118 | 2 | K-3327 | |
8 | 4303412 | LO GEAR-MAINSHAFT | 4303410 | 1 | ||
9 | 4303603 | WASHER | 4302397 | 2 | K-3327 | |
10 | 4303420 | 1ST GEAR-MAINSHAFT | 4303408 | 1 | ||
11 | 4302394 | 2ND GEAR-MAINSHAFT | 4302395 | 1 | ||
12 | 4304514 | OD GEAR-MAINSHAFT | 4302664,4303698 ,4304316 | 1 | ||
13 | 4300382 | WASHER.249-WHITE | 1 | K-3327 | ||
14 | 4302398 | WASHER | 4 | K-3327 | ||
15 | 4306647 | SLIDING CLUTCH | 22026,4304317 | 1 | K-3597 |
Miscellaneous
Diagram Description: A list of miscellaneous items, including shift diagram labels and sealants, with their respective part numbers and quantities.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
20398 | SHIFT DIAGRAM LABEL | 19675 | 1 | FOR 9 SPEED | ||
4300764 | SHIFT DIAGRAM LABEL | 19819 20161 | 1 | FOR 13 SPEED | K-3501 | |
71203 | SILICONE LUBE | 1 | 8 OZ (236.59 CC)-FLEET SIZE | |||
71204 | ADHESIVE SEALANT | 1 | 0.5 CC (SINGLE APPLICATION SIZE) | K-3597 | ||
71205 | SEALANT | 1 | 2 CC (SINGLE APPLICATION SIZE) | |||
71206 | SILICONE LUBE | 1 | 4 CC (SINGLE APPLICATION SIZE) | K-2428,K-2429,K-2978,K-3331,K-3341,K-3501 |
Oil Cooler
Diagram Description: An illustration of the oil cooler assembly, showing components like hoses, capscrews, brackets, connectors, and straps, labeled with numbers 1 through 15. The diagram indicates flow direction and oil return points.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | 18025 | OIL COOLER | 1 | K-1956 | ||
2 | 19424 | HOSE | 1 | 25 FEET | K-1956 | |
3 | X-8-535 | CAPSCREW | 2 | 5/16"-16X2-1/2" | ||
4 | X-3-506 | LOCKWASHER | 2 | 5/16" | ||
5 | 18211 | BRACKET | 4 | K-1956 | ||
6 | 19419 | CONNECTOR | 6 | K-1956,S-1404 | ||
7 | 19415 | SWIVEL | 4 | K-1956 | ||
8 | X-10-501 | WASHER | 2 | 5/16" | ||
9 | 18209 | PLUG-RUBBER MOUNT | 2 | K-1956 | ||
10 | 17190 | STRAP | 8 | K-1956 | ||
11 | 19423 | CLAMP | 5 | K-1956 | ||
12 | 18210 | NUT | 2 | K-1956 | ||
13 | 19422 | ELBOW | 4 | K-1956 | ||
14 | S-1404 | OIL FILTER | 17238 | 1 | ||
15 | 17237 | FILTER ELEMENT | 1 | S-1404 |
Oil Pump (Forced Lube)
Diagram Description: An illustration of the oil pump assembly for forced lubrication, showing components like capscrews, covers, gaskets, plugs, and O-rings, labeled with numbers 1 through 27. A detailed view of a specific section is also provided.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | X-8C-409 | CAPSCREW | 5 | 1/4"-20X5/8" | ||
2 | K-2402 | COVER & SCREW KIT | 20513,4300751 | 1 | K-2402 | |
3 | 20514 | GASKET | 1 | |||
4 | 20823 | PLUG | 1 | |||
5 | 14765 | -O- RING | 1 | K-3341 | ||
6 | X-8-448 | SCREW | X 8 445 | 3 | 1/4"-20X1-1/4" | |
7 | 20824 | WASHER | 3 | K-3367 | ||
