NAVAC NEF6LM BreakFree® Power Flaring Tool

NAVAC Inc.
www.NavacGlobal.com
Tel/Fax: +1 877 MY-NAVAC
877 696 2822
MADE IN PRC

Caution: Failure to follow warnings could result in death or serious injury.
SAVE THIS MANUAL FOR FUTURE REFERENCE

Contents

• Structure and Technical Parameters
• Operation Instruction
• Troubleshooting
• Exploded View and Parts List

Safety Guide

• Read this manual thoroughly before using.
• Keep the working area clean and tidy.
• Do not operate while under the influence of alcohol.
• Keep children and untrained people from using.
• Use original parts and auxiliary.
• Long time using may overheat its motor which activate overheat protection.
• Temperature higher than 158°F (70°C) or lower than 41°F (5°C) may activate the motor overheat or subcooled protection.
• Do not dismantle NEF6LM at random which may void warranty.
• Product is warranted against defects in materials and workmanship for two years from the date of purchase.
• Dispose the battery according to local regulations.
• Pending patent.

Structure and Technical Parameters

Structure

The tool consists of the following parts:

• Clamp
• Start button
• Lever
• Battery
• Battery balance indicator
• Light
• Hold 2s to Reset
• Flaring indicator Light

Technical Parameters

Battery pack

• Battery: 7.2V 2Ah 14.4Wh
• Quick Charge: 30 minutes
• Ambient Temperature: 41°F-104°F (5°C-40°C)

Charger

• Power Supply: AC 100-240V (50/60Hz) 50W
• Output Voltage: 8.3V
• Output Current: 3.5A
• Ambient Temperature: 41°F-104°F (5°C-40°C)

Operation Instruction

Light/Hold 2s to Reset Button

• Press to show battery life.
• Press to turn on/off the light.
• Press 2 seconds to reset (draw back) the cone.

[Battery Level Indicator: Four bars representing 100%, 75%, 50%, 25%]

Flaring Process

1. Deburr and clean tubing before flaring.
2. Get the clamp placed.
   • Open the clamp by pressing the legs and insert the tubing.
   • Use the baffle to set the correct depth of the tubing.

   [Diagram showing tubing inserted into clamp with limit baffle]

3. Get the clamp placed.
   • Keep the lever open and put in the clamp. A locked lever resists the clamp being placed.
   • Push the lever inward to lock the clamp.

   Caution: Make sure hash marks lineup. Otherwise it may cause a defective flare and damage the clamp.

   [Diagram showing lever being pushed inward to lock the clamp]

4. Press the START button to flare.

   Caution:

   • Do not open the lever during flaring, otherwise the automatic flaring stops.
   • If it happens, press the reset button 2 seconds to draw back the cone.
   • Make sure the clamp is still horizontally placed.
   • Press inward the lever to lock the clamp again.
   • Press the start button to reflare.
5. It takes less than 30 seconds to complete a flare automatically.
   • After the flaring indicator turns off, open the lever.
   • Remove the clamp and tubing.

Battery Charge

1. Charge battery when the last indicator flashes, which means low battery.

[Diagram showing battery removal by pressing side tabs]

2. Make sure the battery pack is connected properly.

[Diagram showing battery pack connection and charging indicator lights]

3. Place back the battery pack.

[Diagram showing battery pack with bulge and slot for connection]

Charger Status:

• Charging: Indicator blinks slowly
• Full: Indicator stays on
• Fault: Indicator blinks rapidly

Troubleshooting

Charger Indicator Status:

[Diagram showing adjusting bolt and locking nut for lever adjustment]

Caution:

• To tighten the lock, loose the locking nut first.
• Then turn the bolt clockwise 30 degrees each time to check the tightness.
• Do not turn clockwise too much each time because it may over-tight the lever and cause damage.

Exploded View and Parts List

[Diagram showing exploded view of the NEF6LM tool with numbered parts]

Spare Parts List