Eaton Roadranger RTOFC-16909A Transmission Illustrated Parts List

Document Version: July 2011

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. For the latest information available, please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature

For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

Identifying Kits and Assemblies

Illustrations

Parts Listing

Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories:

Auxiliary Drive Gear

Diagram Description: An exploded view of the auxiliary drive gear assembly showing components labeled with numbers 1 through 8.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 4303673 SPACER 4302046 1
2 5566508-BOX BEARING 5566503,5566508 1 K-3597,K-3598
3 4300894 RETAINER 1
4 X-8-645 CAPSCREW X 8 612 6 3/8"-16X1"
5 4300911 SPACER 1 K-2808
6 REPL KIT-DRIVE GEAR 4300932,4300938 1 K-2808
7 4303185 WASHER 4300901 1 K-2808,K-3327,K-3597,K-3598
8 4301254 SNAP RING 1

Case (Aux)

Diagram Description: An exploded view of the auxiliary case assembly, showing components like speedometer sensors, O-rings, seals, and covers, labeled with numbers 1 through 26.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC K-2918,S-2501,S-2503,S-2809,S-2980
2 5568511 -O- RING 1 "FOR MAGNETIC COVER" K-3597,K-3598
3 K-2918 OIL SEAL KIT 4302322 4302323 1
4 X-8-0801M CAPSCREW 2 M8 X 1.25 X 12MM
5 S-2809 REAR BEARING COVER ASSY 4302332,4303872 ,4304652,4305830 1 PUSH-IN/THREAD-IN MAGNETIC PICK-UP K-2262,K-2918,K-3458,S-2502,S-2809,S-
6 1009551 GASKET - RED EDGE MOLDED 1 RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS .043 -
6 4302247 GASKET - PURPLE EDGE MOLDED 1 .051 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS -.013 -.018 - NOT INTERCHANGABLE WITH ANY OTHER GASKET K-2262,K-2918,K-3458 2859
7 X-8L-611 CAPSCREW 4 3/8"-16X3-1/4"
7 X-8L-614 CAPSCREW 2 3/8"-16X2"
7 X-8L-614 CAPSCREW 6 3/8"-16X2" USE W/4302332 RBC
8 X-8L-602 CAPSCREW 17 3/8"-16X1-1/2"
8 X-8L-614 CAPSCREW 2 3/8"-16X2"
9 4302320 COVER 21346 2
10 4305978 GASKET 4302246 2
11 K-2805 SHIM KIT 21452 K - 2106 1 K-3458,S-2980
12 14335 GASKET 1 K-3458,S-2980
13 4303641 REAR HOUSING 1 K-3597,K-3598,S-2980
15 20815 LIFTING EYE 17105 2 K-3458,S-2980
16 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4"
19 86104 SPEEDO DRIVE GEAR 1
20 S-2503 SPEEDO SPACER ASSY 4302590 1 MECHANICAL
21 K-2262 OIL SEAL W/SLINGER 19109,20807,20808 1 "FOR MECHANICAL COVER"
22 X-8L-616 CAPSCREW X 8 616 6 3/8"-16X2-3/4"
23 K-3454 SPEED SENSOR KIT A-6398,A - 6724 1 SINGLE PICK-UP (2 PIN)
23 K-3455 SPEED SENSOR KIT, DUAL A-7046,A- 7518 1 DUAL PICK-UP (4 PIN) S-2502,S-2859
24 7992 BUSHING 1
25 14142 -O- RING 1
26 S-2502 REAR BRG COVER ASSY 4303604,4305827 1 MECHANICAL - 4:00 OPENING
26 S-2859 REAR BRG COVER ASSY 4302732,4305826 1 MECHANICAL - 6:00 OPENING