8 | 20825 | DOWEL PIN | 1 | |||
9 | 4303773 | RETAINER | 1 | |||
10 | K-3367 | OIL PUMP KIT | 4301829,4301948 ,4303776,4304529 4304572 A - 6963,A - 7173 | 1 | ||
11 | K-3367 | OIL PUMP KIT | 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 | 1 | ||
12 | 20509 | KEY | 1 | |||
13 | 14853 | SNAP RING | 2 | |||
14 | 4303774 | PUMP DRIVE GEAR | 4304880 | 1 | ||
15 | K-3367 | OIL PUMP KIT | 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 | 1 | ||
16 | X-14-700 | STEEL BALL | 1 | |||
17 | 4303775 | SPRING | 1 | |||
18 | 4305713 | SUCTION TUBE | 4304628 | 1 | O-RING INCLUDED ON SUCTION TUBE | K-3367 |
19 | 4304629 | PLUG | 1 | |||
21 | X-8-686 | CAPSCREW | 2 | 3/8"-16X3/4" | ||
22 | 4305715 | SPLITTER LUBE TUBE | A - 7197 | 1 | ||
23 | 4306584 | CLUTCH HOUSING GASKET | 4304815,4305668 | 1 | K-3458,K-3671,K-3672,K-3673,K-3676 | |
24 | S-3000 | CASE ASSEMBLY | 4305389,4305809,S - 2912 | 1 | ||
25 | 14373 | MAGNET | 3 | S-3000 | ||
26 | X-8-447 | SCREW | 2 | |||
27 | 20225 | -O- RING | 1 | |||
999 | K-3367 | OIL PUMP KIT | 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 | 1 |
Range Cylinder
Diagram Description: An exploded view of the range cylinder assembly, showing components like gaskets, shift yokes, bolts, capscrews, and O-rings, labeled with numbers 1 through 13.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | 14347 | GASKET | 1 | K-3341,K-3458 | ||
2 | 22823 | SHIFT YOKE | 16775 | 1 | ||
3 | X-7-809 | BOLT | X7 810,X7 811 | 2 | 1/2"-20X1-3/4" | |
4 | A-6690 | RANGE CYLINDER ASSY | 4303595 | 1 | ||
5 | X-8L-607 | CAPSCREW | X 8 607 | 4 | 3/8"-16X2-1/4", 3/8"-16X2-1/4" | |
6 | 14765 | -O- RING | 1 | K-3341 | ||
7 | 4303596 | YOKE BAR | 1 | |||
8 | 14341 | PISTON | 23353 | 1 | ||
9 | 14345 | -O- RING | 1 | K-3341,K-3501 | ||
10 | 14344 | -O- RING | 1 | K-3331,K-3341,K-3501 | ||
11 | X-1-1010 | NUT | 1 | 5/8"-18 | K-3341,K-3501 | |
12 | 22826 | GASKET | 1 | K-3341 | ||
13 | 4303926 | COVER | 1 | K-3341,K-3458 |
Reverse Idler
Diagram Description: Two exploded views of the reverse idler assembly, showing components like capscrews, washers, bearings, and gears, labeled with numbers 1 through 9. A 'Latest Design' indication is present.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | X-7-1008 | CAPSCREW | 2 | 5/8"-18X1-1/4 | ||
2 | 14283 | WASHER | 2 | |||
3 | 4302982 | WASHER | 14282 | 4 | ||
4 | 14287 | BEARING | 4305020 | 2 | K-3209 | |
5 | 16757 | REVERSE IDLER GEAR | 22409 | 2 | K-3597,K-3598 | |
6 | K-3209 | IDLER SHAFT REPL KIT | 16405,4302981 ,4305513 | 2 | ||
7 | 4303336 | RETAINING RING | 2 | K-3209 | ||
8 | 4303336 | RETAINING RING | 4 | K-3209 | ||
