Ozito 210mm Compound Mitre Saw Instruction Manual

Specifications

Standard Equipment

• Compound Mitre Saw
• 2 x Material Support Bars
• 2 x Hex Keys & Dust Bag

Warranty Information

3 YEAR REPLACEMENT WARRANTY*

Your product is guaranteed for a period of 36 months from the original date of purchase. If a product is defective, it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts (e.g., valve adapters and accessories).

*This product is intended for DIY use only, and the replacement warranty covers domestic use.

To make a claim under this warranty:

1. Return the product to your nearest Bunnings Warehouse with your Bunnings Register Receipt.
2. Prior to returning, please telephone the Ozito Customer Service Helpline:
   • Australia: 1800 069 486
   • New Zealand: 0508 069 486
3. To ensure a speedy response, please have the model number and date of purchase available.

The benefits provided under this warranty are in addition to other rights and remedies available at law. Goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and compensation for other reasonably foreseeable loss or damage. You are also entitled to repair or replacement if goods fail to be of acceptable quality and the failure is not major.

Generally, you will be responsible for costs associated with a claim. However, where you have suffered additional direct loss due to a defective product, you may be able to claim expenses by contacting the customer service helpline.

WARNING: The following actions will result in the warranty being void:

• Operating the tool on a supply voltage other than specified.
• Damage or defects caused by abuse, accidents, or alterations.
• Failure to perform maintenance as set out in the instruction manual.
• Disassembly or tampering with the tool.
• Professional, industrial, or high-frequency use.

Ozito Industries Pty. Ltd. 25 Fox Drive, Dandenong South, Victoria, Australia 3175.

Know Your Product

Compound Mitre Saw Components:

1. Safety Release Lever
2. Carry Handle
3. Retractable Blade Guard
4. On/Off Trigger
5. Cutting Handle
6. Motor
7. Lock Down Pin
8. Bevel lock
9. Material Support Bar
10. Mounting Point
11. Fence
12. Mitre Table
13. Mitre Table Lock
14. Material Clamp

Diagram Description: A diagram shows the compound mitre saw with numbered callouts pointing to each of the 14 components listed above.

Setup & Preparation

Operation

4. Types of Cuts

WARNING: Do not use the mitre saw to cut metal or masonry.

WARNING: For all types of cuts, ensure that the saw is locked into position.

Straight Cutting

A straight cut is made by cutting the grain of the workpiece. A 90° straight cut is made with the mitre scale set to 0°.

Max. cutting capacity wood: 55 x 120mm

Diagram Description: Shows a 90° straight cut on a piece of wood.

Mitre Cuts

Mitre cuts are made with the mitre scale set at an angle other than 0°.

Max. cutting capacity wood: 55 x 80mm

Diagram Description: Shows a mitre cut at an angle (e.g., 45°) on a piece of wood.

Bevel Cutting

A bevel cut is made by cutting across the grain of the workpiece with the blade angled to the mitre table.

Max. cutting capacity wood: 32 x 120mm

WARNING: Ensure the fence is clear of the blade before bevelling.

Diagram Description: Shows a bevel cut with the blade angled.

Compound Mitre Cuts

A compound mitre cut involves using a mitre angle and a bevel angle at the same time.

Max. cutting capacity wood: 32 x 80mm (Left)

Diagram Description: Shows a cut that is both a mitre and a bevel angle.

5. Troubleshooting

Maintenance

WARNING: Before cleaning or carrying out any maintenance, ensure the tool is disconnected from the power supply to prevent accidental starting.

Carbon Brushes

When carbon brushes wear out, the mitre saw may spark or stop. Discontinue use immediately. They should be replaced before recommencing use. Carbon brushes are a wearing component and are not covered under warranty. Continued use with worn brushes may cause permanent damage. If replacement is needed, take the saw to an electrician or power tool repairer for a quick and low-cost replacement. Always replace both carbon brushes simultaneously.

Note: A small amount of sparking visible through housing vents is normal.

Transportation

The lock down pin holds the cutting head down during transportation or storage. Never use the saw with the lock down pin engaged. Tighten the slide lock during transportation.

Diagram Description: Shows the lock down pin being used to secure the head.

Supply Cords

If the supply cord is damaged, it must be replaced by an electrician or power tool repairer to avoid a hazard.