Case (Front) Forced Lube

Diagram Description: An exploded view of the front case assembly for forced lubrication, showing components like plugs, tubes, gaskets, PTO covers, and screws, labeled with numbers 1 through 45.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 S-3000 CASE ASSEMBLY 4305389,4305809,S - 2912 1 1-1/16" MAGNETIC, O-RING INCLUDED K-3458
2 4304023 PLUG 4303747 1 CAN BE USED W/4305389 OR 4305105 CASE
3 A-7194 LUBE TUBE ASSY 4304921,A - 7141 1 CAN ONLY BE USED W/4305389 CASE
3 A-7471 EXTENDED LUBE TUBE ASSY 4305393 1
4 4305310 GASKET 4302810 1
5 4302809 PTO COVER 16596,4300571 1
6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8" K-3458,K-3671,K-3672,K-3673,K-3676
7 4306584 CLUTCH HOUSING GASKET 4304815,4305668 1
8 K-3671 FORCED LUBE CL HSG KIT A - 7148 1 #1 PULL IRON
8 K-3672 FORCED LUBE CL HSG KIT A-7149,A-7150 1 #1 PULL IRON - NODAL MOUNT - UPPER/LOWER
8 K-3673 FORCED LUBE CL HSG KIT A - 7146 1 #1 PULL ALUMINUM - NODAL MOUNT
8 K-3676 FORCED LUBE CL HSG KIT A-7145 1 #1 PULL ALUMINUM
9 239614 SCREW X-8L-509 4 5/16-18X.81 QUANTITY DEPENDENT ON DESIGN
10 4305230 HAND HOLE COVER 11453 1 #1 PULL
10 4305231 HAND HOLE COVER 1565 1 #1 PUSH
11 4306583 STUD 5966 6
12 X-10-1005 WASHER X 3 1000,X10 1000 ,X10 1004 6 1.23 X 6.60
13 X-1-1012 HEX NUT X-1-1005 6 .625-18
14 20550 FRONT BEARING COVER 1 2" PULL K-2468,K-4125
15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4"
16 20549 FRONT BEARING COVER 1 2" PUSH
17 14311 GASKET 4 K-3458
18 12815 BUSHING 4 K-2468
20 X-8C-830 HEX HEAD SCREW/WASHER ASSY X-8C-826 4 .500-13 X 1.490, USE 2 PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING K-2262,K-2918,K-3458
20 X-8C-831 HEX HEAD SCREW/WASHER ASSY X-8C-822 2 .500-13 X 3.460, FOR IRON HOUSING
22 X-8-686 CAPSCREW 6 3/8"-16X3/4"
23 14575 PTO COVER 4302254 1
24 4305309 GASKET 1684 1 K-3458
27 14373 MAGNET 3 S-3000
28 18128 PIN 2
29 X-1-1012 HEX NUT 2 .625-18
30 X-10-1005 WASHER 2 1.23 X 6.60
31 14554 STUD X 3 1000,X10 1000 ,X10 1004 2 5/8" X 2-3/16"
36 23104 PLUG 1712 2
37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"
38 20814 SPACER 2
39 X-12-802 PIPE PLUG X12 800 1 1/2"
40 4302680 BUSHING 1
41 13835 -O- RING 2
42 13653 -O- RING 2
43 5568544 -O- RING 1
44 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING INCLUDED K-3341
45 13834 -O- RING 1 K-3341

Countershaft & Brgs (Aux)

Diagram Description: An exploded view of the countershaft and bearings assembly, showing components labeled 1 through 3.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 4302074-BOX BEARING 21343,4302074 4 K-3597,K-3598
2 A-6756 WELDED COUNTERSHAFT ASSY A - 5942 2 C/S 4303648 - D/G 4300935 S/G 4300936
3 21342 SPACER 2

Countershaft Assy

Diagram Description: An exploded view of the countershaft assembly, showing components like snap rings, bearings, keys, gears, and a PTO gear, labeled with numbers 1 through 15.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 4302082 SNAP RING 2 K-3327,K-3597,K-3598
2 4302712 BEARING 2 K-3597,K-3598
3 4304073 CNTRSHFT-W/REV & LO 2
4 X-6-E KEY 2
5 62511 ROLL PIN 2
6 4304840 KEY 19673 2
7 21025 1ST GEAR-CNTRSHFT 19629,4300241 2
8 21264 2ND GEAR-CNTRSHFT 19623 2
9 4303666 OD GEAR - CNTRSHFT 4304508,4304315 2
10 15953 PTO GEAR - LOWER 1
10 20840 PTO GEAR - UPPER 15952 1
11 4304060 DRIVE GEAR-CNTRSHFT 2
12 19198 SNAP RING 2 K-3327
13 4304599 BEARING 2 K-3597,K-3598
14 4304605 RETAINER 4302677 4304598 2
15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"

Filter Regulator

Diagram Description: An illustration of the filter regulator assembly, showing components like the regulator body, O-rings, and a capscrew, labeled with numbers 1 through 4.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 A-4740 FILTER/REGULATOR 19600 1 FOR FILTER REGULATOR A-5000,K-1935,K-3341
2 K-1698 -O- RING/ELEMENT KIT 1
3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"
4 15114 -O- RING 2

