Mark-10 WT-205M Motorized Wire Crimp Pull Tester

Distributed by: ABQ Industrial LP USA

Tel: +1 (281) 516-9292 / (888) 275-5772 | eFax: +1 (866) 234-0451

Web: https://www.abqindustrial.net | E-mail: info@abqindustrial.net

User's Guide

Thank You

Thank you for purchasing a Mark-10 WT-205M wire crimp pull tester, designed for pull test applications up to 200 lbF (1,000 N). With proper usage, we are confident that you will get many years of great service with this product. Mark-10 instruments are ruggedly built for many years of service in laboratory and industrial environments.

This User's Guide provides setup, safety, and operation instructions. Dimensions and specifications are also provided. For additional information or answers to your questions, please do not hesitate to contact us. Our technical support and engineering teams are eager to assist you.

Before use, each person who is to use the WT-205M should be fully trained in appropriate operation and safety procedures.

List of Included Items

Qty.Part No.Description
1WT-205MWire crimp pull tester
1AC1138Power cord
1-Certificate of calibration without data (standard) or with data (optional)
1AC1135Optional ring terminal fixture
1AC1136Optional blank fixture
1AC1132Optional wedge grip assembly
1AC1134Optional bollard grip assembly
1AC1133Optional dual roller grip assembly
1AC1137-1Optional carrying case
1AC1111USB cable
--USB driver, MESUR® Lite software, MESUR®gauge evaluation software, User's Guide

Download at: www.mark-10.com/resources

Safety

2.1 Checks and Procedures

The following safety checks and procedures should be performed before and during operation:

  1. Always consider the characteristics of the sample being tested before initiating a test. A risk assessment should be carried out beforehand to ensure that all safety measures have been addressed and implemented.
  2. Wear eye and face protection when testing. Be aware of the dangers posed by potential energy that can accumulate in the sample during testing. Extra bodily protection should be worn if a destructive failure of a test sample is possible.
  3. Keep away from moving parts of the tester. Loose articles of clothing should not be worn. Long hair should be covered to avoid a hazardous situation.
  4. In those applications which could lead to a hazardous situation, use of a machine guard is strongly recommended.
  5. When the tester is not in use, ensure that the power is turned off to prevent accidental engagement of any of the controls.

Safety features provided by this pull tester may be impaired if it is not used in a manner not specified by Mark-10.

2.2 Emergency Stop

The emergency stop switch is located on the front, right side of the tester. It is a red button with a yellow ring. Pressing the button down stops motion. Rotating it clockwise releases the switch.

Setup

3.1 Mechanical Setup

3.1.1 Assembly

The tester is shipped completely assembled.

3.1.2 Mounting and Placement

Place the tester on a clean, flat, and level work area free from vibration. If desired, the tester can be secured to the work area with four 1/4-20 screws fastened into the threaded holes in the underside of the base (depth of 0.5 in. [12 mm]). Ensure that the rear of the tester is easily accessible, so that the power cord can be disconnected in an emergency.

3.1.3 Sample Setup

  1. Secure the terminal into the standard terminal fixture, optional ring terminal fixture, or optional wedge grip assembly. Index the fixtures until the desired slot or ring size is aligned with the lower grip adjacent to the lever. The fixtures will click when indexing to each size selection.
  2. Insert the loose end of the wire through the mechanism, maintaining tension on the wire as you insert it.

Visual aids for fixtures include:

  • Figure 3.1: Wire terminal fixture
  • Figure 3.2: Ring terminal fixture (optional)
  • Figure 3.3: Wedge grip assembly (optional)
  • Figure 3.4: Wedge grip assembly (showing wire insertion)
  • Figure 3.5: Bollard grip assembly (optional)
  • Figure 3.6: Dual roller grip assembly (optional)

3.2 Connections and Outputs

The rear panel of the tester features several connections:

  • 1. I/O Connector: Provides RS-232, set point, analog, Mitutoyo, and other outputs. Refer to the Communications and Outputs section for details.
  • 2. Fuse: Located for protection.
  • 3. Power Switch: Used to turn the unit on and off.
  • 4. Power Plug Receptacle: Where the power cord is plugged in. Refer to the Connecting power sub-section for important safety information.
  • 5. USB Connector: For data output to a PC, PLC, printer, etc.

