Stäubli MC4-Evo 2 Y-Splitter MA706
Installation and Operation Manual
Valid for: PV-K/SPL-Y
Product Overview
Sealing Caps: PV-BVK4 (Order No. 32.0716), PV-SVK4 (Order No. 32.0717)
MC4 and MC4-Evo are registered trademarks owned by Stäubli.
Safety Instructions
Importance of the assembly instructions
⚠️ NOT following the assembly and safety instructions could result in life-threatening injuries due to electric shock, electric arcs, fire, or failure of the system.
- Follow the entire assembly instructions.
- Use and install the product only according to this assembly instructions and the technical data.
- Safely store the assembly instructions and pass them on to subsequent users.
Intended use
The product electrically connects components within the DC circuits of a PV system. The product primary function is the parallel electrical connection of two PV strings.
Requirements for personnel
Only an electrician or electrically instructed person may assemble, install, and commission the system.
- An electrician is a person with appropriate professional training, knowledge, and experience to identify and avoid the dangers that may originate from electricity. An electrician is able to choose and use suitable personal protective equipment.
- An electrically instructed person is a person who is instructed or supervised by an electrician and can identify and avoid the dangers that may originate from electricity.
Prerequisites for installation and assembly
- NEVER use an obviously damaged product.
- ONLY tools, materials and auxiliary means approved by Stäubli shall be used.
Safe assembly and mounting
Live parts can remain energized after isolation or disconnection.
- ONLY Install the product when the PV module is de-energized.
Mating and disconnecting
- ALWAYS de-energize the PV system before mating and disconnecting the connectors.
- NEVER disconnect the connectors under load.
- NEVER connect male or female part of Stäubli connector with connectors of other manufacturers.
- NEVER mate contaminated connectors.
Do NOT modify or repair component
- Do NOT modify component after assembly.
- Replace defective components.
Technical Data
Parameter | Value |
---|---|
Product designation | PV-K/SPL-Y-6-15/15-15-EPP/ES-#### PV-K/SPL-Y-6-15/15-15-ESS/EP-#### "#" for: Length in cm (e.g., 0050 = 50 cm) |
Voltage rating | DC 1500 V |
Rated current | 53 A |
Test voltage | 8 kV |
Safety class | II |
Overvoltage category / Pollution degree | CATIII/3 |
Ambient temperature range | -40° C...+85° C |
Degree of Protection (IP) | IP65/IP68 (1 m, 1 h) |
Contact Resistance | < 0.5 mOhm |
Insulation material | Polyamide/EVA/XLPE |
Mating connectors | PV-KST4/... or PV-KBT4/... ("MC4"), PV-KBT4-EVO 2... or PV-KST4-EVO 2... ("MC4-Evo 2") Only genuine Stäubli connectors shall be used! |
Transportation/storage temperature range | -40 °C to +50 °C |
Certifications | TUV Rheinland certified according to 2PfG 1913/03.21 (R 60164319) |
Attention: When connecting the connectors, it must be ensured that the rated data (current carrying capacity and rated voltage) of the product are dependent on the mating connectors used. Observe the information in the assembly instructions for the connectors used.
Tools and Assembly Materials Required
For integration into a PV cable harness system:
- PV-MS-PLS Assembly and unlocking tool (1 set = 2 pcs., Order No. 32.6058)
- Open-end spanner set PV-MS (Order No. 32.6024)
Note: Operating instructions MA270 available at www.staubli.com/electrical
Installation Procedure
⚠️ Important - ELECTRIC SHOCK HAZARD! Do not disconnect the product under load nor connect it in an electrical circuit that is under load.
Using the appropriate disconnect tool, separate the mated connector. [Description: Image shows two connectors being separated using a specialized tool.]
Notes on Installation
General notes on installation
Sealing caps (socket order no. 32.0716; plug order no. 32.0717) are available to protect unmated connectors from environmental impact (moisture, dirt, dust, etc.).
- Do not mate contaminated connectors.
- Connectors must not come into contact with any chemicals.
Cable routing
Cable management must allow a minimum of 20 mm of cable that exits directly from the cable seal without bending or stress. Refer to cable manufacturers specification for minimum bending radius. [Diagram description: A visual representation shows a cable exiting the connector seal. A minimum straight length of 20mm is indicated. A sharp bend or bending too close to the connector is marked with a red 'X' symbol, indicating it is prohibited.]
Contaminated/damaged connectors
- Do not allow connectors to be contaminated by the environment (e.g. soil, water, insects, dust).
- Do not allow the connector to be contaminated on its surface (e.g. stickers, paint, heat shrink tubing).
- Do not allow that the connector is directly on the roofing surface.
- Do not allow that the connector is at the lowest point of cabling where water can collect.
- Do not allow that the connector is in standing water.
- Do not allow that cable ties to be mounted directly on the connector body.
Mechanical stress
- Check that the connectors are not subjected to a permanent mechanical tensile load or vibration.
- Connectors shall not be under strain from cable management.
Notes
This section is for user notes.