Tow-Trust TK13SN Towbar Installation Guide
For Hyundai iX20 / Kia Venga (2010 onwards)
Parts List
Item | Qty | Description | Item | Qty | Description |
---|---|---|---|---|---|
A | 1 | Crossmember | E | 2 | 15mm Packers |
B | 2 | Handed Side Arms | F | 4 | M12 x 35 x 1.25 Bolts & S/P Washers |
C | 1 | Socket Plate 1 | G | 4 | M12 x 40 Bolts, 2 Nuts & 4 S/P Washers |
D | 1 | 6004 Swan Neck | H | 2 | M12 x 100 Bolts & Nyloc Nuts |
J | 14 | 12 x 25 Flat Washers |
Bumper Removal Procedure
- Remove rear light clusters: locate and release the two fixings on each light, then pull rearward.
- Remove three bumper fixings located beneath each light cluster (note: two fixings for the iX20).
- Remove four fixings situated around each wheel arch.
- Remove four fixings along the lower edge of the bumper.
- Finally, remove the two bolts securing the bumper through the rear panel on each side.
- Pull the bumper rearward. Disconnect the electrical loom if access is required.
Towbar Installation Procedure
- For KIA VENGA: Remove the two lower bumper straps. For HYUNDAI iX20: Cut the inner bumper beam as indicated in the accompanying diagram.
- Identify the towbar mounting points on the vehicle chassis. Ensure these areas are clean and free from underseal.
- Using Item F bolts and Item J washers, attach Items B (Handed Side Arms) to the correct chassis members on each side.
- Using Item G bolts and Item J washers, attach Item A (Crossmember) between the two side arms (Items B).
- Using Item H bolts and Item J washers, attach Item C (Socket Plate) and Item D (6004 Swan Neck) to Item A (Crossmember), using Item E (15mm Packers) as spacers where necessary.
- Fully tighten all nuts and bolts. Confirm the towbar is rigid, square, and securely fitted.
- Modify the bumper as shown in the sketch, and then refit it along with the light clusters.
Diagram Description
The diagram provides a visual guide to the Tow-Trust TK13SN towbar components and their installation on Hyundai iX20 and Kia Venga vehicles. It clearly labels the main parts: the central crossmember (A), the left and right side arms (B), the socket plate (C), and the swan neck tow ball assembly (D). The illustration details how these components are affixed to the vehicle's chassis using the provided hardware, including bolts (F, G, H), nuts, washers (J), and spacers (E). Specific instructions are given for chassis attachment points, marked with "REMOVE FROM BOTH SIDES". Vehicle-specific fitting notes are also present, such as "VENGA ONLY L/H & R/H" and "IX20 ONLY", indicating where modifications or specific parts are relevant. A rear view of the vehicles is included, showing the bumper area where cutting is required for proper towbar integration.
Important Notes
- Recommended torque setting for M12 Grade 10.9 bolts is 139 Nm. For alternative torque settings, please consult the general notes provided on the overleaf.
- Adherence to specified nose load limits and the vehicle manufacturer's trailer/caravan weight limitations is mandatory.