3.3 Installing the USB Driver

If communicating via USB, install the USB driver available at: www.mark-10.com/resources. Caution: Install the USB driver before physically connecting the tester to a PC with the USB cable.

Further instructions for configuring and using the tester's outputs are provided in the Communications and Outputs section.

3.4 Connecting Power

Plug one end of the power cord into its receptacle at the rear of the tester and the other end into a wall outlet with local earth ground (3-prong connector).

Before turning on power, perform the following safety checks:

  1. Never operate the tester if there is any visible damage to the power cord or the tester itself. The WT-205M is powered by 100-240VAC. Contact with this high voltage can cause serious injury or death.
  2. Ensure the tester is kept away from water or any electrically conductive liquids at all times.
  3. Make sure the electrical outlet powering the tester has local earth ground (3-prong connector).
  4. The tester should be serviced by a trained technician only. Power must be disconnected before disassembly.
  5. Never use a detachable mains supply cord with inadequate ratings.

After these checks, the tester may be powered on and is ready for operation.

Home Screen and Controls

4.1 Demo Mode Functions

The WT-205M is shipped in Demo Mode, providing full functionality of all available optional functions for an evaluation period of 160 operating hours. After this period expires, any functions not purchased will no longer be accessible.

Upon initial power-up, the display shows:

  • DEMO MODE
  • All functions are temporarily enabled.
  • Remaining demo time: 160 hours
  • Press ENTER.

The available optional functions are:

  1. Profiles: Save and recall test parameter sets (speed, pass/fail limits, units, etc.). Up to 500 profiles can be stored.
  2. Load Holding: The tester stops and maintains a specified load for a specified period.
  3. Pull To Load: The tester stops when a specified load is reached.
  4. Date & Time Stamp: Assigns a date and time stamp to each saved data point.

Refer to the Function Activation section for activation instructions.

4.2 Home Screen

The home screen displays various information:

  • 1. Status: Indicates STOPPED, PULLING, RETURNING, or HOLDING.
  • 2. Position: Indicates HOME or LIMIT.
  • 3. Primary Reading: The current displayed reading.
  • 4. Peak Force: The maximum measured tension force, resettable with ZERO.
  • 5. Unit of Measurement: Displays the current unit (e.g., lbF, ozF, kgF, N, kN).
  • 6. Pass/Fail Indicators: Red "X" for out of limits, green "checkmark" for within limits.
  • 7. Mode: Indicates the current measurement mode (RT for Real Time, PK for Peak).
  • 8. Break Detection Indicator: The letter "B" appears if Break Detection is enabled.
  • 9. Profile Name: Indicates the currently selected profile.
  • 10. Number of Data Points: Shows the count of stored data points (up to 2,000).
  • 11. Peak Value: Displays the peak force reading.

4.3 Controls

The tester is operated using several keys:

Primary LabelPrimary FunctionSecondary LabelSecondary Function
ENTERVarious uses, as described in the following sections.--
ZEROZeroes the primary reading and peaks.(UP)Navigates up through the menu and sub-menus.
MENUEnters the main menu.ESCAPEReverts one step backwards through the menu hierarchy.
MODEToggles between measurement modes.(DOWN)Navigates down through the menu and sub-menus.
DATAStores a value to memory, transmits the current reading to an external device, and/or initiates automatic data output, depending on setup.DELETEEnables and disables Delete mode while viewing stored data.
STARTStarts motion. Press and release to produce maintained motion. In Maintenance mode, a key press results in momentary motion.-Reverses motion. Press and release to produce maintained motion until return to the Home position. In Maintenance mode, a key press results in momentary motion.
STOPStops motion.RETURNMoves the grip mounting plate left.
---Moves the grip mounting plate right.

