Welcome
Congratulations on your new Napoleon grill! Register your grill today to enhance your memorable moments.
Important Notes:
There may be visual differences between the illustrations in this guide and the model you purchased.
Before assembling, remove all parts from packaging.
Assemble the grill on a solid, level, and horizontal surface.
Tools Required (Not Included)
You will need:
- 3/8" (10mm) wrench ?
- #3 Phillips screwdriver ?
Recommended icons for assembly: ? [person], ? [two-people], ? [wrench], ? [screwdriver].
Interactive Assembly
This guide is enhanced by the BILT® Intelligent Instructions app, offering easy step-by-step 3D interactive assembly.
Download the free app:
Available on the App Store and Google Play.
Assembly Steps
Step 1
Attach the base support plate. Secure with 4 screws.
[Diagram Description: A metal plate is attached to a larger base plate using four screws.]
Step 2
Attach the side panels to the base assembly. Secure with 8 screws.
[Diagram Description: Two vertical side panels are attached to the base assembly using eight screws.]
Step 3
Attach the front panel. Secure with 2 screws.
[Diagram Description: The front panel is attached to the side panels using two screws.]
Step 4
Attach the rear panel. Secure with 2 screws.
[Diagram Description: The rear panel is attached to the side panels using two screws.]
Step 5
Attach the wheels to the bottom of the grill assembly. Ensure the locking wheels are placed appropriately.
[Diagram Description: Wheels are attached to the bottom corners of the grill frame. Two wheels have locking mechanisms.]
Icons: ? [two-people], ? [rotate-symbol], ? [lock-symbol].
Step 6
Install the lower shelf into the main grill body.
[Diagram Description: A shelf is slid into place within the main grill structure.]
Step 7
Connect the gas hose to the grill's gas manifold.
[Diagram Description: A gas hose is shown being connected to the manifold inside the grill body.]
Step 8 (NON-SB Models)
Place the main grill body onto the base assembly. Secure with 4 screws.
[Diagram Description: The main grill body, containing the firebox and lid, is lowered onto the wheeled base and secured with four screws.]
Step 8 (SB Models)
Place the main grill body onto the base assembly. Secure with 4 screws.
[Diagram Description: The main grill body, containing the firebox and lid, is lowered onto the wheeled base and secured with four screws.]
Step 9
Attach the side shelves to the main grill body.
[Diagram Description: Side shelves are attached to the sides of the main grill body.]
Step 10
Connect the gas lines to the burners. Ensure correct tube lengths (e.g., 5/8" (16 mm) and 3/4" (20 mm)).
[Diagram Description: Gas tubes are connected to the burner assembly. Measurements for tube lengths are indicated.]
Icons: ✔️ [checkmark-green], ❌ [cross-red].
Step 11
Attach the control panel assembly to the front of the grill.
[Diagram Description: The control panel unit, with knobs and igniter buttons, is mounted onto the front of the grill.]
Step 12
Attach the side panels/doors to the grill body.
[Diagram Description: Side panels or doors are attached to the main grill body.]
Icon: ⚠️ [warning-triangle].
Step 12 (Continued)
Attach the side panels/doors to the grill body.
[Diagram Description: Side panels or doors are attached to the main grill body.]
Step 13
Attach the side panels/doors to the grill body.
[Diagram Description: Side panels or doors are attached to the main grill body.]
Step 13 (Continued)
Attach the side panels/doors to the grill body.
[Diagram Description: Side panels or doors are attached to the main grill body.]
Step 14
Attach the warming rack supports to the inside of the grill.
[Diagram Description: Supports for the warming rack are mounted inside the grill body.]
Step 15
Attach the side panels/doors to the grill body.
[Diagram Description: Side panels or doors are attached to the main grill body.]
Step 16
Connect the igniter wires to the igniter modules.
[Diagram Description: Wires are connected to the igniter components.]
Step 17
Attach the side panels/doors to the grill body.
[Diagram Description: Side panels or doors are attached to the main grill body.]
Icon: ? [lock-symbol].
Step 18
Attach the handle to the side panel/door.