Note: Ozito Industries is not responsible for damage or injuries caused by unauthorized repairs or mishandling of the mitre saw.

Changing The Blade

WARNING: Never use a blade that is too thick or larger than the stated capacity of the mitre saw, as it might contact the blade guard, risking personal injury or damage to the saw. This will not be covered under warranty.

WARNING: Wear gloves when performing a blade change operation.

Only use mitre saw blades with maximum speeds equal to or higher than the maximum speed marked on the tool. Only blades with the following dimensions may be used: (Diameter) 210 x (Bore) 16 x (Kerf) 2.8mm.

1. Ensure the plug is disconnected from the mains power supply and the cutting head is raised. If the head lock down pin is engaged, pull it and gently raise the cutting head.
2. Raise the lower guard out of the way and hold it.
3. Using the 5mm Hex Key, loosen the guard cover screw until it disengages the blade bolt cover.
4. Swing the blade bolt cover up and out of the way to reveal the bolt head in the centre of the blade.
5. Place the 6mm Hex Key onto the blade bolt.
6. Depress the spindle lock button. Rotate the Hex Key until the spindle lock clicks into position to ensure engagement. [Diagram: Shows spindle lock button being depressed.]
7. Loosen the bolt in the centre of the blade by turning the Hex Key clockwise (the blade bolt has a left-hand thread).
8. Remove the blade bolt followed by the outer flange. The blade can now be removed by pulling it away from the spindle. Set aside for reassembly. [Diagram: Shows removing bolt, outer flange, and blade.]

Note: Use a rubber mallet to tap the blade off if it is stuck.

9. Install the new blade over the spindle and onto the inner flange.
10. Replace the outer flange by placing its cupped side against the blade, followed by the blade bolt.
11. Place the 6mm Hex Key onto the blade bolt.
12. Depress the spindle lock button and rotate the Hex Key until it clicks into position.
13. Tighten the blade bolt by turning the Hex Key anti-clockwise (left-hand thread).
14. Swing the blade bolt cover back into place and secure it with the guard cover screw. Ensure the lower guard operates smoothly and properly protects the blade before use.

WARNING: Ensure the correct blade bush is used for the spindle and blades fitted.

WARNING: To ensure correct blade rotation, always install the blade with teeth pointing downwards. Ensure the arrow direction on the blade corresponds with the arrow on the upper blade guard.

Diagram Description: Shows the correct orientation of the blade and the relationship between the blade arrow and guard arrow. Also shows the inner and outer flanges.

Description of Symbols

Caring for the Environment

Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.

Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice.

Spare Parts

Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse.

For further information, or any parts not listed here, visit www.ozito.com.au or contact Ozito Customer Service:

• Australia: 1800 069 486
• New Zealand: 0508 069 486
• E-mail: enquiries@ozito.com.au

Electrical Safety

WARNING: When using mains-powered tools, basic safety precautions should always be followed to reduce the risk of fire, electric shock, personal injury, and material damage.

• Read the whole manual carefully and know how to switch the tool off in an emergency before operating.
• Save these instructions and other documents supplied with the tool for future reference.
• This tool is designed for 230V and 240V only. Always check that the power supply corresponds to the voltage on the rating plate. A power source with a voltage greater than specified can result in serious injury or damage. If in doubt, do not plug in the tool. Using a power source with a voltage less than the nameplate rating is harmful to the motor.
• Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
• This tool is double insulated; therefore, no earth wire is required.
• Note: Double insulation does not replace normal safety precautions. The insulation system provides added protection against injury from possible electrical insulation failure within the tool.
• Using an Extension Lead: Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead for damage, wear, and ageing. Replace if damaged or defective. When using an extension lead on a reel, always unwind it completely. Using an unsuitable or damaged extension lead may result in fire or electric shock.
• The power supply for this product should be protected by a residual current device (rated at 30mA or less). An RCD reduces the risk of electric shock.

General Power Tool Safety Warnings

WARNING: Read all safety warnings and instructions. Failure to follow them may result in electric shock, fire, and/or serious injury.