9 | 4305513 | IDLER SHAFT | 2 | K-3209 |
Roadranger Valve - 13 SPD
Diagram Description: An illustration of the Roadranger valve assembly for 13-speed transmissions, showing components like medallions, levers, screws, nuts, and connectors, labeled with numbers 1 through 14 and 999. Different designs are indicated.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | 5586100 | MEDALLION, LOGO | 1 | (LATEST DESIGN) FULLER LOGO ONLY | A-6909,A-6913 | |
1 | 5586113 | SHIFT DIAGRAM MEDALLION | 1 | RTLO - W/SHIFT PATTERN | S-2578 | |
2 | K-3193 | MASTER VALVE REPAIR KIT | 1 | FOR A-6913 VALVE | ||
3 | 20495 | LEVER | 1 | A-6909,A-6913 | ||
4 | 20112 | COVER | 1 | A-6909,A-6913 | ||
5 | X-8-213 | SCREW | X 8 202 | 2 | 8-32X3/8" | |
6 | X-9-802 | NUT | 1 | 1/2"-13 | ||
7 | 84001 | CONNECTOR ASSY | 82501 | 4 | 1/8"TUBE-1/16"NPTF | |
7 | 84003 | CONNECTOR ASSY | 82503 | 4 | 5/32"TUBE-1/16"NPTF | |
7 | 84005 | CONNECTOR ASSY | 4 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/16"NPTF | K-3597,S-2578 | |
10 | 85001 | ELBOW ASSY | 84501 | 3 | 5/32"TUBE-1/8"NPTF | |
10 | 85002 | ELBOW ASSY | 84502 | 3 | 1/8"TUBE-1/8"NPTF | |
10 | 85003 | ELBOW ASSY | 3 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF | K-3331,K-3597 | |
11 | 84101 | UNION ASSY | 1 | 1/8" TUBING | ||
11 | 84102 | UNION ASSY | 1 | 5/32" TUBING | ||
11 | 84103 | UNION ASSY | 1 | "PUSH-TO-CONNECT" 5/32"TUBING | ||
12 | 13571 | -O- RING CLAMP | 2 | |||
14 | 84002 | CONNECTOR ASSY | 82502 | 1 | 1/8"TUBE-1/8"NPTF | |
14 | 84004 | CONNECTOR ASSY | 82504 | 1 | 5/32"TUBE-1/8"NPTF | |
14 | 84006 | CONNECTOR ASSY | 1 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF | K-3501 | |
999 | A-6913 | ROADRANGER VALVE ASSY | A - 4900 | 1 | STANDARD-W/LOGO | |
999 | S-2578 | ROADRANGER VALVE ASSY | 1 | RTLO - W/SHIFT PATTERN | K-3501 |
Roadranger Valve - 9 SPD
Diagram Description: An illustration of the Roadranger valve assembly for 9-speed transmissions, showing components like medallions, levers, screws, nuts, and connectors, labeled with numbers 1 through 13 and 999. Different designs are indicated.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | 20107 | MEDALLION, LOGO | 1 | (OLD DESIGN) FULLER LOGO ONLY | ||
1 | 5586100 | MEDALLION, LOGO | 1 | (LATEST DESIGN) FULLER LOGO ONLY | A-6909,A-6913 | |
1 | 5586104 | SHIFT DIAGRAM MEDALLION | 1 | RT | S-2540 | |
2 | K-1921 | MASTER VALVE REPAIR KIT | 1 | FOR A-6909 VALVE | ||
3 | 20495 | LEVER | 1 | A-6909,A-6913 | ||
4 | 20112 | COVER | 1 | A-6909,A-6913 | ||
5 | X-8-213 | SCREW | X 8 202 | 2 | 8-32X3/8" | |
6 | X-9-802 | NUT | 1 | 1/2"-13 | ||
7 | 84001 | CONNECTOR ASSY | 82501 | 2 | 1/8"TUBE-1/16"NPTF | |