4.4 Menu Navigation Basics

Most functions and parameters are configured via the main menu. Press MENU to access it. Use UP and DOWN keys to scroll through items. The current selection is highlighted. Press ENTER to select a menu item, then use UP and DOWN again to scroll through sub-menus. Press ENTER again to select a sub-menu item.

For parameters that can be selected or deselected, press ENTER to toggle. An asterisk (*) indicates selection. For numerical input, use UP and DOWN keys to increment/decrement. Hold keys for auto-increment. Press ENTER to save, or ESCAPE to revert without saving.

Operating Modes

Caution: If the tester's capacity is exceeded by more than 10%, the display shows "OVER" and an audible tone sounds until MENU is pressed or the load is reduced.

Three operating modes are available. Cycle between modes by pressing MODE on the home screen:

  • 5.1 Real time (RT): Displays the live measured reading.
  • 5.2 Peak (PK): Displays the peak tension reading observed. The peak value is retained even if the force decreases. Pressing ZERO resets the value.
  • 5.3 Break Detection (RT B or PK B): Stops motion when a sample break occurs, defined as a force decrease to a specified percentage of the peak.

Units of Measurement

The WT-205M can display five different force measurement units. Select Units from the menu to change the unit. Available units are:

  • lbF (Pound-force)
  • ozF (Ounce-force)
  • kgF (Kilogram-force)
  • N (Newton)
  • kN (Kilonewton)

Note: Changing the unit in this menu does not set the default unit. Configure the default unit in the Initial Settings menu.

Digital Filters

Digital filters smooth readings affected by mechanical interference. They use a moving average technique. A selection of 1 disables the filter.

To access filter settings, select Filters from the menu. Two filters are available:

  • Current Reading: Applies to peak capture rate.
  • Displayed Reading: Applies to the primary reading. Available settings: 1, 2, 4, 8, 16, 32, 64, 128, 256, 512, 1024.

It is recommended to use the lowest value for Current Reading filter for best performance and the highest value for Displayed Reading filter for best stability.

Pass / Fail Limits

8.1 General Information

Pass/fail limits provide tolerance checking with visual (red/green indicators) and audible alerts. Outputs can trigger external devices for process control. Two limits (high and low) are stored in memory and compared against the primary reading. Signaling indicates "under", "in range", or "over".

8.2 Configuration

To configure pass/fail limits, select Pass / Fail Limits from the menu. Limits can be enabled individually, in pairs, or not at all.

The upper limit appears in the upper right corner of the display, and the lower limit in the lower right corner. If only one limit is enabled, "OFF" appears for the other. If neither is enabled, both corners are blank.

If only a minimum force is required, set only the lower pass/fail limit. A red "X" illuminates if the value is below this limit; a green "checkmark" illuminates if it is above.

Note: Pass/fail limits and set point outputs reference the displayed reading, not necessarily the live load.

8.2.1 Set Point Outputs Schematic Diagram: This diagram illustrates the connections for set point outputs, showing connections for Gauge, Load, GND, and outputs like BSS138.

Speed

Adjust speed settings to comply with standards. Select Speed from the menu.

  • Units: Select between inches per minute (in/min) or millimeters per minute (mm/min).
  • Pull Speed: Sets the test speed. Available settings: 0.5-12.0 in/min (0.1 increments) or 10-300 mm/min (0.5 increments).
  • Return Speed: Sets the speed for manual RETURN key presses or Auto Return. Available settings: 12-45 in/min (1 increment) or 300-1,100 mm/min (25 increments).

Preload

To improve testing efficiency, an initial speed (preload) can be set, reverting to the programmed test speed when the mechanism engages the sample. Select Preload from the menu.

