Fender Bullet 15 DSP Service Manual

June, 2002

Contents

Important Notice

Copyright © 2002 FMIC. All rights reserved. This information is CONFIDENTIAL and PROPRIETARY to Fender Musical Instruments Corporation. It is intended for use by Fender Authorized Service Centers only for product service and maintenance. Disclosure to others requires expressed permission from Fender Musical Instruments Corporation. Specifications are subject to change without notice. All information and copies must be surrendered upon demand.

Parts marked with two asterisks (**) are critical for RELIABILITY and SAFETY and must not be substituted.

Parts List Codes

Capacitor Codes

Resistor Codes

Hardware Codes

Specifications

Model Name: Bullet 15 DSP

Release Number: PR 241

Part Numbers:

Power Requirement: 38 W

Power Output: 15W RMS into 8 ohms @ 5% THD

Nominal Input Level: 100mV for 15W into 8 ohms @ 5% THD

Impedances: 1 M ohms (Input), greater than 30k ohms (Phones)

Speaker Complement: One (1) 8", 8 ohm, Fender Special Design Speaker (P/N 0025421000)

Dimensions: 12.4 in (31.4 cm) H x 13.25 in (33.7 cm) W x 7.13 in (18.1 cm) D

Weight: 15 lbs (6.8 kg)

Product specifications are subject to change without notice.

Service Notes

  1. Chassis Removal: Remove four screws from the Rear Cabinet Panel and two screws from the top of the Cabinet. Detach speaker wires from the speaker. Slide the Chassis toward the rear of the Cabinet.
  2. uDSP PCB Assembly Removal: Disconnect the Ribbon cable on the uDSP PCB Assembly. Release the tabs on the plastic Stand-offs securing the uDSP PCB Assembly. Removal may be necessary for Digital Effects malfunctions.
  3. Bullet 15 DSP Main PCB Removal: Remove all knobs. Remove one screw at the CD Input Jack, two nuts and washers at the Input and Headphone Jacks, and two screws at the Heatsink. Desolder Transformer Leads at P1, P4, P5, P6, and P7. Disconnect Yellow and Black wires at the Power Switch (P2, P3). Disconnect Ribbon Cable at P8.

PCB Exchange Policy

Parts marked with a single asterisk (*) are not field replaceable. Contact the Fender® Dealer Customer Service Department to order the complete PCB Assembly.

Circuit Description

Pre-Amplifier

The guitar input signal passes through a high-pass filter (U1-B) and splits into Normal and Drive channels. The Normal channel (U1-A to U3-B) is active until the Drive Select switch engages the Drive channel (U2-B to U3-B). Differential amplifier (U4-A) and follower (U4-B) adjust signal level and provide bias voltage to the uDSP effects card. The preamp is in series with the uDSP card; disconnecting the card interrupts the signal path. The signal is recovered at U6-A, amplified by U6-B to restore its level before the uDSP card. The signal then passes through the Passive Tone Control circuitry to the summing amplifier (U3-A), where it is mixed with the CD/Tape Input. It then goes through the Headphone buffer amplifier (U8-A, U8-B) to the Power Amplifier. FET Q2 mutes U6-A during power shutdown to prevent transient noise.

Power Amplifier

The power amplifier uses Current Feedback topology. The Power amplifier IC (U5) is configured as a non-inverting amplifier. Diodes D7 and D8 provide common-mode protection. Current feedback is achieved by sampling current at the negative speaker terminal and feeding it back to the inverting node of the power amplifier via R41 and C25. The negative speaker terminal is grounded through R42 and R43. FET Q1 provides a mute function at the power amplifier input.

Power Supply

Standard bridge rectifiers supply high voltage (+/- 22V). Zener regulation (D14-15) provides the +/-15V supplies. A +5V supply for the uDSP card and digital user interface is provided by U7, a 7805 regulator.

Digital User Interface

The uDSP Effects control (R65) is a linear potentiometer that generates a DC level (0-5V). This level is read by an A/D converter on the uDSP card to select the desired effect.

