EDECOA Hybrid Inverter/Charger User Manual

Models: EM-152A, EM-101A

Version: 2.3

About This Manual

This manual describes the assembly, installation, operation, and troubleshooting of this unit. It also provides safety and installation guidelines, as well as information on tools and wiring. Read this manual carefully before performing installations and operations. Keep this manual for future reference.

Safety Instructions

WARNING: This chapter contains important safety and operating instructions. Read and keep this manual for future reference.

  1. Before using the unit, read all instructions and advertised markings on the unit, batteries, and all relevant sections of this manual.
  2. CAUTION: To avoid danger, only charge deep-cycle acid-type rechargeable batteries. Charging other types of batteries may cause personal injury and damage.
  3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required. Incorrect reassembly may result in electric shock or fire. If you need to use other types of batteries, you can contact after-sales service for guidance.
  4. Disconnect all wiring before attempting any maintenance or cleaning to reduce the risk of electric shock.
  5. CAUTION: Only qualified personnel should install this device with a battery.
  6. NEVER charge a frozen battery.
  7. For optimal operation of this inverter/charger, please follow the required specifications to select the appropriate cable size. It is very important to correctly operate this inverter/charger.
  8. Be careful when working with metal tools on or near batteries. There is a risk that a tool may fall and cause sparks or short circuits in the batteries, which could cause an explosion.
  9. Strictly follow the installation procedure when disconnecting AC or DC terminals. Refer to the INSTALLATION section of this manual for more details.
  10. GROUNDING INSTRUCTIONS: This inverter/charger must be connected to a permanently grounded wiring system. Ensure compliance with local requirements and regulations for installing this inverter.
  11. NEVER short-circuit the AC output or the DC input. DO NOT connect the appliance to the power grid when the DC input is short-circuited.
  12. Warning! Only qualified service personnel may perform maintenance on this device. If errors still occur after following the troubleshooting table, send this inverter/charger to the dealer or local service center for maintenance.

Introduction

This is a multi-function inverter/charger that combines the functions of an inverter, solar charger, and battery charger to provide an uninterrupted power supply. The LCD display allows for configuration of operation with easy-to-access buttons.

Features

Basic System Architecture

The following illustration shows the basic application of this inverter/charger. It also includes the following devices for a functional system:

Consult your system integrator for other possible system architectures according to your requirements, such as office equipment, including motor-driven appliances like fans, refrigerators, and air conditioners.

Figure 1 Hybrid Power System depicts the connection of solar panels (optional), a generator or utility power, an external battery, and home appliances to the EDECOA inverter/charger.

Operation

Power On/Off

When the unit is correctly installed and the batteries are properly connected, simply press the ON/OFF switch (located on the side of the unit) to turn on the inverter.

Operation and Display Panel

The operation and display panel, located on the front of the inverter, includes three indicators, four function keys, and an LCD screen that displays the operating status and input/output power information.

LED Indicator

Indicator Color Message
AC/INV Green Output is supplied by the mains in Line mode.
AC/INV Brilliant Output is supplied by battery or photovoltaic in battery mode.
CHG Green The battery is fully charged.
CHG Brilliant The battery is charging.
FAULT Red An inverter fault occurs. A warning condition occurs in the inverter.

Function Keys

Key Description
ESC Exit configuration mode.
UP Go to the previous selection.
DOWN Go to the next selection.
ENTER Confirm the selection in configuration mode or enter configuration mode.

LCD Display Information

The LCD display shows various information including:

Battery Information

Charging Information

Information on Operating Mode

Mode Description LCD Display
Standby / Energy Saving Mode No output, but the inverter can still charge batteries. For Energy Saving Mode, the inverter output will shut down when the connected load is too low or not detected. Charging by Utility and Photovoltaic energy.
Charging by Utility.
Charging by Photovoltaic energy.
No charging.
Fault Mode Errors are caused by internal circuit errors or external reasons such as high temperature, short circuit, etc. Photovoltaic and mains power can charge batteries. Charging by Utility and Photovoltaic energy.
Charging by Utility.
Charging by Photovoltaic energy.
No charging.
Line Mode The inverter will provide mains power output. The battery will also be charged. Charging by public services and photovoltaic energy.
Charging by part of the public services.

Silence Operation

The unit's alarm is deactivated.