  • Enabled: Activates the Preload function.
  • Force: Sets the force at which speed reverts to the programmed test speed. Available settings: 1-100 lbF (0.1 increments).
  • Speed: Sets the initial speed until preload. Available settings: 12-25 in/min (1 increment) or 300-625 mm/min (25 increments).

Press ZERO to arm the function after exiting the menu.

Note: Set preload force well below the expected testing force to avoid overshoot in Load Holding or Pull to Load.

Pull To Load (optional function)

For non-destructive testing, the tester can stop when a specified load is reached. Select Pull to Load from the menu.

  • Disabled: Disables the function.
  • Enabled: Enables the function.
  • Force: Sets the force at which the tester stops. Available settings: 0-200 lbF (0.1 increments).

Additional automatic functions can be performed upon completion of a pull to load sequence, as described in the Auto Settings section.

Load Holding (optional function)

Load Holding maintains a specified load for a set period, reacting dynamically to load changes. Select Load Holding from the menu.

  • Enabled: Activates the function.
  • Time (mm:ss): Sets the duration for maintaining the load. Available settings: 0-60 minutes (1 second increments).
  • Hold Force: Sets the force to be maintained. Available settings: 0-200 lbF (0.1 increments).

Press ZERO to arm. The display shows "LH ON". A counter shows remaining time during the test.

Additional automatic functions can be performed upon completion, as described in the Auto Settings section.

Break Detection

This function senses wire-terminal separation. A break is defined as force increasing beyond a threshold, then decreasing. Upon detection, the tester can stop and return to the Home position if Auto Return is enabled.

Break detection settings are configured centrally and apply to any mode where enabled. Refer to Operating Modes for mode-specific configuration.

13.1 Configuration

To enable Break Detection, select Break Detection from the main menu.

  • Enabled: Activates the function. The letter "B" appears on the home screen.
  • Threshold: Sets the percentage of full scale at which break detection becomes active, ignoring peaks during loading/unloading. Available settings: 1-90% (1% increments).

Press ZERO to arm Break Detection. The message changes from "B" to "B ON". Tones can sound for triggered functions if enabled.

Auto Return

This function reverses direction and proceeds to the home position at maximum speed. Auto Return is triggered by the first of these conditions met:

  1. Break has occurred
  2. Target load has been reached
  3. Load holding sequence has completed
  4. End of travel has been reached
  • Disabled: Disables Auto Return.
  • Enabled: Enables Auto Return.

Auto Settings

The tester can perform automatic functions upon returning to the Home position (after manual reverse, Auto Return, Break Detection, Pull to Load, or Load Holding).

Available automatic functions include:

  1. Saving the peak value to memory.
  2. Transmitting the peak reading.
  3. Toggling an output pin.
  4. Zeroing readings after a settable delay.

Select Auto Settings from the menu to configure:

  • Memory Storage: Stores the peak reading to memory.
  • RS232/USB Output: Outputs peak, date/time stamp (if installed) via RS-232 and USB.
  • Mitutoyo Output: Outputs the peak via Mitutoyo.
  • Output Pin: Sets SP1, SP2, or SP3 pin low until ZERO is pressed. Select "NONE" if not required.
  • Auto Zero: Zeroes the display.
  • Auto Zero Delay: Sets a delay before automatic zeroing upon return to Home.

Data Memory and Statistics

The WT-205M stores up to 2,000 data points. Readings can be stored, viewed, and output. The most recent data point can be deleted. Statistics are calculated for stored data.

To enable memory storage, select DATA Key, then Memory Storage. The data record number "0000" appears on the home screen. Press DATA to save the current reading. The record number increments.

To view, edit, and output data/statistics, select Memory from the menu.

16.1 View Data

All saved data points can be viewed, showing the record number, value, and unit of measurement. Example data points are listed.

16.1.1 Date & Time Stamp: If installed, pressing ENTER for a data point displays its associated date, time, and profile name.