Digital Noise

The uDSP effects card may generate high-frequency noise (>50 kHz) as a normal byproduct of DSP processing. This noise does not impact amplifier performance but may be visible on an oscilloscope.

Parts List: PCB Assembly

QTY. PART # DESCRIPTION REFERENCE DESIGNATION
10057257004PCB ASSY BULLET 15 DSP
1*PCB FAB BULLET 15 DSP
1*HEATSINK BULLET 15 DSP
REF0057259000SERV. DIA. COMB. BULLET 15 DSP
1*CAP AE AX 22uF 35V 20%C38
1*CAP AE AX 4.7uF 50V 20%C25
3*CAP AE RDL .47uF 50V 20%C12-13 C27
2*CAP AE RDL 1uF 50V 20%C26 C51
2*CAP AE RDL 2.2uF 50V 20%C6 C24
2*CAP AE RDL 2200uF 35V 20%C33-34
3*CAP AE RDL 22uF 50V 20%C7 CC48-49
2*CAP AE RDL 47uF 50V 20%C35-36
2*CAP CD 120pF 500V 5%C54-55
1*CAP CA 100pF 100V 5%C21
3*CAP CA 220pF 100V 5%C46 C52-53
1*CAP CA 33pF 50V 5%C20
2*CAP CA 470pF 50V 5%C11 C22
1*CAP CA 47pF 100V 5%C3
3*CAP CA 560pF 50V 5%C14 C29 C32
1*CAP CA 68pF 100V 5%C45
1*CAP MPF .1uF 250VAC 20%C50
9*CAP MPF .1uF 63V 10%C23 C37 C39-44 C47
2*CAP MPF .33uF 63V 10%C30-31
1*CAP PFF RDL .0022uF 100V 10%C5
1*CAP PFF RDL .0033uF 100V 10%C17
3*CAP PFF RDL .0047uF 100V 10%C1-2 C18
1*CAP PFF RDL .015uF 100V 10%C4
2*CAP PFF RDL .022uF 100V 10%C15-16
2*CAP PFF RDL .033uF 100V 10%C9-10
3*CAP PFF RDL .047uF 100V 10%C8 C19 C28
3*CONTROL 100K 30C SNAP INR20 R24 R34
1*CONTROL 10KBR65
1*CONTROL 250K 30CR35
1*CONTROL 50KB SNAP INR33
1*CONTROL SNAPIN 50K 15AR13
7*DIODE 1N4003D5-6 D10-13 D17
7*DIODE 1N4448 SIGNALD3-4 D7-9 D18-19
2*DIODE ZEN 1n4744a 15v 1w 5%D14-15
1*HEADER .1 8x2P8
2*IC DUAL OP AMP TL072U2-3
4*IC DUAL OPAMP PC4560U1 U4 U6 U8
1*IC OP AMP PWR TDA2050VU5
1*IC REGULATOR +5 V MC7805CTU7
1*JACK MONO R/AJ1
1*JACK PHONO DUAL PC MTGJ3
1*JACK STEREO R/A W/SLJ2

* Non-serviceable part. Replace complete parent assembly.

Unique Fender® part. Order directly from the Fender® dealer Customer Service Department.

** Safety Requirement part.

Parts List: PCB Assembly (continued)