Hoses & Conn. - 13 SPD

Diagram Description: A schematic diagram illustrating the hoses and connectors for the 13-speed transmission, showing the range cylinder and splitter cylinder, with components labeled 1 through 22.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 A-5000 SLAVE VALVE ASSY 20850 1 K-3458
2 19481 GASKET 1 K-1969
3 19462 -O- RING 14033 1
4 K-1969 SLEEVE KIT 14362,19460,21446 1 FOR SLAVE VALVES
5 21268 SPRING 19572 1
6 20490 PIN 19459 1
7 12845 ELBOW 2 1/8"
8 X-8C-411 CAPSCREW 4 1/4"-20X1-3/4"
9 55528 HOSE ASSY 2 36"
10 55509 HOSE ASSY 1 34"
11 A-4740 FILTER/REGULATOR 19600 1
12 X-12-208 PIPE PLUG 2 1/8" NPT
13 X-8L-604 CAPSCREW 1 3/8"-16X1-1/4"
14 21427 HOSE CLAMP 1
15 21425 STRAP 1
16 21426 BRACKET 1
17 21428 HOSE CLAMP 1
18 X-8L-604 CAPSCREW 3 3/8"-16X1-1/4"
19 84006 CONNECTOR ASSY 1 "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF K-3501
20 55527 HOSE ASSY 1 15"
21 21086 BRANCH TEE 1 1/8"
22 85003 ELBOW ASSY 1 "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF K-3331,K-3597

Hoses & Conn. - 9 SPD

Diagram Description: A schematic diagram illustrating the hoses and connectors for the 9-speed transmission, showing the range cylinder and splitter cylinder, with components labeled 1 through 21.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 A-5000 SLAVE VALVE ASSY 20850 1 K-3458
2 19481 GASKET 1 K-1969
3 19462 -O- RING 14033 1
4 K-1969 SLEEVE KIT 14362,19460,21446 1 FOR SLAVE VALVES
5 21268 SPRING 19572 1
6 20490 PIN 19459 1
7 12845 ELBOW 2 1/8"
8 X-8C-411 CAPSCREW 4 1/4"-20X1-3/4"
9 55528 HOSE ASSY 2 36"
10 55509 HOSE ASSY 1 34"
11 A-4740 FILTER/REGULATOR 19600 1
12 X-12-208 PIPE PLUG 2 1/8" NPT
13 X-8L-604 CAPSCREW 1 3/8"-16X1-1/4"
14 21427 HOSE CLAMP 1
15 21425 STRAP 1
16 21426 BRACKET 1
17 21428 HOSE CLAMP 1
18 X-8L-604 CAPSCREW 1 3/8"-16X1-1/4"
19 85003 ELBOW ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF K-3331,K-3597
20 55527 HOSE ASSY 1 15"
21 21086 BRANCH TEE 1 1/8"

Input Shaft & Drive Gear

Diagram Description: An exploded view of the input shaft and drive gear assembly, showing components like seals, snap rings, bearings, and gears, labeled with numbers 1 through 9.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 23559 SHIPPING SEAL 1 NOT SOLD FOR SERVICE K-2468,K-3327,K-3597,K-3598,K-4125
2 16980 SNAP RING 1 K-2468,K-3597,K-3598,K-4125
3 81504 BEARING 1
4 16463 SPACER 1
5 14750 SNAP RING 1 K-2468,K-3327,K-3597,K-3598,K-4125
6 4304510 MAIN DRIVE GEAR 4303695,4304314 1
8 S-1659 INPUT SHAFT 20535 23566,4302661 1 2" PULL USE W/FBC 20550 K-2468,K-3597,K-4125
8 S-1660 INPUT SHAFT 20536,23567 1 2" PUSH - USE W/FBC 20549
9 16566 BUSHING 1 K-3598,S-1659,S-1660

