Honeywell 942 Series Ultrasonic Distance Sensor

This document provides detailed technical information for the Honeywell 942 Series Ultrasonic Distance Sensors. It covers product specifications, wiring, programming, and safety guidelines.

Product Overview

The 942 Series Ultrasonic Distance Sensors offer serial and parallel digital links, with 2 analog and 4 switching outputs. They are designed for precise distance measurement in various industrial applications.

Safety Warnings

WARNING: PERSONAL INJURY

These products should not be used as safety or emergency stop devices. Failure to comply with these instructions could result in death or serious injury.

Model References and Components

The 942-M3A series includes a control box (942-M0A), a sensor head, a connector, and a 1m cable. The following table lists various references and their corresponding components:

ReferenceControl box / AuswerteeinheitHead / Kopf / TêteConnector / Kabeldose / ConnecteurCable / Kabel / Câble
942-M3A-2D-1G1-65E942-M0A-2D-1G1-65E942-Q4V-2D-K65E66195044-001liyy-5x0.25
942-M3A-2D-1G1-130E942-M0A-2D-1G1-130E942-A4M-2D-K130E66195074-001liyy-7x0.38
942-M3A-2D-1G1-180E942-M0A-2D-1G1-180E942-A4M-2D-K180E66195074-001liyy-7x0.38
942-M3A-2D-1G1-220S942-M0A-2D-1G1-220S942-A4M-2D-K220S66195074-001liyy-7x0.38
942-M3A-2D-1G1-300E942-M0A-2D-1G1-300E942-A4M-2D-K300E66195074-001liyy-7x0.38
942-M3A-2D-1G1-M96942-M0A-2D-1G1-220S942-M9643912557-020liyy-7x0.38

Detection Range

The detection range is the area where the sensor can reliably detect a target. The diagram shows a standard detection range and a possible detection of a larger target, illustrating the dead zone and the beam width.

Dimensions

The diagram provides the physical dimensions of the control box and sensor head.

Indicators

The sensor features several indicators:

  • SP1 (yellow/gelb/jaune): Switching output 1 / Schaltausgang 1 / Sortie à seuil 1
  • UB (green/grün/vert): Power ON Anzeige / Alimentation
  • UNDER RANGE (red/rot/rouge): Underrange output / URA Schaltausgang / Sortie saturation basse
  • OVER (red/rot/rouge): Overrange output / ORA Schaltausgang / Sortie saturation haute (ORA)
  • SP2 (yellow/gelb/jaune): Switching output 2 / Schaltausgang 2 / Sortie à seuil 2

Wiring / Anschluß / Raccordement

The document includes a detailed wiring diagram showing the connections between the sensor head, evaluation electronics, and power supply, as well as the pinout for the RS232 interface.

Pin Descriptions

The table below details the function of each pin on the sensor head and the lower row connections:

Pin / Stift/borneFunction (standard color) / Funktion (Standard Farbe) / Fonction (couleur standard)
UPPER ROW
PW. SENSORPower supply 24 Vdc (brown / braun / marron)
GND0 V GND (blue / blau / bleu)
STAOutput Start / Ausgang Start / Sortie Start (green / grün / vert)
STOInput Stop / Eingang Stop / Entrée Stop (grey / grau / gris)
SENOutput Sensitivity / Ausgang Empfindlichkeit / Sortie sensibilité (pink / rosa / rose)
TEMInput Temperature / Eingang Temperatur / Entrée Température (yellow / gelb / jaune)
GND0 V GND
HLDControl input / Hold/Synchronisiereingang / Entrée de contrôle
LOWER ROW
GND0 V GND
TxDRS-232 TxD
GND0 V GND
RxDRS-232 RxD
10³1000 decade strobe
10²100 decade strobe
10¹10 decade strobe
10⁰1 decade strobe
8 BCD/ HexBCD/ Hex
234 BCD/ Hex
222 BCD/ Hex
211 BCD/Hex
20Output / Ausgang / Sortie 0...10 V
GND0 V GND
Output / Ausgang / Sortie 4...20 mA
GND0 V GND

Output Behavior (ORA/URA)

  • ORA (Overrange Output): Active when the target is too far (or too close with a negative slope), causing analog outputs to saturate at their maximum (10 V - 20 mA).
  • URA (Underrange Output): Active when the target is too close (or too far with a negative slope), causing analog outputs to saturate at their minimum (0 V - 4 mA).