[Diagram Description: A handle is screwed onto a side panel or door.]
Step 19
Attach the side panels/doors to the grill body.
[Diagram Description: Side panels or doors are attached to the main grill body.]
[Diagram Description: Shows R425SB-1 and R365SB-1 models with doors attached.]
Step 20
Install the cooking grates.
[Diagram Description: Cooking grates are placed into the grill firebox.]
Step 21
Install the warming rack.
[Diagram Description: The warming rack is placed on its supports inside the grill.]
Step 22
Install the warming rack.
[Diagram Description: The warming rack is placed on its supports inside the grill.]
Step 23 (SB Models)
Attach the side shelves to the grill body.
[Diagram Description: Side shelves are attached to the grill body for SB models.]
Step 24 (NON-SB Models)
Attach the side shelves to the grill body.
[Diagram Description: Side shelves are attached to the grill body for NON-SB models.]
Step 25
Attach the control knobs to the burner control shafts.
[Diagram Description: Control knobs are pushed onto the shafts on the control panel.]
Step 26
Cleaning and maintenance of components.
[Diagram Description: A component is shown being cleaned with a brush. A checkmark indicates correct procedure, a cross indicates incorrect.]
Icons: ✔️ [checkmark-green], ❌ [cross-red].
Parts List
Main Parts
Part # / Partie # / Parte # | R365 | R365SB | R365MK | R425 | R425SB | R525 |
---|---|---|---|---|---|---|
N010-0961 | X | X | X | |||
N010-1316 | X | |||||
N010-0874-BK | X | X | ||||
N010-0874-SS | X | |||||
N010-0985-BK | X | |||||
S91003 | X | X | X | X | X | X |
N685-0004K | X | |||||
N385-0307-SER | X | X | X | X | X | X |
N510-0013 | X | X | X | X | X | X |
S87014 | X | X | X | X | X | X |
N520-0051 | X | X | ||||
N520-0050 | X | X | ||||
N520-0049 | X | |||||
S83015 | X | X | X | |||
S83016 | ac | ac | ac | |||
S83008 | X | X | ||||
S83043 | ac | ac | ||||
S83024 | X | |||||
S83044 | ac | |||||
S87016 | X | X | X | |||
S87010 | X | X | ||||
S87013 | X | |||||
S87001 | X | X | X | X | X | X |
N200-0126-GY1SG | X | X | ||||
N200-0126-BK1SG | X | |||||
N200-0136-GY1SG | X | X | ||||
N200-0137-GY1SG | X | |||||
N010-1281-SER | p | |||||
N010-1388-SER | n | |||||
N010-1254-SER | p | |||||
N010-1480-SER | n | |||||
N010-1276-SER | p | |||||
N010-1257-SER | n | |||||
N010-1282-SER | p | |||||
N010-1266-SER | n | |||||
N010-1559-SER | p | |||||
N010-1576-SER | n | |||||
N010-1272-SER | p | |||||
N010-1269-SER | n | |||||
N010-1283-SER | p | |||||
N010-1551-SER | n | |||||
S86002 | X | X | ||||
N380-0044 | X | X | ||||
N380-0043 | X | X | X | X | X | X |
N380-0043-BK | X | |||||
N160-0045 | X | X | X | X | X | X |
N010-1222-SER | X | X | ||||
Z580-0003 | X | X | ||||
Z430-0002 | X | X |
Main Parts (Continued)
Part # / Partie # / Parte # | R365 | R365SB | R365MK | R425 | R425SB | R525 |
---|---|---|---|---|---|---|
Z305-0008 | X | X | ||||
N335-0099-BK1HR | X | |||||
Z325-0013 | X | |||||
N455-0085 | X | X | X | X | ||
N455-0084 | X | |||||
N160-0023 | X | X | ||||
N345-0021 | X | X | X | X | X | X |
Z255-0002-1 | X | X | ||||
N105-0017 | X | X | X | X | X | X |
N750-0016 | X | X | X | X | X | X |
Z720-0003 | X | X | X | X | X | X |
N720-0079 | X | |||||