LCD Configuration

After pressing and holding the ENTER button for 3 seconds, the unit will enter configuration mode. Press the UP or DOWN button to select configuration programs. Then press the ENTER button to confirm the selection or the ESC button to exit.

Program Description Available Options Notes
00 Exit configuration mode Default
GOH
When selected, restores all programs to default values.
01 Output Source Priority: To configure the priority of the load power source Default
USB
Public utility provides energy to loads as the first priority. Solar energy and batteries provide energy when public service is not available.
Sub Solar energy supplies energy to loads preferentially. If solar energy is insufficient to power all connected loads, it will be supplemented by mains energy.
Sbu The battery provides energy to the loads only under the following conditions:
- Neither solar energy nor public services are available.
- Solar energy is insufficient and public service is not available.
S6U Solar energy provides energy to loads as the first priority. If solar energy is insufficient to power all connected loads, battery energy will supply energy to the loads simultaneously. Mains electricity provides energy to the load only when the battery voltage drops to the low warning voltage or the setting point in program 12.
nFS When solar energy is available, the priority sequence is utility → solar → battery. When solar energy is not available, the priority sequence is public service → battery, while the battery is the backup power source.
02 Maximum charging current: to configure the total charging current for solar and utility chargers (Maximum charging current = utility charging current + solar charging current) 10A (minimum)
40A (default)
80A (maximum)
03 AC input voltage range Appliances (default)
Universal Postal Union
UPS
The AC input voltage range varies between 90 and 280 VAC.
The AC input voltage range varies between 170 and 280 VAC.
05 Battery type General assembly annual (default)
ACn
Defined by user
USE
Flooded
FLd
If "Defined by user" is selected, the battery charging voltage and the low DC cutoff voltage can be configured in programs 26, 27, and 29.
06 Automatic restart when overload occurs Restart disabled (default)
LFd
Restart enabled
LHE
07 Automatic restart when over-temperature occurs Restart disabled (default)
EF8
Restart enabled
LHE
09 Output frequency 50 Hz (default)
60 Hz
10 Output voltage 220 V
240 V
230 V (default)
11 Maximum charging current of the public grid 2A (minimum)
20A (default)
40A (maximum)
12 Adjust the voltage point again for the public grid source when selecting "Priority SBU" or "Solar first" in program 01. Default
11.5 V
Options available for EM-152A: the default value is 23.0 V, the range is from 21.0 V to 26.2 V.
13 Adjust the voltage point again to battery mode when selecting "Priority SBU" or "Solar first" in program 01. Default
13.5 V
Options available for EM-101A: the default setting is 13.5 V, range from 12.0 V to 14.6 V.
Options available for EM-152A: the default setting is 27.0 V, range from 24.0 V to 27.0 V.
14 Maximum battery discharge current when selecting "SBU" in 01 10A
30A
20A (default)
40A
16 Priority of charger source Solar energy and public services (default)
SNU
If this inverter/charger is operating in line, standby, or fault mode, the charger source can be programmed as follows:
Solar energy and utility will charge the battery at the same time.
Solar energy first
C50
Solar energy will charge the battery with priority. Public services will charge the battery only when there is no solar energy available.
18 Alarm control Alarm activated (default)
600
Alarm off
60F
19 Automatically return to the default display screen Return to the default display screen (default)
ESP
If selected, no matter how users change the display screen, it will automatically return to the default display screen (input voltage/output voltage) in 1 minute after no button is pressed.
If selected, the display screen will remain on the previous screen that the user finally changed.
HEP
20 Backlight control Backlight activated (default)
LON
Backlight off
LOF
22 Beep when the main source is interrupted Alarm activated (default)
AON
Alarm off
ROF
23 Overload bypass: When enabled, the unit will switch to line mode if an overload occurs in battery mode. Bypass disabled (default)
698
Bypass enabled
698
25 Log error code Logging enabled (default)
FEN
Logging disabled
Fas
26 Bulk charge voltage (CV) EM-101A default configuration: 14.1 V
EM-152A default configuration: 28.2 V
This program can only be configured when the autodefine option is selected in Program 5. The configuration range is from 12.0 V to 15.0 V for EM-101A and from 24.0 V to 30.0 V for EM-152B. The increment for each click is 0.1 V.
27 Float charge voltage EM-101A default configuration: 13.5 V
EM-152A default configuration: 27 V
29 Low DC cutoff voltage EM-101A default configuration: 10.0 V
EM-152A default configuration: 20.0 V
This program can only be configured when the autodefine option is selected in program 5. The configuration range is from 12.0 V to 15.0 V for EM-101A, 24.0 V to 30.0 V for EM-152A. The increment for each click is 0.1 V.
30 Battery equalization EEN EAS This program is only available when "Flooded" or "Defined by user" is selected in program 05.
31 Battery equalization voltage EM-101A default configuration: 14.6 V
EM-152A default configuration: 29.2 V
The adjustment range for EM-101A is from 12.0 V to 15.0 V. The increment of each click is 0.1 V.
The adjustment range for EM-152A is from 24.0 V to 30.0 V. The increment of each click is 0.1 V.
33 Battery equalization time 60 min (default) The adjustment range is from 5 min to 900 min. The increment of each click is 5 min.
34 Battery equalization wait time 120 min (default) The adjustment range is from 5 min to 900 min. The increment of each click is 5 min.
35 Equalization interval 30 days (default) The configuration range is from 0 to 90 days. The increment of each click is 1 day.
36 Activate equalization immediately Enable
AEN
Disable (default)
AdS
This program is only available when the equalization function is enabled in program 30. If "Enable" is selected in this program, battery equalization will be activated immediately and the main screen of the LCD will display "Eq". If "Disable" is selected, the equalization function will be canceled until the next scheduled equalization time according to program 35 settings. At this moment, "Eq" will not be displayed on the main screen of the LCD.