7 | 84003 | CONNECTOR ASSY | 82503 | 2 | 5/32"TUBE-1/16"NPTF | |
7 | 84005 | CONNECTOR ASSY | 2 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/16"NPTF | K-3597,S-2578 | |
10 | 85001 | ELBOW ASSY | 84501 | 2 | 5/32"TUBE-1/8"NPTF | |
10 | 85002 | ELBOW ASSY | 84502 | 2 | 1/8"TUBE-1/8"NPTF | |
10 | 85003 | ELBOW ASSY | 2 | "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF | K-3331,K-3597 | |
11 | 84101 | UNION ASSY | 1 | 1/8" TUBING | ||
11 | 84102 | UNION ASSY | 1 | 5/32" TUBING | ||
11 | 84103 | UNION ASSY | 1 | "PUSH-TO-CONNECT" 5/32"TUBING | ||
12 | 80120 | SHEATHING (50 FT ROLL) | 1 | 5/32" - BLACK 50' | ||
13 | 13571 | -O- RING CLAMP | 1 | |||
999 | A-6909 | ROADRANGER VALVE ASSY | A-5010,A-5310 | 1 | STANDARD-W/LOGO | |
999 | S-2540 | ROADRANGER VALVE ASSY | A-5037 | 1 | RT - W/SHIFT DIAGRAM MEDALLION |
Shift Bar Housing
Diagram Description: An exploded view of the shift bar housing assembly, showing components like shift bar housings, gaskets, breather, pipe plugs, and air valve shafts, labeled with numbers 1 through 5. Notes regarding lockscrew and shift block usage are included.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | S-2269 | SHIFT BAR HSG | 4302679 | 1 | HOUSING ONLY (XF) | K-3458,S-2269,S-2270,S-2910,S-2911 |
2 | 4302676 | GASKET | 14918 | 1 | S-2910,S-2911 | |
3 | 4304602 | BREATHER | 23605 | 1 | 1/4" NPT | |
3 | X-12-404 | PIPE PLUG | 1 | 1/4" NPT | ||
5 | 20332 | AIR VALVE SHAFT | 17177 | 1 |
Diagram Description: A list of components related to the shift bar housing, including capscrews, gaskets, plugs, switches, springs, and shift blocks, labeled with numbers 7 through 42. Notes on switch functionality and usage of specific parts are included.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
7 | X-12-603 | PIPE PLUG | X12 602 | 1 | 3/8" NPT | S-2269,S-2270,S-2910,S-2911 |
8 | X-8L-609 | CAPSCREW | 1 | 3/8"-16X1-3/4" | S-2269,S-2270,S-2910,S-2911 | |
12 | 17179 | GASKET | 1 | S-2980 | ||
13 | 4303655 | PLUG | 17178 | 1 | ||
14 | 22941 | NEUTRAL LIGHT SWITCH | 12639 | 1 | SWITCH NORMALLY CLOSED | S-2269,S-2270,S-2910,S-2911 |
15 | 20815 | LIFTING EYE | 17105 | 2 | ||
16 | X-8L-602 | CAPSCREW | 2 | 3/8"-16X1-1/2" | ||
16 | X-8L-604 | CAPSCREW | 15 | 3/8"-16X1-1/4" OR USE 11 PCS OF X- 8L-604 WITH 2 PCS OF X-8L-602 | S-2269,S-2270,S-2910,S-2911 | |
17 | 15899 | PIN | 1 | |||
18 | 15900 | GASKET | 1 | S-2269,S-2270,S-2910,S-2911 | ||
19 | 22940 | REVERSE LIGHT SWITCH | 16830 | 1 | SWITCH NORMALLY OPEN | S-2269,S-2270,S-2910,S-2911 |
20 | 4303656 | PLUG | 15917 | 1 | ||
21 | 15918 | SPRING | 3 | K-3327,K-3597,S-2910,S-2911 | ||
22 | X-14-800 | STEEL BALL | 3 | 1/2" | ||