Isolators

Diagram Description: An illustration of isolator assemblies, showing components like E-rings, pins, bushings, levers, and screws, labeled with numbers 1 through 12. Different designs are indicated.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 19124 -E- RING 2 K-2003,K-2428,K-2429,K-2978,K-3399,S-2129,S-2130,S-2519
2 K-3467 PIN REPLACEMENT KIT 21245 2
3 21246 BUSHING 2
4 S-1794 ISOLATOR ASSY 1
6 21247 LEVER 1 STRAIGHT 18.67"
7 21235 STUB LEVER 1 LOW TOWER K-2428,S-1677
7 21236 STUB LEVER 1 HIGH TOWER K-2429,S-1579,S-2130
7 4301168 STUB LEVER 1 MID TOWER K-2978
9 21767 90 DEG LEVER 1 STRAIGHT 33"
10 K-3399 ISOLATOR BUSHING KIT 21244,23311 1
11 X-8-560 SCREW 1
12 X-9-503 NUT 1

Kits & Assemblies

Diagram Description: A list of various kits and assemblies available for the transmission, including part numbers, descriptions, and notes on their application.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
K-1476 SHIFT LEVER HSG 4530,17163,18298 ,4304905,A - 4437 1 LOW TOWER
K-1698 -O-RING/ELEMENT KIT 1 FOR FILTER REGULATOR
K-1921 MASTER VALVE REPAIR KIT 1 FOR A-6909 & A-5010 VALVES
K-1935 REPAIR KIT-SLAVE VALVE 1 FOR A-5000 Valve
K-1956 COOLER INSTLN KIT 1
K-1969 SLEEVE KIT 14362,19460,21446 1 FOR SLAVE VALVES
K-2003 PIN & BUSHING KIT 1
K-2262 OIL SEAL W/SLINGER 19109,20807,20808 1 "FOR MECHANICAL COVER"
K-2394 AIR SYSTEMS TOOL KIT 1
K-2402 COVER & SCREW KIT 20513,4300751 1
K-2428 LEVER REPLACEMENT KIT 1 LOW TOWER
K-2429 LEVER REPLACEMENT KIT 1 HIGH TOWER
K-2468 CLUTCH INSTALLATION KIT 1 FOR USE WITH S-1659 INPUT SHAFT ASSY AND 81504 INPUT SHAFT BEARING K-3597,K-3598,S-2980
K-2805 SHIM KIT 21452 K-2106 1
K-2808 REPL KIT-DRIVE GEAR 4300932,4300938 1
K-2918 OIL SEAL KIT 4302322 4302323 1
K-2973 SHIFT LEVER HSG KIT 17166,17167,4303050 ,4304910,Κ - 1630 K - 1941 1 "FOR MAGNETIC COVER" HIGH TOWER K-3597,K-3598
K-2977 SHIFT LEVER HSG KIT 4301167,4304907,A - 6040 1 MID TOWER
K-2978 LEVER REPLACEMENT KIT 1 MID TOWER
K-3104 ACTUATOR PIN KIT 4303287 1
K-3193 MASTER VALVE REPAIR KIT 1 FOR A-6913 VALVE
K-3327 SMALL PARTS KIT 1
K-3331 SPLITTER VLV REPL KIT 4300927,4304031 ,4304032,A - 6862 1
K-3341 O-RING KIT 1
K-3367 OIL PUMP KIT 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 1
K-3376 O-RING & WASHER KIT 4301211 1
K-3399 ISOLATOR BUSHING KIT 21244,23311 1
K-3454 SPEED SENSOR KIT A-6398,A-6724 1 SINGLE PICK-UP (2 PIN)
K-3455 SPEED SENSOR KIT, DUAL A-7046,A-7518 1 DUAL PICK-UP (4 PIN)
K-3458 GASKET KIT 1
K-3467 PIN REPLACEMENT KIT 21245 1
K-3492 SYNCHRONIZER KIT K - 2446 1
K-3497 SYNCHRONIZER REPLACEMENT KIT K - 3200 1
K-3501 CONVERSION KIT 1 SLIDING CLUTCH INCLUDED IN KIT TO CONVERT TO A 13 SPEED TRANSMISSION
K-3597 BASIC OVERHAUL KIT 1
K-3598 BASIC REBUILD KIT 1
K-3671 FORCED LUBE CL HSG KIT A - 7148 1 #1 PULL IRON
K-3672 FORCED LUBE CL HSG KIT A-7149,A- 7150 1 #1 PULL IRON - NODAL MOUNT - UPPER/LOWER
K-3673 FORCED LUBE CL HSG KIT A-7146 1 #1 PULL ALUMINUM - NODAL MOUNT
K-3676 FORCED LUBE CL HSG KIT A-7145 1 #1 PULL ALUMINUM
K-4125 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE 1 STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE
S-1404 OIL FILTER 17238 1
S-1516 CAP ASSY 20851,20853 1

