Operating Manual for DURACELL models including: Dura5 Plus, Dura5 Plus 5kw Solar Battery, 5kw Solar Battery, Solar Battery, Battery
3 Cable Management: Organize and secure all cables appropriately to prevent tripping hazards or equipment falls. Malfunction Response: In the event of a malfunction, turn off the power supply immediately to prevent further issues Prohibited Use: Do not stand on or place objects on the unit or use it as a stool or table
8 ago 2024 — ▫ In case of any abnormalities such as unusual sounds, odors, smoke, water ingress, physical ... Battery Status and Alarm. 5. LINK IN. Communication port.
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DocumentDocumentDDUUuRrRaAA5CCEBELaLLtLt55e++rIIyNOSTpAAeLLrLaLAAtTiTnIIOgONNMGaGUnUuIDIaDElE V1 1 Contents Safety Precautions 2 Safety Warning 2 Installation Location 3 Usage Precautions 3 Specifications and Functions 5 Installation Procedure 6 DC Cable Requirements 6 Installation steps 9 Operation 15 System Startup: 15 System Shutdown: 15 Sleep and Wake-up Function 15 System Status Instructions 16 LED Flash Status 17 1 Safety Precautions Safety Warning Connection Safety: Ensure all power and communication cables are securely and correctly connected to prevent damage or fire hazards. Improper connections may deactivate the system. Environmental Considerations: Avoid installing the system in enclosed areas, direct sunlight, or close proximity to heaters to prevent fire or equipment damage. Additionally, keep the system away from areas with excessive oil, smoke, steam, moisture, or dust to minimize the risk of fire or electric shock. Personal Protective Equipment: Always wear insulating gloves and protective eyewear during installation to safeguard against electric shock or injury Water and Foreign Objects: Prevent water and foreign objects from entering the module to avoid fire or electric shock. If infiltration occurs, immediately turn off the power supply. Disassembly Prohibition: Do not disassemble the unit as this increases the risk of fire or electric shock There are no serviceable parts inside the unit Access will void the warranty Ventilation and Placement: Ensure adequate ventilation for the system and avoid covering any ventilation openings Install the system on a stable, level surface and refrain from placing it on unstable surfaces or covering vents Transportation Safety: Utilize designated packaging materials and follow installation instructions carefully to prevent injuries during transportation Rack Stability: Secure all racks firmly to the floor to prevent injuries caused by falling equipment. Accessory Installation: Ensure proper installation of any additional equipment or accessories to prevent falls and potential injuries 2 Cable Management: Organize and secure all cables appropriately to prevent tripping hazards or equipment falls. Malfunction Response: In the event of a malfunction, turn off the power supply immediately to prevent further issues Prohibited Use: Do not stand on or place objects on the unit or use it as a stool or table Safe Disposal. Dispose of the unit properly according to relevant regulations Liquid Leakage: If liquid leaks from the module, take precautions to avoid skin or eye contact Seek medical attention if necessary and contact customer service Installation Location Keep Away from Heat and Fire: Due to the LiFePO4 battery chemistry, DO NOT install the Dura-5 near heat sources, open flames, or flammable materials. Avoid Moisture and Water: The IP20 rating signifies the unit is not water-resistant. DO NOT install the Dura-5 outdoors, in damp locations, or near sources of water Well-Ventilated Space: Ensure the installation location provides adequate ventilation to prevent heat buildup around the unit Usage Precautions In case of any abnormalities such as unusual sounds, odors, smoke, water ingress, physical damage, or a drop, promptly turn off the system and contact customer service. Operate the product according to controller signals, and refrain from puncturing it Call customer services if the module experiences a significantly faster than normal discharge rate at room temperature, even when fully charged 3 Recommended Operating Temperature: -20°C to 55°C (-4°F to 131°F) High-Temperature Usage: While occasional use in higher temperatures is permissible, prolonged exposure to temperatures above 45°C (113°F) can significantly accelerate battery degradation This condition is not covered under the Product warranty For more detailed information, please refer to the Dura-5 Consumer Warranty document Note: For optimal performance, extended battery life, and safety, we strongly recommend installing the Dura-5 indoors, in a cool, dry, and well-ventilated location away from heat sources, open flames, water, and flammable materials Prohibited Actions Disassembling or modifying the product is strictly prohibited, as it may compromise internal protective functions and lead to abnormal operation, heat generation, gas emission, or fire and will void the warranty. Do not touch the output terminal except for installation purposes Exposing the system to fire, heat, open flames, or submerging it in liquid is strictly forbidden. Avoid applying strong shocks, crushing, or dropping the product This system is not intended for medical purposes, and foreign objects must not be inserted into it Do not connect devices exceeding the specified operating voltage and current range. Unplugging the power connector from the POWER CONNECTOR terminal while the power is on is strictly prohibited 4 Specifications and Functions 