QTY. PART # DESCRIPTION REFERENCE DESIGNATION
3*LED, RED LONG LEAD LUMEXD1-2 D16
1*SPACER LED .5x. 1 BRN@ D16
1*RES CF 1/2 W 1.5k 5%R64
1*RES CF 1/2 W 5.6 ohm 5%R44
2*RES CF 1/4 W 27k 5%R50-51
3*RES CF 1/4 W 100k 5%R38 R46-47
6*RES CF 1/4 W 10k 5%R8 R37 R61 R67 R71 R73
3*RES CF 1/4 W 15k 5%R1 R6 R32
1*RES CF 1/4 W 180k 5%R36
4*RES CF 1/4 W 1k 5%R7 R26 R54-55
2*RES CF 1/4 W 1M ohm 5%R66 R76
4*RES CF 1/4 W 2.2k 5%R12 R59 R69-70
5*RES CF 1/4 W 220k 5%R10 R14-15 R23 R25
4*RES CF 1/4 W 22k 5%R16-17 R31 R77
4*RES CF 1/4 W 30k 5%R52-53 R56-57
5*RES CF 1/4 W 3.3k 5%R19 R21 R49 R74-75
1*RES CF 1/4 W 4.7k 5%R68
2*RES CF 1/4 W 470k 5%R22 R48
5*RES CF 1/4 W 47k 5%R11 R27-30
1*RES CF 1/4 W 5.1 Kohm 5%R5
2*RES CF 1/4 W 510 Kohm 5%R2 R4
3*RES CF 1/4 W 6.8k 5%R3 R58 R72
1*RES CF 1/4 W 75k 5%R60
1*RES CF 1/4 W 8.2k 5%R18
1*RES CF 1/4 W 82k 5%R9
2*RES CF 1/4 W 820 ohm 5%R41 R45
1*RES CF 1/4 W 120k 5%R78
2*RES FILM 1W . 68 ohm 5%R42-43
2*RES FILM 1W 120 ohm 5%R39-40
2*RES FILM 1W 220ohm 5%R62-63
2*SCRW M 4-40x3/8 PHP BLX@ U5 U7
2*SCRW TF 6-32x3/8 PHP ZI@ HEATSINK
2*NUT HEX 4-40 EX LOCK@ U5 U7
1*INSULATOR MICA TO-220@ U5
1*SWITCH PUSH SLFLK SHORT STROKES1
1*BUTTON PUSH OFF WHITE@S1
1*PCB WIRE SET, BULLET 15 DSP
1*WSHR SHLDR NYL 1/8x1/4@ U5
2*XSTR N-CH JFET J111 TO-92Q1-2
2*FUSE CLIP PCB 5MMF1
42*JUMPER WIRE 22 GAW1-21 W23-43

Parts List: uDSP - PCB Assembly

QTY. PART # DESCRIPTION REFERENCE DESIGNATION
10057261008PCB ASSY uDSP BULLET 15 DSPw/EPROM
REF0057283000SVC DIAG COMB MICRO DSP
1*IC ROM BULLET 15 DSP V1.01
1*PCB FAB uDSP
2*CAP 0805 CER .001uF 25V 5%
14*CAP 0805 CER .01uF 25V 5%
10*CAP 0805 CER .1uF 25V 5%
2*CAP 0805 CER 22pF 25V 5%
2*CAP 0805 CER 750Pf 25v 5%
3*CAP 3528 TAN 4.7uF 16V 20%
6*CAP 3528 TAN 10uF 16V 20%
5*DIODE SMT 1N4448 SIGNAL
2*HDR . 1 CTR 8x2 CKT SQ PIN
4*RES 0805 MF 1/10W 5% 0ohm
2*RES 0805 MF 1/10W 5% 100ohm
4*RES 0805 MF 1/10W 5% 750ohm
4*RES 0805 MF 1/10W 5% 1k
1*RES 0805 MF 1/10W 5% 2k
1*RES 0805 MF 1/10W 5% 3.3k
2*RES 0805 MF 1/10W 5% 4.7k
1*RES 0805 MF 1/10W 5% 15k
1*RES 0805 MF 1/10W 5% 47k
1*IC SMT SOCKET PLCC 44-TT
1*IC SMT TLC549 AD
1*IC SMT SRAM 64Kx16
1*IC SMT COUNTER 74LV4040
1*IC SMT HEX SCHMITT-T INV 74HC14
1*IC SMT VREG +3.3V LM1117
1*IC SMT CODEC TLC320AD77C
1*IC SMT DSP TMS320VC5402PGE
1*IC SMT VREG +1.8V 150mA TPS76318
1*IC SMT RESET 5V MC34064D-5
1*XTAL 20MHz HC49SD