Mainshaft & Synchro (Aux)

Diagram Description: An exploded view of the mainshaft and synchro assembly, showing components like sliding clutches, retainers, gears, bearings, and a universal joint yoke, labeled with numbers 1 through 19.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 4300907 SLIDING CLUTCH 1 5/8"-18X1-3/4"
2 X-7-1007 SCREW 1
3 4301843 RETAINER 1
4 4303422 SPLITTER GEAR 4303421,4303423 1 K-3597,K-3598
5 4300902-BOX TAPERED ROLLER BRG 4300902 1
6 4301844 BEARING SLEEVE 1
8 4303424 SNAP RING 1
9 14897 SPRING 3
10 A-7331 SYNCHRONIZER ASSY 4304396 4304397 A - 5917 1 HI RANGE K-3327,K-3492,K-3497,K-3597,K-3598 K-3492,K-3497
11 4301840 SLIDING CLUTCH 4303386 1 K-3497
12 A-7254 SYNCHRONIZER ASSEMBLY A-4937 A- 5876 1 LO RANGE K-3492,K-3497
13 4303705 MAINSHAFT 1
14 4301842 WASHER 1
15 4300940 REDUCTION GEAR 4300934 1
16 4300912 SPACER 1
17 5556503-BOX BEARING 5556503 1 K-3597,K-3598
19 K-4122 HEX FLANGE CRIMPED NUT KIT 4302321,4306520 1 K-3327

Mainshaft Assy

Diagram Description: An exploded view of the mainshaft assembly, showing components like keys, gears, washers, and sliding clutches, labeled with numbers 1 through 15.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 S-3108 MAINSHAFT ASSY 4303402, 4303403, S-2562,S-3101 1 S-3108
2 62504 ROLL PIN 1
3 4304615 3-SIDED KEY 4300120 1
4 14750 SNAP RING 1 K-2468,K-3327,K-3597,K-3598,K-4125
5 23653 REVERSE GEAR-MAINSHAFT 1
6 4302047 SPACER 1 K-3327
7 4306648 SLIDING CLUTCH 16118 2 K-3327
8 4303412 LO GEAR-MAINSHAFT 4303410 1
9 4303603 WASHER 4302397 2 K-3327
10 4303420 1ST GEAR-MAINSHAFT 4303408 1
11 4302394 2ND GEAR-MAINSHAFT 4302395 1
12 4304514 OD GEAR-MAINSHAFT 4302664,4303698 ,4304316 1
13 4300382 WASHER.249-WHITE 1 K-3327
14 4302398 WASHER 4 K-3327
15 4306647 SLIDING CLUTCH 22026,4304317 1 K-3597

Miscellaneous

Diagram Description: A list of miscellaneous items, including shift diagram labels and sealants, with their respective part numbers and quantities.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
20398 SHIFT DIAGRAM LABEL 19675 1 FOR 9 SPEED
4300764 SHIFT DIAGRAM LABEL 19819 20161 1 FOR 13 SPEED K-3501
71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE
71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION SIZE) K-3597
71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE)
71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-2428,K-2429,K-2978,K-3331,K-3341,K-3501

Oil Cooler

Diagram Description: An illustration of the oil cooler assembly, showing components like hoses, capscrews, brackets, connectors, and straps, labeled with numbers 1 through 15. The diagram indicates flow direction and oil return points.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 18025 OIL COOLER 1 K-1956
2 19424 HOSE 1 25 FEET K-1956
3 X-8-535 CAPSCREW 2 5/16"-16X2-1/2"
4 X-3-506 LOCKWASHER 2 5/16"
5 18211 BRACKET 4 K-1956
6 19419 CONNECTOR 6 K-1956,S-1404
7 19415 SWIVEL 4 K-1956
8 X-10-501 WASHER 2 5/16"
9 18209 PLUG-RUBBER MOUNT 2 K-1956
10 17190 STRAP 8 K-1956
11 19423 CLAMP 5 K-1956
12 18210 NUT 2 K-1956
13 19422 ELBOW 4 K-1956
14 S-1404 OIL FILTER 17238 1
15 17237 FILTER ELEMENT 1 S-1404

Oil Pump (Forced Lube)