Display Configuration

The LCD display information will cycle by pressing the UP or DOWN key. The displayed information changes in the following order: input voltage, input frequency, photovoltaic voltage, charge current, photovoltaic power, battery voltage, output voltage, output frequency, load percentage, load in watts, load in VA, DC discharge current, CPU version.

Information Display

Display Information LCD Screen
Input Voltage/Output Voltage (default display screen) Input Voltage = 230 V, Output Voltage = 230 V
Input Frequency Input Frequency = 50 Hz
Photovoltaic Voltage Photovoltaic Voltage = 100 V
Photovoltaic Current Photovoltaic Current = 2.5 A
Photovoltaic Power Photovoltaic Power = 500 W
AC + PV Charging Current = 40 A BATT AC PV OUTPUT
Photovoltaic Charging Current = 20 A BATT PV OUTPUT
AC Charging Current = 20 A BATT AC OUTPUT
AC + PV Load Power = 500 W BATT OUTPUT
Photovoltaic Load Power = 500 W BATT OUTPUT
AC Load Power = 500 W BATT OUTPUT
Battery Voltage and Output Voltage Battery Voltage = 25.5 V, Output Voltage = 230 V
Output Frequency Output Frequency = 50 Hz
Load Percentage Load = 70%
Load in VA/kVA Load = 350 VA
Load = 1.5 kVA
Load in W/kW Load = 270W
Load = 1.2kW
Battery Voltage/DC Discharge Current Battery Voltage = 25.5 V, Discharge Current = 1 A
Main CPU Version Version No. 20.11

Description of Operating Mode

Operation Mode Description LCD Display
Standby / Energy Saving Mode No output, but the inverter can still charge batteries.
Note:
*Standby Mode: The inverter is not yet powered on, but at this moment, with this function, the inverter can charge the battery without AC output.
*Energy Saving Mode: If enabled, the inverter output will shut down when the connected load is too low or not detected.
Charging by Utility and Photovoltaic energy.
Charging by Utility.
Charging by Photovoltaic energy.
No charging.
Fault Mode Note:
*Fault Mode: Errors are caused by internal circuit errors or external reasons such as high temperature, short circuit, etc. Photovoltaic and mains power can charge batteries.
Charging by Utility and Photovoltaic energy.
Charging by Utility.
Charging by Photovoltaic energy.
No charging.
Line Mode The inverter will provide mains power output. The battery will also be charged. Charging by public services and photovoltaic energy.
Charging by part of the public services.

Battery Equalization Description

The equalization function reverses the accumulation of chemical effects such as stratification, a condition where the acid concentration is higher at the bottom of the battery than at the top. This condition (sulfation) will reduce the overall capacity of the battery. Therefore, it is recommended to equalize the battery periodically. Equalization also helps to remove sulfate crystals that may have accumulated on the plates.