Parts List: Chassis Assembly

QTY. PART # DESCRIPTION REFERENCE DESIGNATION
1*CHASSIS BULLET 15 DSP AMP
1*CLAMP CABLE NYL SCRW MNT 5/16@ 100V-120V PWR CORDS
-0041775000XFMR PWR EXPORT 100v100V XFMR
10025413000XFMR PWR F1158UC MEX AMPS/BRNC120V XFMR
-0031634000XFMR PWR FD15 230v220V-240V XFMR
10025935000SWITCH DPST . 187 TAB (DOM)POWER SWITCH, ALL MODELS
60053986000KNOB RTRY SS W/CHR INSERT@ R13 R20 R24 R33-35
10057256000KNOB RTRY ARROW W/CHR INS@ R65
50026459000WSHR FLAT 6x3/8 ZI@ XFMRS, HEATSINK, PWR CORD
50028684000SCRW SMB 6x3/8 PH PHS BLX@ XFMRS, HEATSINK, PWR CORD
20053479000NUT HEX 7/16 20X1/8 NI@J1-2
20053480000WASHER FLAT . 442 X. 692 NI@J1-2
10038900000SCRW TF 6-32X1/4 PHP ZI@ GND
10048377000FUSE QA 20mm X 5mm 250V .5A100V-120V FUSE
-0020781000FUSE QA 20mmx5mm 250v .25A220V-240V FUSE
1*PANEL FRONT BULLET 15 DSP
10051330000CABLE ASSY 120V 6 FT
-0040992000CABLE ASSY PWR 5A U.K.. 187 TAB
-0026528000CABLE ASSY PWR 230v . 187 TAB
-0036479000CABLE ASSY PWR AUST . 187 TABS
-0048465000CABLE ASSY PWR . 187 100V
-0057675000CORD PWR ARG . 187 TABS
10057359000CABLE RIBBON 16 CKT W/2 CONN
40051404000STANDOFF NYLON BLK . 375@ uDSP
10031868000SCRW PLASTITE 4x1/4 PHP BLX@ J3
-*CLAMP CABLE NYL SCRW MNT 1/4@ 230V-240V PWR CORDS

Parts List: Cabinet Assembly

QTY. PART # DESCRIPTION
120026571000SCRW SMAB 8X5/8 THP NI
40029071000CORNER NOTCHED NICKLE (FD)
0.910*TOLEX "BRAVURA BLACK"
40029323000FOOT RUBBER 1.0 DIA SMALL
20026566000CORNER 2 HOLE w/TAB NI
0.003*TAPE ALUM 5" x 60 YDS

Parts List: End Item Assembly

QTY. PART # DESCRIPTION
10025421000SPKR 8" PF8643 (099-4808-002)
50029828000SCRW PB 8x3/4 PHP ZI
10057262000MANUAL OWNERS BULLET 15 DSP
10057256000LABEL REAR BULLET 15 DSP
-0057255000LABEL REAR ROK BULLET 15 DSP
10029906000NAMEPLATE FENDER GENERIC SMALL
20018113000SCRW SMA 4x1/2 OHP BLX
20025395000HANDLE CAP 1 HOLE NI (DWG 17420)
10025883000HANDLE SHORT NO LOGO
20022277000SCRW M 10-32x1-1/2 OHP NI
10057763000CAB ASSY BULLET 15 DSP
10050711000CAB BACK LAMTED BLK PB 3/8"
10040143000GRILLE ASSY BLK/SLVR X-15 '92
40029677000SCRW SMA 6x1 THP BLX
10022491000CLAMP CABLE NYL SCRW MNT 5/16
10022327000WSHR FLAT 8x7/16 NI
20029527000WSHR FNSH 8-5/8 FLNGD BLX WX
20026800000SCRW SMAB 8x1-3/4 OHP BLX
0.20029085000VELCRO STRIP LOOP 1.5" WD BLK
0.20029086000VELCRO STRIP HOOK 1.5" WD BLK

Schematics and Drawings

Revisions

REV. DESCRIPTION DATE APPROVED
APR48030-NOV-01M C U
BNO RELEASE06-MAR-02M C U
CEC2736A06-MAR-02M C U
DEC275620-MAR-02M C U

Revisions

REV. DESCRIPTION DATE APPROVED
APR48030-NOV-01J T L
BEC 274307-MAR-02J T L

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