Diagram Description: An illustration of the oil pump assembly for forced lubrication, showing components like capscrews, covers, gaskets, plugs, and O-rings, labeled with numbers 1 through 27. A detailed view of a specific section is also provided.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 X-8C-409 CAPSCREW 5 1/4"-20X5/8"
2 K-2402 COVER & SCREW KIT 20513,4300751 1 K-2402
3 20514 GASKET 1
4 20823 PLUG 1
5 14765 -O- RING 1 K-3341
6 X-8-448 SCREW X 8 445 3 1/4"-20X1-1/4"
7 20824 WASHER 3 K-3367
8 20825 DOWEL PIN 1
9 4303773 RETAINER 1
10 K-3367 OIL PUMP KIT 4301829,4301948 ,4303776,4304529 4304572 A - 6963,A - 7173 1
11 K-3367 OIL PUMP KIT 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 1
12 20509 KEY 1
13 14853 SNAP RING 2
14 4303774 PUMP DRIVE GEAR 4304880 1
15 K-3367 OIL PUMP KIT 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 1
16 X-14-700 STEEL BALL 1
17 4303775 SPRING 1
18 4305713 SUCTION TUBE 4304628 1 O-RING INCLUDED ON SUCTION TUBE K-3367
19 4304629 PLUG 1
21 X-8-686 CAPSCREW 2 3/8"-16X3/4"
22 4305715 SPLITTER LUBE TUBE A - 7197 1
23 4306584 CLUTCH HOUSING GASKET 4304815,4305668 1 K-3458,K-3671,K-3672,K-3673,K-3676
24 S-3000 CASE ASSEMBLY 4305389,4305809,S - 2912 1
25 14373 MAGNET 3 S-3000
26 X-8-447 SCREW 2
27 20225 -O- RING 1
999 K-3367 OIL PUMP KIT 4301829,4301948 ,4303776,4304529 ,4304572 A - 6963,A - 7173 1

Range Cylinder

Diagram Description: An exploded view of the range cylinder assembly, showing components like gaskets, shift yokes, bolts, capscrews, and O-rings, labeled with numbers 1 through 13.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 14347 GASKET 1 K-3341,K-3458
2 22823 SHIFT YOKE 16775 1
3 X-7-809 BOLT X7 810,X7 811 2 1/2"-20X1-3/4"
4 A-6690 RANGE CYLINDER ASSY 4303595 1
5 X-8L-607 CAPSCREW X 8 607 4 3/8"-16X2-1/4", 3/8"-16X2-1/4"
6 14765 -O- RING 1 K-3341
7 4303596 YOKE BAR 1
8 14341 PISTON 23353 1
9 14345 -O- RING 1 K-3341,K-3501
10 14344 -O- RING 1 K-3331,K-3341,K-3501
11 X-1-1010 NUT 1 5/8"-18 K-3341,K-3501
12 22826 GASKET 1 K-3341
13 4303926 COVER 1 K-3341,K-3458

Reverse Idler

Diagram Description: Two exploded views of the reverse idler assembly, showing components like capscrews, washers, bearings, and gears, labeled with numbers 1 through 9. A 'Latest Design' indication is present.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 X-7-1008 CAPSCREW 2 5/8"-18X1-1/4
2 14283 WASHER 2
3 4302982 WASHER 14282 4
4 14287 BEARING 4305020 2 K-3209
5 16757 REVERSE IDLER GEAR 22409 2 K-3597,K-3598
6 K-3209 IDLER SHAFT REPL KIT 16405,4302981 ,4305513 2
7 4303336 RETAINING RING 2 K-3209
8 4303336 RETAINING RING 4 K-3209
9 4305513 IDLER SHAFT 2 K-3209