16.2 Delete Data

The last data point may be deleted by pressing DELETE while highlighting it. A "D" appears next to the record number. Press ENTER to confirm deletion. Press DELETE again to exit Delete mode. Refer to Clear All Data to delete all points.

16.3 Statistics

Statistical calculations include number of readings, minimum, maximum, mean, and standard deviation.

16.4 Output Load Data

Press ENTER to output data to an external device. The display shows "SENDING DATA..." then "DATA SENT". Errors show "DATA NOT SENT". Data can be downloaded via Mark-10 programs.

16.5 Output Full Data

Press ENTER to output data with time, date, and profile name (requires optional Profiles and Date & Time Stamp functions). Display messages are similar to Output Load Data.

16.6 Output Statistics

Press ENTER to output statistics. Display shows "SENDING STATS..." then "STATS SENT". Errors show "STATS NOT SENT".

16.7 Clear All Data

Press ENTER to clear all data. A prompt "CLEAR ALL DATA?" appears. Select Yes or No. Clearing data can also be done by highlighting Memory and pressing DELETE.

Communications and Outputs

17.1 Serial / USB

Communication is via micro USB or 15-pin serial ports. It is possible only when the tester is in the main operating screen.

To set up RS-232 and USB communication, select Serial/USB Settings from the menu.

  • Communication Settings: Data Bits: 8, Stop Bits: 1, Parity: None.
  • Baud Rate: Select as required for the application, matching the receiving device.
  • Data Format: Select Numeric + Units (includes value and unit) or Numeric Only (value only).

17.1.3 Data Communication

Data points can be transmitted by pressing DATA. The WT-205M can also be controlled by an external device via RS-232 or USB. Supported commands include ?, MEM, MEMFL, STA, CLRMEM.

Command Responses: A request command '?' returns load data, followed by space and load unit, terminated by CR-LF. Example: "124.8 lbF". Errors report code *10 (illegal command).

17.2 Mitutoyo BCD Settings

This output is for connecting to data collectors, printers, etc., that accept Mitutoyo BCD data. Data points can be transmitted by pressing DATA or requested from the Mitutoyo device.

17.3 Analog Output

This output is for chart recorders, oscilloscopes, data acquisition systems, etc. It produces -1VDC at full scale.

DATA Key Functions

The DATA key can be configured for various functions. Select DATA Key from the menu.

Three options are available for the DATA key's function when pressed:

  • RS232/USB Output: Outputs data via serial and USB ports.
  • Mitutoyo Output: Outputs data via Mitutoyo (Digimatic) through the serial port.
  • Memory Storage: Stores a reading to memory.
  • Profile Name Out.: Outputs the Profile name (requires optional Profiles function).
  • Date Output: Outputs the date stamp (requires optional Date & Time Stamp function).
  • Time Output: Outputs the time stamp (requires optional Date & Time Stamp function).

Any combination of these functions can be selected.

I/O Connector Pin Diagram (DB-15HD female)

The I/O connector has 15 pins with specific functions:

  • Pin 1: Signal Ground
  • Pin 2: Tension Overload (Output)
  • Pin 3: RS-232 Receive (Input)
  • Pin 4: RS-232 Transmit (Output)
  • Pin 5: +12V DC (Input / Output)
  • Pin 6: Analog Output (Output)
  • Pin 7: (Unused)
  • Pin 8: Mitutoyo Clock (Output)
  • Pin 9: Mitutoyo Data or (Output)
  • Pin 10: Mitutoyo Request or (Input)
  • Pin 11: Set Point Pin 1 (SP1) (Output)
  • Pin 12: Set Point Pin 2 (SP2) (Output)
  • Pin 13: Set Point Pin 3 (SP3) (Output)
  • Pin 14: (Unused)
  • Pin 15: Mitutoyo Ready (Output)

* Maximum voltage: 40V.

Profiles (optional function)

Groups of menu settings can be saved as profiles and recalled later. Select Profiles from the menu to save, edit, and recall.