23 | K-3104 | ACTUATOR PIN KIT | 4303287 | 1 | ||
26 | 16338 | SHIFT YOKE | 1 | REVERSE/LO | S-2911 | |
27 | X-14-1200 | STEEL BALL | 2 | 3/4" | ||
28 | 15770 | SHIFT BLOCK | 1 | 1ST/2ND | S-2911 | |
29 | 22943 | LOCKSCREW | 1 | USE W/15770 SHIFT BLOCK | S-2911 | |
29 | 3220 | LOCKSCREW | 4 | |||
30 | 1634 | INTERLOCK PIN | 1 | |||
31 | 19062 | SHIFT BLOCK | 1 | 3RD/OD | ||
32 | 20120 | SHIFT BLOCK | 18924 | 1 | 3RD/OD | |
33 | 18931 | YOKE BAR | 4302759 | 1 | 3RD/OD | |
34 | 18922 | SHIFT YOKE | 1 | 1ST/2ND | ||
35 | 18930 | YOKE BAR | 1 | 1ST/2ND | ||
36 | 4302070 | SNAP RING | 1 | |||
37 | 4303225 | ACTUATOR | 1 | |||
38 | 4305575 | SHIFT YOKE | 20450 | 1 | 3RD/OD | |
39 | 18929 | YOKE BAR | 1 | REVERSE/LO | ||
40 | 10019 | PLUNGER | 1 | |||
41 | 6392 | SPRING | 1 | |||
42 | 8968 | PLUG | 1 | |||
999 | S-2911 | SHIFT BAR HSG ASSY | 4302679 | 1 | COMPLETE (RTLOF) |
Slave Valve - A-5000
Diagram Description: An exploded view of the slave valve assembly, showing components like slave valve assemblies, repair kits, plugs, pistons, and capscrews, labeled with numbers 1 through 8.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | A-5000 | SLAVE VALVE ASSY | 20850 | 1 | ||
2 | K-1935 | REPAIR KIT-SLAVE VALVE | 1 | FOR A-5000 VALVE | A-5000 | |
3 | 20855 | PLUG | 1 | A-5000 | ||
4 | 20854 | PISTON | 1 | A-5000 | ||
5 | 20849 | CAP | 15131 | 1 | A-5000 | |
7 | S-1516 | CAP ASSY | 20851,20853 | 1 | ||
8 | X-8C-413 | CAPSCREW | 3 | 1/4"-20X1-1/2" |
Splitter Cylinder
Diagram Description: An exploded view of the splitter cylinder assembly, showing components like yoke assemblies, gaskets, O-rings, pistons, and nuts, labeled with numbers 1 through 18. Kit information is also provided.
Item | Current Part | Description | Replaced Part | Qty. | Notes | Kits/Assys Where Needed |
---|---|---|---|---|---|---|
1 | A-7012 | SPLITTER YOKE ASSY | A-6304,A- 6892 | 1 | K-3341,K-3458,K-3501 | |
2 | 4303583 | GASKET | 1 | K-3341,K-3501 | ||
3 | 4303582 | SPLITTER CYLINDER | 1 | K-3331,K-3341,K-3501 | ||
4 | 21208 | -O- RING | 1 | K-3341,K-3501 | ||
5 | 4301964 | PISTON | 1 | K-3331,K-3341,K-3501 | ||
6 | 13653 | -O- RING | 1 | K-3341,K-3501 | ||
7 | X-1-805 | NUT | 1 | K-3331,K-3341,K-3501 | ||
8 | 21209 | -O- RING | 1 | K-3341,K-3501 | ||
12 | 5568534 | -O- RING | 1 | K-3331,K-3341,K-3501 | ||
13 | 13653 | -O- RING | 1 | K-3331,K-3341,K-3501 | ||
14 | X2014210 | BREATHER | 7935 | 1 | ||
15 | K-3331 | SPLITTER VLV REPL KIT | 4300927,4304031 ,4304032,A - 6862 | 1 | ||
18 | X-8L-540 | CAPSCREW | 4 | 5/16"-18X1-7/8" | ||
999 | K-3331 | SPLITTER VLV REPL KIT | 4300927,4304031 ,4304032,A - 6862 | 1 |