1 Item 1 2 3 4 5 6 7 2 3 4 5 Figure 1. Front View of Dura5 Name Positive terminal Breaker Power button LED indicator LINK IN LINK OUT Negative Terminal Model B-A-250F-M06-N-E CB-125A-2P 22M-EDYZ-G LED Lights Indicator Communication port Communication port B-A-250F-M06-A-E 6 7 Remarks Orange DC isolation Turn power ON and OFF Battery Status and Alarm RS485/CAN Internal connection RS485/CAN Internal connection Black 5 Installation Procedure DC Cable Requirements Caution DC Cable must be a multistranded wire Danger Turn off the system before making electrical connections. Ensure all cables are in a safe electrical condition Material Silicone wire Specifications 4AWG/25mm Max. Voltage 1000V Rated Current 120A 6 Mounting the Battery on a Wall a b c A- Left bracket b - Dura5 battery c - Right bracket Spirit level mark mark mark mark Set bracket level Mark the position for the holes on the wall ø 8mm: Depth 55mm Drill the holes Expansion screw group (M6; 4 suites) Figure 2. Install steps for wall mounting on the supplied bracket 7 Mounting the Battery as a Stack b a b b b a - Lithium Battery b - Stack bracket Self-locking switch Figure 3. Install steps for stacking the battery 8 Installation steps (If applicable): If a DC isolator switch is present, ensure it is turned to the OFF position before proceeding Power down the Battery: Locate the battery's power button and press it firmly to turn the battery OFF and turn off its own breaker. If stacking, use a block to raise off floor at least 100mm recommended. If mounting on a wall, ensure the battery is accessible for the user and qualified personnel. Battery to battery power cables to be cut to size using 6mm lugs and heatshrink. Connect the Negative Terminal: Using an appropriate power cable, connect the negative terminal of the battery to the negative terminal of the charger or inverter Ensure all external-facing (exposed) terminals are covered for safety (refer to Figure 6 on page 12) Ensure a secure and tight connection using 6mm lugs and heatshrink Connect the Positive Terminal: Using an appropriate power cable, connect the positive terminal of the battery to the positive terminal of the charger or inverter Double-check that both connections are secure and properly tightened 9 Figure 4. Single Unit connection of Dura5 Power cable positive Power cable negative Communication cable 10 B+ 11 Power cable positive Power cable negative Communication cable Bat 1 B- CAN/RS485 Figure 5. Single Unit connection of Dura5 Bat 1 Bat 2 Bat 3 Bat 4 Bat 5 Bat 6 B+ B- CAN/RS485 Figure 6. Parallel setup installation - stack, multiple batteries, ensuring external-facing ports are covered for safety. Follow this procedure for any number of batteries. 12 Power cable positive Power cable negative Communication cable Figure 7. Two batteries, wall-mounted (a) 13 Power cable positive Power cable negative Communication cable Bat 1 Bat 2 Figure 8. Two batteries, wall-mounted (b) 14 Operation System Startup: Ensure all installation steps, including DC cable and communication wire connections, have been completed correctly and are tight on both battery and inverter Open the circuit breaker Press the Power Switch button The green LED should initially blink and then transition to a steady state, indicating operational mode (Refer to the table below for LED color interpretations related to system status) System Shutdown: Important: Verify that the system is off before disconnecting any DC cables. Press the Power Switch button If a DC isolator switch is present, turn it to the OFF position The green LED should initially blink and then turn off, indicating standby mode. Important: Reiterate the warning - confirm the system is off before disconnecting any DC cables. Sleep and Wake-up Function No. Sleep Condition Wake-up Condition Mark 1 System voltage falls below 40V and remains below that level for more than 2 minutes Charging or Restart Power switch on 2 Cell voltage falls below 25V and remains below that level for more than 2 minutes Charging or Restart Power switch on 15 System Status Instructions Status Normal / Warning / Protection RUN Alarm Test Remarks Power OFF Power ON Standby Charging Discharging Shutdown Turn on Normal Warning Normal Warning Overcharging Normal Warning Over-discharging Over-current, Shortcut Off Flash 1 Flash 1 Flash 1 Continuous Continuous Off Flash 3 Flash 3 Off Off Off Off Off Flash 1 Off Flash 3 Continuous Off Flash 3 Continuous Continuous Flash once Flash once Off Off Off Off Off Off Off Off Off Standby Stop Charging Stop Discharging Stop Discharging 16 Status Normal / Warning / Protection RUN Alarm Test Remarks Temperature Protection Malfunction Battery Failure, VoltageSampling Failure, Current Sampling Failure, MOS Damage BMS Malfunction LED Flash Status Status Flash 1 Flash 2 Flash 3 Off Continuous Off Stop Charging & Discharging Off Continuous Off Stop Charging & Discharging Off Off Continuous ON 025s 05s 05s OFF 35s 05s 15s 17 Notes 18 Get in touch... support.uk@duracellenergy.com 01386 577845 www.duracellenergy.com Duracell is a registered trademark of Duracell Batteries BV and Duracell US Operations, Inc, used under license All rights reserved Manufactured under license and warranty supported by Puredrive Energy Limited in Toddington, UK NOTE: NEITHER DURACELL US OPERATIONS, INC NOR ITS AFFILIATES ARE INVOLVED IN THE DESIGN, MANUFACTURE, MARKETING OR DISTRIBUTION OF THE 19 PRODUCTS AND THEY DO NOT MAKE ANY (AND HEREBY DISCLAIM ALL) EXPRESS OR IMPLIED WARRANTIES RELATING TO THE PRODUCTS
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