Roadranger Valve - 13 SPD

Diagram Description: An illustration of the Roadranger valve assembly for 13-speed transmissions, showing components like medallions, levers, screws, nuts, and connectors, labeled with numbers 1 through 14 and 999. Different designs are indicated.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 5586100 MEDALLION, LOGO 1 (LATEST DESIGN) FULLER LOGO ONLY A-6909,A-6913
1 5586113 SHIFT DIAGRAM MEDALLION 1 RTLO - W/SHIFT PATTERN S-2578
2 K-3193 MASTER VALVE REPAIR KIT 1 FOR A-6913 VALVE
3 20495 LEVER 1 A-6909,A-6913
4 20112 COVER 1 A-6909,A-6913
5 X-8-213 SCREW X 8 202 2 8-32X3/8"
6 X-9-802 NUT 1 1/2"-13
7 84001 CONNECTOR ASSY 82501 4 1/8"TUBE-1/16"NPTF
7 84003 CONNECTOR ASSY 82503 4 5/32"TUBE-1/16"NPTF
7 84005 CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/32"TUBE- 1/16"NPTF K-3597,S-2578
10 85001 ELBOW ASSY 84501 3 5/32"TUBE-1/8"NPTF
10 85002 ELBOW ASSY 84502 3 1/8"TUBE-1/8"NPTF
10 85003 ELBOW ASSY 3 "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF K-3331,K-3597
11 84101 UNION ASSY 1 1/8" TUBING
11 84102 UNION ASSY 1 5/32" TUBING
11 84103 UNION ASSY 1 "PUSH-TO-CONNECT" 5/32"TUBING
12 13571 -O- RING CLAMP 2
14 84002 CONNECTOR ASSY 82502 1 1/8"TUBE-1/8"NPTF
14 84004 CONNECTOR ASSY 82504 1 5/32"TUBE-1/8"NPTF
14 84006 CONNECTOR ASSY 1 "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF K-3501
999 A-6913 ROADRANGER VALVE ASSY A - 4900 1 STANDARD-W/LOGO
999 S-2578 ROADRANGER VALVE ASSY 1 RTLO - W/SHIFT PATTERN K-3501

Roadranger Valve - 9 SPD

Diagram Description: An illustration of the Roadranger valve assembly for 9-speed transmissions, showing components like medallions, levers, screws, nuts, and connectors, labeled with numbers 1 through 13 and 999. Different designs are indicated.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 20107 MEDALLION, LOGO 1 (OLD DESIGN) FULLER LOGO ONLY
1 5586100 MEDALLION, LOGO 1 (LATEST DESIGN) FULLER LOGO ONLY A-6909,A-6913
1 5586104 SHIFT DIAGRAM MEDALLION 1 RT S-2540
2 K-1921 MASTER VALVE REPAIR KIT 1 FOR A-6909 VALVE
3 20495 LEVER 1 A-6909,A-6913
4 20112 COVER 1 A-6909,A-6913
5 X-8-213 SCREW X 8 202 2 8-32X3/8"
6 X-9-802 NUT 1 1/2"-13
7 84001 CONNECTOR ASSY 82501 2 1/8"TUBE-1/16"NPTF
7 84003 CONNECTOR ASSY 82503 2 5/32"TUBE-1/16"NPTF
7 84005 CONNECTOR ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- 1/16"NPTF K-3597,S-2578
10 85001 ELBOW ASSY 84501 2 5/32"TUBE-1/8"NPTF
10 85002 ELBOW ASSY 84502 2 1/8"TUBE-1/8"NPTF
10 85003 ELBOW ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF K-3331,K-3597
11 84101 UNION ASSY 1 1/8" TUBING
11 84102 UNION ASSY 1 5/32" TUBING
11 84103 UNION ASSY 1 "PUSH-TO-CONNECT" 5/32"TUBING
12 80120 SHEATHING (50 FT ROLL) 1 5/32" - BLACK 50'
13 13571 -O- RING CLAMP 1
999 A-6909 ROADRANGER VALVE ASSY A-5010,A-5310 1 STANDARD-W/LOGO
999 S-2540 ROADRANGER VALVE ASSY A-5037 1 RT - W/SHIFT DIAGRAM MEDALLION

Shift Bar Housing

Diagram Description: An exploded view of the shift bar housing assembly, showing components like shift bar housings, gaskets, breather, pipe plugs, and air valve shafts, labeled with numbers 1 through 5. Notes regarding lockscrew and shift block usage are included.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 S-2269 SHIFT BAR HSG 4302679 1 HOUSING ONLY (XF) K-3458,S-2269,S-2270,S-2910,S-2911
2 4302676 GASKET 14918 1 S-2910,S-2911
3 4304602 BREATHER 23605 1 1/4" NPT
3 X-12-404 PIPE PLUG 1 1/4" NPT
5 20332 AIR VALVE SHAFT 17177 1