1. Work Area Safety: Keep work area clean and well lit. Do not operate in explosive atmospheres. Keep children and bystanders away.
2. Electrical Safety: Match plugs to outlets. Do not modify plugs. Avoid body contact with earthed surfaces. Do not expose tools to rain or wet conditions. Do not abuse the cord. Use outdoor-suitable extension cords. Use RCD-protected supply in damp locations.
3. Personal Safety: Stay alert, use common sense. Do not use while tired or under the influence. Use personal protective equipment (eye protection, dust mask, etc.). Prevent unintentional starting. Remove adjusting keys before turning on. Do not overreach; maintain proper footing and balance. Dress properly; keep hair, clothing, and gloves away from moving parts. Ensure dust extraction is connected and used. Do not let familiarity lead to complacency.
4. Power Tool Use and Care: Do not force the tool; use the correct tool for the application. Do not use if the switch is faulty. Disconnect from power before making adjustments or storing. Store idle tools out of reach of children. Maintain power tools; check for misalignment or damage. Keep cutting tools sharp and clean. Use tools, accessories, and bits according to instructions. Keep handles and grasping surfaces dry and clean.
5. Service: Have power tools serviced by qualified personnel using identical replacement parts.

Mitre Saw Safety Warnings

WARNING: The appliance is not to be used by persons with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless supervised. Young children should be supervised.

• Mitre saws are for wood or wood-like products only; not for ferrous materials with abrasive cut-off wheels.
• Use clamps to support the workpiece whenever possible. Keep hands at least 100mm from the saw blade. Do not cut pieces too small to be securely clamped or held by hand.
• The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the workpiece into the blade or cut "freehand".
• Never cross your hand over the intended line of cutting. Supporting the workpiece "cross handed" is very dangerous.
• Do not reach behind the fence with either hand closer than 100mm from the saw blade while it is spinning.
• Inspect workpiece before cutting. Clamp bowed or warped workpieces with the bowed face toward the fence. Ensure no gap between workpiece, fence, and table. Remove nails and foreign objects.
• Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece.
• Cut only one workpiece at a time.
• Ensure the mitre saw is mounted or placed on a level, firm work surface.
• Plan your work. Ensure the adjustable fence is set correctly for each angle change. Perform a dry run to check for interference.
• Provide adequate support for workpieces wider or longer than the table top.
• Do not use another person as a substitute for table extension or support.
• The cut-off piece must not be jammed or pressed against the spinning saw blade.
• Always use a clamp or fixture designed to properly support round material.
• Let the blade reach full speed before contacting the workpiece.
• If the workpiece or blade becomes jammed, turn off the saw, wait for parts to stop, and disconnect the plug. Free the jammed material.
• After finishing the cut, release the switch, hold the saw head down, and wait for the blade to stop before removing the cut-off piece.
• Hold the handle firmly when making an incomplete cut or releasing the switch before the saw head is fully down.
• Always remove the plug from the mains socket before making any adjustments or maintenance.
• When operating, use safety equipment: safety goggles or shield, ear protection, dust mask, and protective clothing including safety gloves. Keep hands away from moving parts.
• Ensure adequate lighting. Never saw near combustible liquids or gases. Keep the floor area clean and level.
• Do not use the saw unless guards are in place. Periodically check that all fixings are tightened.
• Never use a cracked or distorted saw blade. Do not use High Speed Steel (HSS) blades.
• If the table insert is damaged or worn, have it replaced.
• Do not store materials or equipment above the machine where they could fall into it.
• Always hold the saw on insulated parts. If you cut into hidden wiring, switch off and remove the plug immediately.
• Do not lock the movable guard in the open position. Ensure it works properly and returns to cover the teeth. Ensure the arm is secure when bevelling.
• Connect the saw to a dust collection device and ensure it is operating properly. Wear a dust mask when operating.
• When cutting long pieces, ensure ends are adequately supported at the same height as the saw table top.
• Do not force the tool; allow the blade to cut.
• Do not remove cut-offs until the saw head is upright, the blade guard is fully enclosing the blade, and the blade has stopped. Never use hands to remove sawdust near the blade.
• Do not slow or stop a blade with a piece of wood. Let the blade come to rest naturally.
• Take additional care when trenching (slotting).
• Note the direction of motor and blade rotation. Use correctly sharpened blades and observe maximum speed. Only use specified blade dimensions.
• This saw is only for cutting timber and plastics. Do not cut metal, masonry, or firewood.
• Periodically wipe the laser lens gently with a dry soft cloth. Do not stare directly into the laser. Always check the laser on a workpiece.
• The mitre saw can be carried by the carrying handle only after it has been removed from mains power and secured in the locked-down position. Saw blades should be carried in a holder.