  • Current: Displays the currently selected profile name. It can be renamed using the UP/DOWN and DATA keys.
  • Save to Current Prof.: Saves settings to the currently selected profile.
  • Select Profile: Views a list of saved profiles. Selecting one may delete previously saved data. "NO PROFILE" contains factory defaults.
  • Save as New Profile: Saves settings to a new profile.
  • Delete Current Prof.: Deletes the currently selected profile (except "NO PROFILE").

A warning message appears if settings are changed and not saved.

Passwords

Two passwords can control access to Calibration and other keys. Access the password setup screen via Passwords from the menu.

19.1 Calibration Password

Select Calibration from the sub-menu to set a password. Options include Disabled, Enabled, and Set Password (0000-9999).

19.2 MENU Key Password

If enabled, a password is required each time the MENU key is selected.

19.3 Locking Out Other Keys

Individual keys (MODE, ZERO, DATA) can be locked out. Pressing a locked key prompts "KEY PROTECTED".

19.4 Password Prompts

When passwords are enabled, an "ENTER PASSWORD" prompt appears. Use UP/DOWN keys to select the password and ENTER to continue. Incorrect entry shows "INCORRECT PASSWORD" with options to reset or request a code.

If a password is lost, press ENTER to generate a request code, which can be used to obtain an activation code from Mark-10 or a distributor.

Other Settings

20.1 Date & Time (optional function)

If the Date & Time Stamp function is installed, configure date and time formats in the Date & Time menu. Select preferred date (MM/DD/YYYY or DD/MM/YYYY) and time (12H or 24H) formats. Use ENTER to scroll fields and UP/DOWN to adjust values.

20.2 LCD Contrast

Adjust the display contrast by selecting LCD Contrast from the menu. Select a value from 0 to 25.

20.3 Tones

Enable audible tones for key presses and alerts (overload, pass/fail). Pass/fail alerts can be momentary or continuous. Select Tones from the menu to configure which functions trigger tones.

20.4 Initial Settings

Configure initial settings upon power-on, such as Units (default lbF) and Mode (default Real Time). Select Initial Settings from the menu.

20.5 Restore Default Settings

Restore factory default settings by selecting Restore Defaults from the menu.

20.6 Motion Keys Settings

Three button function modes are available:

  1. Maintained: Grip plate moves continuously while button is held; STOP halts motion.
  2. Momentary: Grip plate moves only while button is held; releasing stops motion.
  3. Auto: Holding button >0.5 sec enters momentary mode. A short tap operates in maintained mode. STOP halts maintained motion.

20.7 Information / Welcome Screen

The Information screen, accessible from the menu, displays tester details: Wire Terminal Tester, Series WTM, Model No: WT-205M, Serial No: 1234567, Version: 1.0, (c) Mark-10 Corp.

Function Activation

Optional functions can be ordered upfront or enabled via an activation code.

21.1 Demo Mode Functions

The WT-205M ships in Demo Mode for 160 operating hours, offering full functionality. After expiry, purchased functions remain accessible.

An additional 160-hour demo period can be enabled by selecting Reset Demo Time from the Function Activation menu and following the request/activation code procedure.

21.2 Activating Functions

Select Function Activation from the menu. Functions marked with an asterisk (*) are installed. To install another function, scroll to it and press ENTER.

Activation involves supplying a request code to Mark-10 or a distributor, who provides an activation code. Use UP/DOWN keys to select characters, and DATA to advance. Press ENTER to confirm. Successful entry permanently installs the function.

Calibration

22.1 Initial Physical Setup

Mount the tester vertically to a rugged fixture capable of withstanding the instrument's full capacity. Use certified deadweights or master load cells with appropriate mounting hardware. A calibration kit is available from Mark-10.