Diagram Description: A list of components related to the shift bar housing, including capscrews, gaskets, plugs, switches, springs, and shift blocks, labeled with numbers 7 through 42. Notes on switch functionality and usage of specific parts are included.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
7 X-12-603 PIPE PLUG X12 602 1 3/8" NPT S-2269,S-2270,S-2910,S-2911
8 X-8L-609 CAPSCREW 1 3/8"-16X1-3/4" S-2269,S-2270,S-2910,S-2911
12 17179 GASKET 1 S-2980
13 4303655 PLUG 17178 1
14 22941 NEUTRAL LIGHT SWITCH 12639 1 SWITCH NORMALLY CLOSED S-2269,S-2270,S-2910,S-2911
15 20815 LIFTING EYE 17105 2
16 X-8L-602 CAPSCREW 2 3/8"-16X1-1/2"
16 X-8L-604 CAPSCREW 15 3/8"-16X1-1/4" OR USE 11 PCS OF X- 8L-604 WITH 2 PCS OF X-8L-602 S-2269,S-2270,S-2910,S-2911
17 15899 PIN 1
18 15900 GASKET 1 S-2269,S-2270,S-2910,S-2911
19 22940 REVERSE LIGHT SWITCH 16830 1 SWITCH NORMALLY OPEN S-2269,S-2270,S-2910,S-2911
20 4303656 PLUG 15917 1
21 15918 SPRING 3 K-3327,K-3597,S-2910,S-2911
22 X-14-800 STEEL BALL 3 1/2"
23 K-3104 ACTUATOR PIN KIT 4303287 1
26 16338 SHIFT YOKE 1 REVERSE/LO S-2911
27 X-14-1200 STEEL BALL 2 3/4"
28 15770 SHIFT BLOCK 1 1ST/2ND S-2911
29 22943 LOCKSCREW 1 USE W/15770 SHIFT BLOCK S-2911
29 3220 LOCKSCREW 4
30 1634 INTERLOCK PIN 1
31 19062 SHIFT BLOCK 1 3RD/OD
32 20120 SHIFT BLOCK 18924 1 3RD/OD
33 18931 YOKE BAR 4302759 1 3RD/OD
34 18922 SHIFT YOKE 1 1ST/2ND
35 18930 YOKE BAR 1 1ST/2ND
36 4302070 SNAP RING 1
37 4303225 ACTUATOR 1
38 4305575 SHIFT YOKE 20450 1 3RD/OD
39 18929 YOKE BAR 1 REVERSE/LO
40 10019 PLUNGER 1
41 6392 SPRING 1
42 8968 PLUG 1
999 S-2911 SHIFT BAR HSG ASSY 4302679 1 COMPLETE (RTLOF)

Slave Valve - A-5000

Diagram Description: An exploded view of the slave valve assembly, showing components like slave valve assemblies, repair kits, plugs, pistons, and capscrews, labeled with numbers 1 through 8.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 A-5000 SLAVE VALVE ASSY 20850 1
2 K-1935 REPAIR KIT-SLAVE VALVE 1 FOR A-5000 VALVE A-5000
3 20855 PLUG 1 A-5000
4 20854 PISTON 1 A-5000
5 20849 CAP 15131 1 A-5000
7 S-1516 CAP ASSY 20851,20853 1
8 X-8C-413 CAPSCREW 3 1/4"-20X1-1/2"

Splitter Cylinder

Diagram Description: An exploded view of the splitter cylinder assembly, showing components like yoke assemblies, gaskets, O-rings, pistons, and nuts, labeled with numbers 1 through 18. Kit information is also provided.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
1 A-7012 SPLITTER YOKE ASSY A-6304,A- 6892 1 K-3341,K-3458,K-3501
2 4303583 GASKET 1 K-3341,K-3501
3 4303582 SPLITTER CYLINDER 1 K-3331,K-3341,K-3501
4 21208 -O- RING 1 K-3341,K-3501
5 4301964 PISTON 1 K-3331,K-3341,K-3501
6 13653 -O- RING 1 K-3341,K-3501
7 X-1-805 NUT 1 K-3331,K-3341,K-3501
8 21209 -O- RING 1 K-3341,K-3501
12 5568534 -O- RING 1 K-3331,K-3341,K-3501
13 13653 -O- RING 1 K-3331,K-3341,K-3501
14 X2014210 BREATHER 7935 1
15 K-3331 SPLITTER VLV REPL KIT 4300927,4304031 ,4304032,A - 6862 1
18 X-8L-540 CAPSCREW 4 5/16"-18X1-7/8"
999 K-3331 SPLITTER VLV REPL KIT 4300927,4304031 ,4304032,A - 6862 1
Models: RTOFC-16909A, RTOFC-16909A Transmission, RTOFC-, Transmission

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