How to Apply the Equalization Function

First, enable the battery equalization function in the monitoring LCD screen program 33. Then apply this function on the device using one of the following methods:

  1. Adjust the equalization interval in program 34.
  2. Active equalization immediately in program 36.

When to Equalize

In the float stage, when the equalization interval setting is reached (battery equalization cycle), or equalization is active immediately, the controller will begin to enter the equalization stage.

Charging Curve Diagram: Illustrates the relationship between battery voltage, charging current, and time during different charging stages (Bulk, Absorption, Float, Equalize).

Equalize Charge Time and Wait Time

In the equalization stage, the controller will supply energy to charge the battery as much as possible until the battery voltage rises to the battery equalization voltage. Then, a constant voltage regulation is applied to maintain the battery voltage at the battery equalization voltage. The battery will remain in the equalization stage until the set equalization time is reached.

However, in the equalization stage, when the battery equalization time has expired and the battery voltage does not increase to the battery equalization voltage point, the charge controller will extend the battery equalization time until the battery voltage reaches the battery equalization voltage. If the battery voltage remains lower than the battery equalization voltage when the battery equalization wait time ends, the charge controller will stop equalization and return to the float stage.

Fault Reference Code

When a fault occurs, the ERROR icon will be lit; check the fault code below when it occurs.

Fault Code Fault Description Icon
01 Fan is blocked when the inverter is OFF. 01 ERROR
02 Over temperature. 02 ERROR
03 Battery Voltage is too high. 03 ERROR
04 Battery Voltage is too low. 04 ERROR
05 Short circuit or over temperature is detected in internal converter components. 05 ERROR
06 Production Voltage is too high. 06 ERROR
07 Overload time out. 07 ERROR
08 Bus Voltage is too high. 08 ERROR
09 Soft start bus failed. 09 ERROR
51 Overcurrent/overvoltage. 51 ERROR
52 Bus voltage is too low. 52 ERROR
53 Soft start failure. 53 ERROR
55 Over DC voltage. 55 ERROR
57 Current sensor failure. 57 ERROR
58 Output voltage is too low. 58 ERROR
59 Photovoltaic voltage exceeds limits. 59 ERROR

Warning Indicator

When a warning occurs, the icon will be lit; check the fault code below when it occurs.

Warning Code Event of Warning Audible Alarm Icon
01 The fan is blocked when the inverter is on. Beeps three times per second. 01 ?
03 Battery overloaded. Beeps once every second. 03 ?
04 Low battery. Beeps once every second. 04 ?
07 Overload. Beeps once every 0.5 seconds. 07 ? OVER LOAD
10 Output power reduction. Beeps twice every 3 seconds. 10 ?
12 Solar charger stops due to low battery. 12 ?
13 Solar charger stops due to high photovoltaic voltage. 13 ?
14 Solar charger stops due to overload. 14 ?

Specifications

Table 1 Line Mode Specifications

INVERTER MODEL EM-101A EM-152 A
Input Voltage Waveform Sinusoidal (utility or generator)
Nominal Input Voltage 230 V AC
Low Voltage Loss 170 V AC ± 10 V (UPS)
90 V AC ± 10 V (Appliances)
Low Voltage Return Loss 180 V AC ± 10 V (UPS)
100 V AC ± 10 V (Appliances)
High Voltage Loss 280 V AC ± 10 volts
High Voltage Return Loss 270 V AC ± 10 volts
Maximum AC Input Voltage 30 0 V AC
Nominal Input Frequency 50 Hz / 60 Hz (automatic detection)
Low Frequency Cutoff 40 ± 1 Hz
Frequency Recovery (low) 42 ± 1 Hz
High Frequency Cutoff 65 ± 1 Hz
Frequency Recovery (high) 63 ± 1 Hz
Output Short Circuit Protection Short circuits
Efficiency (Line Mode) >95% (nominal load R, battery fully charged)
Transfer Time 10 ms