N010-1030-SER | X | X | ||||
N010-1245-SER | X | |||||
N010-1041-SER | X | X | ||||
N010-0999-SER | X | |||||
N080-0364 | X | X | X | X | X | X |
N080-0365 | X | X | X | X | X | X |
N160-0035 | p | p | p | p | p | p |
N160-0035-BKOTX | p | |||||
N160-0040-GY1SG | p | |||||
N160-0040-BK1SG | p | |||||
N160-0034-GY1SG | p | p | p | |||
N710-0107 | X | X | X | |||
N710-0094 | X | X | ||||
N710-0108 | X | |||||
N430-0002 | X | |||||
N555-0097 | X | X | X | X | X | X |
N080-0378-GY1SG | X | X | X | X | X | X |
N080-0378-BK1SG | X | |||||
N475-0356-GY1SG | X | X | X | X | X | X |
N475-0356-BK1SG | X | |||||
N255-0027 | X | X | X | X | X | X |
S85001 | p | p | p | p | p | p |
S85002 | n | |||||
N160-0033-GY1SG | X | X | X | X | X | X |
N160-0033-BK1SG | X | |||||
N710-0062 | X | X | X | X | X | X |
N475-0442-GY1SG | X | X | X | X | ||
N475-0442-BK1SG | X | |||||
N475-0363-GY1SG | X | X | ||||
N475-0449-GY1SG | X | |||||
N590-0280-SER | X | X | X | X | X | X |
N010-1248-SER | X | |||||
N590-0254-SER | X | |||||
S87015 | X | X | X | X | X | X |
N080-0254G | p | |||||
N510-0015 | X | X | X | X | X | X |
S82001 | X | X | X | X | X | X |
N080-0387-GY1SG | X |
Accessories Parts List
Accessories Part # | Description | R365 | R365SB | R365MK | R425 | R425SB | R525 |
---|---|---|---|---|---|---|---|
N590-0261 | Condiment Basket / Panier à Condiments / Bandeja de Condimentos | ac | ac | ac | ac | ac | |
62050 | Burner & Jetfire Maintenance Kit / Trousse d'entretien pour brûleur et système jetfire / Kit de mantenimiento de quemadores y JETFIRE | ac | ac | ac | ac | ac | ac |
69911 | Rotisserie Kit / Ensemble de la Rôtissoire / Kit de Asador Eléctrico | ac | ac | ac | ac | ac | ac |
61365 | Cover / Housse / Funda de la Parrilla | ac | ac | ac | |||
61427 | Cover / Housse / Funda de la Parrilla | ac | ac | ||||
61527 | Cover / Housse / Funda de la Parrilla | ac | |||||
56365 | Cast Iron Griddle / Plaque de Cuisson en Fonte / Plancha de hierro fundido | ac | ac | ac | ac | ||
67732 | Charcoal Tray / Support à Charbon / Bandeja para Carbón | ac | ac | ac | ac | ac | ac |
62007 | Grease Trays Foil (5 pieces) / Ensemble de 5 Récpients à Graisse Foil / Bandejas Desechables Para Grasa (5 piezas) | ac | ac | ac | ac | ac | ac |
S82002 | Caster Kit / Kit de Roulettes / Kit de Ruedas | ac | ac | ac | ac | ac | ac |
Component Diagrams
Detailed diagrams illustrating the assembly of various grill components, including the lid assembly, burner box, control panel, side shelves, doors, and internal parts. These diagrams help identify part placement and orientation during assembly.
Key components shown include:
- Lid and hood assembly
- Burner box and ignition system
- Control panel and knobs
- Side shelves and brackets
- Doors and hinges
- Wheels and base structure
- Internal components like heat deflectors, grates, and warming racks
- Gas manifold and hoses
Product Information
Napoleon products are protected by one or more U.S. and Canadian and/or foreign patents or patents pending.
Contact Napoleon:
- Phone: 1-866-820-8686
- Email: grills@napoleon.com
- Website: www.napoleon.com
- Address: WOLF STEEL Ltd., 214 Bayview Drive, Barrie, Ontario, Canada. L4N 4Y8
Document Version: N415-0635 | E April 12, 2022