HLD Control Input

The HLD input can be used to pause measurement. Connecting HLD to GND suppresses sensor transmit and receive, latching the outputs to the last measured distance. This input must be connected to 0V during programming.

Synchronization

To prevent mutual interference between multiple sensors, synchronization is recommended by connecting the HLD/SYNC inputs of the sensors together. This ensures that all sensors transmit simultaneously.

Programming the Sensor via Software

Sensor parameters can be modified using the UDSprog software (Windows 95 minimum). The process involves installing the software, connecting the sensor to a serial COM port, and launching UDSprog. Key steps include:

  1. Install the UDSprog software.
  2. Connect the sensor to a free serial COM port (RxD, TxD, GND).
  3. Launch UDSprog and confirm sensor type and COM port.
  4. Ensure the HOLD input is not connected to ground before proceeding.
  5. Click "Save" to transfer parameters. Remember to ground the control input (HOLD - pin 6).
  6. If communication fails, check serial communication settings, COM port configuration, and wiring. Consider using "Initialize sensor" to reset factory settings.
  7. The program reads parameters from the sensor's memory.

The software allows adjustment of analog output (offset, range, slope) and switching outputs (NO/NC, distance). Advanced options for internal parameters are available via the "Configuration" -> "Advanced Options" menu, but these should only be modified by experienced users.

Technical Specifications

The following table summarizes the technical specifications for various models:

Specifications...65E...130E...180E...220S...300E...M96
Max. sensing distance (1)8000 mm3000 mm2500 mm1500 mm900 mm800 mm
Min. target sensing distance (1)800 mm400 mm200 mm150 mm100 mm100 mm
Repeatability±0,4% / ±2 mm (3)
Response time240 ms (a)120 ms (a)60 ms (a)60 ms (a)30 ms (a)30 ms (a)
Analog outputs0...10 V, 4...20 mA
Switching outputs2 NO/NC; PNP
Additional outputs ORA and URAYes / Ja / Oui
Multiplex digital outputsBCD/Hexa : NPN
Sensitivity adjustmentProgramming / Programm / Programmation RS-232
Indicators5 LED
Parameters memoryEEPROM
Temperature range0 °C...+50 °C
Storage temperature range-25 °C... +85 °C
Supply voltage19...30 Vdc
Current consumption without load<=50 mA
Control inputYes/Ja/Oui
Circuit protectionYes/Ja/Oui
Housing MaterialPlastic / Kunststoff / Plastique (Polyethylenterephtalat)
Sealing IP40
MountingDIN rail / DIN Schienengehäuse / Rail DIN
TerminationScrew terminals / Kleimmleisten / Terminaux à vis

Notes:

  • (1) Actual detection range depends on the head used.
  • (2) Only some models of heads have temperature compensation.
  • (3) Whichever value is greater.

Warranty and Service

Honeywell warrants its manufactured goods to be free of defective materials and faulty workmanship. For warranty information, contact your local sales office. Honeywell provides application assistance through its literature and website. Customers are responsible for determining product suitability for their applications.

For sales and service, contact your local Honeywell sales office or visit www.honeywell.com/sensing or email info.sc@honeywell.com.

Contact Information

Various Honeywell offices worldwide are listed for sales and service, including locations in the USA, Canada, France, Germany, Brazil, and Singapore.

Models: 942-M0-3A-2D-1G1-65E, 130E, 180E, 220S, 300E, M96, 104091-11 Ultrasonic Distance Sensor, 104091-11, Ultrasonic Distance Sensor, Distance Sensor, Sensor

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References

Acrobat Distiller 6.0 (Windows); modified using iText 5.5.13.3 ©2000-2022 iText Group NV (AGPL-version) LOPEZ

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