22.2 Calibration Procedure

  1. Select Calibration from the menu.
  2. Press DATA to invert the display if desired, then press ENTER to continue.
  3. Enter the number of calibration points (1 to 10). For ±0.2% accuracy, 5 or more evenly spaced increments are recommended (e.g., 40, 80, 120, 160, 200 lb loads).
  4. To escape at any time, press ESCAPE. Options are Cancel (return to setup) or Exit w/o saving.
  5. After entering calibration points, press ENTER.
  6. Place the tester horizontally on a level surface free from vibration, then press ZERO to calculate offsets. The display will show "Please wait..." and then indicate if the sensor and analog readings passed or failed.
  7. If offsets are calculated successfully, the display prompts to attach necessary weight fixtures, then press ENTER.
  8. Optionally exercise the sensor, then press ENTER.
  9. Apply a weight equal to the full scale of the instrument (e.g., 200.0 lbF ±20%), then press ENTER.
  10. After "Please wait...", ensure no load is applied, then press ZERO.
  11. The display prompts to apply load. Enter the load value for each calibration point (e.g., 40.0 lbF) using UP/DOWN keys and press ENTER. Repeat for all selected points.
  12. After completing all points, select "Save & exit" to save calibration information or "Exit w/o saving" to discard changes.

Error messages may appear for disallowed units, unstable loads, incorrect load values, or points too close to previous ones.

Specifications

23.1 General

ParameterValue
Force capacity x resolution200 x 0.1 lbF | 3200 x 2 ozF | 100 x 0.05 kgF | 1000 x 0.5 N | 1 x 0.0005 kN
Accuracy±0.2% of full scale
Wire diameter rangeAWG30 - AWG 3 [0.01 - 0.25 in (0.3 - 6.3 mm)]
Min. sample length2.1 in [53.3 mm], excluding termination
Max. elongation2.3 in [58.4 mm]
Speed range (Approach)12.0 - 25.0 in/min [300 - 625 mm/min]
Speed range (Test)0.4 - 12.0 in/min [10 - 300 mm/min]
Return speed12.0 - 45.0 in/min [300 - 1,125 mm/min]
Sampling rate7,000 Hz
Speed setting accuracy±0.2%
Speed variation with load±0% [Stepper motor driven]
PowerUniversal input 100-240 VAC, 50/60 Hz, 200 W
Fuse1.2 A, 250V, 3AG, SLO BLO
OutputsUSB / RS-232: Up to 115,200 baud. Mitutoyo (Digimatic): Serial BCD. Analog: -1VDC, ±0.25% of full scale. General purpose: Three open drain outputs, one input. Set points: Three open drain lines.
Overload protectionMotor stops at 120% capacity ("OVER" at 110% and above).
Weight28 lb [12.7 kg]
Included accessoriesPower cord, quick-start guide, USB cable, NIST-traceable certificate of calibration.
Environmental conditionsIndoor use only, Up to 6,500 ft [2,000 m] altitude, Temp: 40-100°F [5-40°C], Humidity: up to 80% (non-condensing), Mains voltage fluctuations ±10%, Overvoltage Category II, Pollution Degree 2.
Warranty3 years (see individual statement)
Literature & SoftwareDownload at: www.mark-10.com/resources

23.2 Factory Settings

The following are the factory default settings:

ParameterSetting
Pass / Fail LimitsUpper: Disabled, Lower: 160 lbF, 80 lbF
FiltersCurrent: 512, Displayed: 1024
DATA Key FunctionsRS-232/USB Output: Enabled, Mitutoyo Output: Disabled, Memory Storage: Enabled, Profile Name Output: Disabled, Date Output: Disabled, Time Output: Disabled
SpeedPull Speed: 4.0 in/min, Return Speed: 45 in/min, Unit: in/min
Auto ReturnDisabled
Serial/USBRS-232 Output Selected: Disabled, USB Output Selected: Enabled, Baud Rate: 115200, Data Format: Numeric + units
Mitutoyo BCD OutputDisabled
PreloadEnabled, Force: 2 lbF, Speed: 25 in/min
Break DetectionDisabled, Threshold: 10% of full scale
Auto SettingsAuto Zero: Disabled, Auto Zero Delay: 5 sec., RS-232/USB Output: Disabled, Auto Storage: Disabled, Output Pin: NONE
Pull to Load (optional function)Disabled, Force: 50.0 lbF
Load Holding (optional function)Disabled, Hold Force: 40.0 lbF, Time: 1 min.
Date & Time (optional function)Varies
Profile name (optional function)(blank)
TonesKeys: Enabled, Alerts: Enabled, Pass / Fail Limits: Momentary
Initial SettingsUnit: lbF, Mode: Real Time
PasswordsAll passwords disabled

Dimensions

The tester has the following approximate dimensions:

  • Width: 16.8 inches [426.7 mm]
  • Depth: 5.1 inches [130.2 mm]
  • Height: 7.0 inches [177.8 mm]
  • Base dimensions: 13.8 inches [351.3 mm] x 5.5 inches [138.4 mm]
  • Mounting holes: Three 1/4-20 UNC-2B threaded holes, 0.350 DP.
Models: WT-205M, WT-205M Wire Crimp Pull Tester, WT-205M, Wire Crimp Pull Tester, Pull Tester, Tester

File Info : application/pdf, 36 Pages, 601.03KB

PDF preview unavailable. Download the PDF instead.

wt-205m-wire-crimp-pull-tester-instruction-manual

References

Adobe PDF Library 25.1.250

Related Documents

Preview Mark-10 WT-205M Wire Crimp Pull Tester: Features, Specifications, and Accessories
Datasheet for the Mark-10 WT-205M motorized wire crimp pull tester by ABQ Industrial. Details features, specifications, optional functions, accessories, and ordering information for precise wire crimp testing.
Preview Mark-10 WT-205 Wire Crimp Pull Tester User's Guide
Comprehensive user's guide for the Mark-10 WT-205 Wire Crimp Pull Tester, covering setup, operation, safety, specifications, and troubleshooting.
Preview Mark-10 WT-205 / WT-205M Wire Crimp Pull Tester Quick Start Guide
Quick start guide for the Mark-10 WT-205 and WT-205M wire crimp pull testers, covering setup, safety, and software installation. Features include specifications, included items, and PC requirements.
Preview UK Declaration of Conformity - Mark-10 WT-205M Motorized Wire Crimp Pull Tester
This UK Declaration of Conformity certifies that the Mark-10 WT-205M Motorized Wire Crimp Pull Tester meets relevant UK regulations for electromagnetic compatibility, electrical equipment safety, and machinery safety.
Preview Mark-10 WT-205 Wire Crimp Pull Tester Data Sheet
The Mark-10 WT-205 is a portable and customizable wire crimp pull tester designed for accurate measurement of pull forces up to 200 lbF (1,000 N). It features an ergonomic lever, a backlit LCD, multiple data output options (USB, RS-232, analog), and stores up to 1,000 readings. Optional accessories enhance its versatility for various material types.
Preview Mark-10 EC Declaration of Conformity for Force Gauges and Sensors
Official EC Declaration of Conformity from Mark-10 Corporation, certifying compliance for various force gauges, torque sensors, torque testers, and wire crimp pull testers with relevant European directives.
Preview Mark-10 90° Peel Fixture and Grips & Attachments Data Sheet
Detailed data sheet for the Mark-10 G1109 90° peel fixture and related grips and attachments (AC1078, AC1079, AC1080, AC1087) for adhesive strength testing.
Preview MARK-10 Manual Force Test Stands: TSB100, TSC1000, TSF Series
MARK-10 offers a range of manual force test stands including the TSB100, TSC1000, and TSF series. These stands provide precise force measurement capabilities for various applications like spring, tensile, rubber, and polymer testing, featuring modular designs and optional digital travel displays.