GDW Tow Bar for Rover 25

Technical Specifications

EEC Approval Number: e6*94/20*0233*00

D-Value: 6.5 KN

S-Value: 70 kg

Maximum Towing Weight: 1000 kg

The D-value is calculated as D = max kg × 0.00981.

Parts List (Composition)

• 1 x Tow bar ref. 1236
• 1 x Tow ball T45/K000
• 4 x Bolts M10-30 (Grade 8.8)
• 1 x Bolt M12-40 + nut (Grade 8.8)
• 2 x Bolts M12-80 + nuts (Grade 8.8)
• 2 x Bolts M12-60 (Grade 8.8)
• 4 x Lock nuts M12 (Grade 8.8)
• 4 x Lock washers 10mm
• 1 x Lock washer 12mm
• 4 x Washers 25-12-4
• 1 x Mounting piece (-d)
• 1 x Mounting piece (-e)
• 1 x Safety bracket

All bolts and nuts are quality 8.8.

Installation Guide

1. Disassemble the rear bumper and permanently remove the plastic trim. Permanently remove the two metal impact absorbers. Disconnect the exhaust from its two rear mountings and remove the heat shield.

2. Position the tow bar with its support arms into the openings at the rear of the chassis (refer to installation photos 1 and 2). The points (A) on the tow bar align with the pre-drilled holes on the chassis beam (refer to installation photos 3 and 4). Insert bolts and washers, but do not tighten them yet.

3. Fit the tow ball or T36 piece. Mount the safety bracket on the left side and secure the bolts with two standard nuts. Attach mounting piece (-d) with points (F) to the bolts and tighten securely with the lock nuts. Point (C) fits into the towing eye opening. On the other side, attach mounting piece (-e), and insert the bolt and washer. Tighten all components securely.

4. Make a cut in the bumper according to the provided template and re-mount the bumper. Re-attach the exhaust and reinstall the heat shield.

Important Notes:

• For the maximum permissible towing weight your vehicle can handle, please consult your vehicle dealer.
• If necessary, remove any bitumen or anti-vibration layer from the tow bar mounting points.
• Exercise caution when drilling to avoid damaging brake lines or electrical wiring.

Bumper Cutting Diagrams

For Rover 25 Model 2000 - 2005:

A diagram illustrates the required bumper cut. The cut is made in the middle of the bumper, extending from the lower edge. Key dimensions provided are approximately 50mm height and 45mm width on one side, and 65mm width on the other side, with a 25mm height step.

For Rover 25 Model 2005 - ....:

A different diagram shows the bumper cut for later models. This cut is more complex, featuring a profile with dimensions such as 89.3mm, 37.5mm, 33mm, 40mm, 22.5mm, 22.5mm, and 10mm at various points along the width and depth of the cut.

Torque Specifications

Torque values for bolts and nuts according to DIN standards, based on quality:

Standards referenced: DIN 912, DIN 931, DIN 933, DIN 7991.