Table 2 Inverter Mode Specifications

INVERTER MODEL EM-101A EM-152 A
Rated Power 1kVA / 1kW 1.5 kVA/ 1.5 kW
Output Voltage Waveform Pure sine wave
Output Voltage Regulation 23 0 V AC ±5%
Output Frequency 50 Hz
Maximum Efficiency 94%
Overload Protection 3s at ≥50% load; 5s at 100% ~ 150% of load
Surge Capacity 2 * rated power for 1 second
Nominal DC Input Voltage 12 V DC 24 V DC
Cold Start Voltage 11.5 V DC 23.0 V DC
Low DC Voltage Warning @load < 50%
@load ≥ 50%
11.25 V DC
11.0 V DC
22.5 V DC
2 2.0 V DC
Low DC Return Voltage Warning @load < 50%
@load ≥ 50%
11.75 V DC
11.5 V DC
23.5 V DC
23.0 V DC
Low DC Cutoff Voltage @load < 50% 10.75 V DC 21.5 V DC
@load ≥ 50% 10.5 V DC 21.0 V DC
High DC recovery voltage 15.5 V DC 31 V DC
High DC cutoff voltage 16.0 V DC 3.2 V DC
No-load power consumption <28 W <2 8 W

Table 3 Utility Charge Mode Specifications

INVERTER MODEL EM-101 A EM-152 A
Charging Algorithm 3 - Step
Maximum AC Charging Current 40 A
Charging Voltage Battery flooded: 14.6 V
Battery AGM/Gel: 14.1 V
29.2 volts
28.2 volts
Floating Charge Voltage 13.5 VDC 27.0 VCC

Table 4 Solar Charge (MPPT) Specifications

INVERTER MODEL EM-101 A EM-152 A
Rated Power 600 W 1200 W
Maximum Open Circuit Voltage of Photovoltaic Array 1 50 VDC
MPPT Voltage Range of Photovoltaic Array 20-150 VCC 30-150 VCC
Maximum Photovoltaic Charging Current 40A
Maximum Charging Current (FV + CA) 80A

Table 4 Specifications of Charge Mode

Model EM -101 A EM -152 A
Safety Certification CE
Operating Temperature Range -10~50 °C
Storage Temperature -15 ~ 60 °C

Dimensions

(depth x width x height) (mm) EM-101A EM-152 A
Dimensions 286 * 240 * 91
Net Weight (kg) 3 3.5

Troubleshooting

Problem LCD/LED/Buzzer Explanation / Possible Cause What to do?
Shuts down automatically during the startup process. LCD/LED and buzzer activate for 3 seconds and then shut down completely. The battery voltage is too low (<1.91 V/cell). 1. Recharge the battery.
2. Replace the battery.
No response after power on. The input voltage shows 0 on the LCD and the green LED flashes. 1. The battery voltage is too low (<1.4 V/cell).
2. The battery polarity is connected incorrectly.
1. Check that the batteries and wiring are firmly connected.
2. Fuse replacement.
3. Recharge the battery.
4. Replace the battery.
Mains power is present but the equipment operates in battery mode. The green LED flashes. Insufficient quality of AC power (mains or generator). Verify if the AC circuit breaker is tripped and if the AC wiring is properly connected.
1. Check if the AC cables are too thin and/or too long.
2. Verify if the generator (if applicable) is functioning properly or if the configured input voltage range is correct.
When the unit is on, the internal relay remains ON and OFF repeatedly. The green LED flashes. The LCD screen and LEDs flash. "Solar First" is selected.
The battery is disconnected.
Change the priority of the output source to the utility.
Check if the battery cables are properly connected.
The buzzer emits a continuous beep and the red LED is on. Error code 07 Overload error. The inverter is overloaded by 110% and has timed out.
Short circuit in output.
Reduce the connected load by turning off some equipment.
Verify if the wiring is properly connected and eliminate the abnormal load.
Error code 05 The temperature of the internal converter component is higher than 120 °C. Check if the unit's airflow is blocked or if the ambient temperature is too high.
Error code 02 The internal temperature of the inverter component is higher than 100 °C.
Error code 03 The battery is overloaded.
The battery voltage is too high.
Return to the service center.
Verify if the specifications and quantity of batteries meet the requirements.
Error code 01 Fan failure. Replace the fan.
Abnormal output (inverter voltage lower than 190 VAC) or higher than 260 VAC. 1. Reduce the load connection.
2. Return to the repair center.
Error code 08/09/53/57 Internal components failed. Return to the repair center.
Error code 51 Overcurrent or overvoltage. Restart and if it happens again, return to the repair center.
Error code 52 Bus voltage too low.
Error code 55 Output voltage imbalance.
Error code 56 Battery connection problem or blown fuse. Check the battery connection.

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