CHLORIDE® CP60Z

Product Overview

The Chloride® CP60Z industrial Uninterruptible Power Supply (UPS) system meets the latest industrial requirements and embeds the latest R&D innovations for an improved efficiency and reduced operating costs.

A large, industrial-grade Uninterruptible Power Supply (UPS) unit, likely the Chloride CP60Z, shown in a typical industrial setting.

Key Benefits

• Energy savings: Improved efficiency means reduced power consumption and smaller air conditioning systems.
• Project savings: Higher input power factor and lower inrush current allow for smaller upstream transformers, switchgear, and cables, reducing line current and losses.
• Safe and easy maintenance: Segregated manual bypass and front access to major components improve safety and reduce Mean Time To Repair (MTTR).
• Smart access to UPS data: Features a large graphical user interface with a touch screen and an embedded event logger (up to 2000 events) with the capability to export recorded events via USB stick.

Key Features

• Low voltage ripple to reduce battery stress and optimize its lifetime.
• Low inrush current (< 4In in 12-pulse) to avoid oversizing the mains power supply.
• SCR-based rectifier (6 or 12 pulses) with improved operation to significantly reduce mains pollution (THDi) and input RMS current.
• Galvanic isolation: Input and output transformers are standard across the range.
• Ingress protection IP42 is provided as standard for operation in demanding environments.

Range Overview

The Chloride® CP60Z is available from 5 to 60 kVA in single-phase or three-phase output configurations (from 1 x 110 V to 3 x 415 V) and offers 110 Vdc, 220 Vdc, and 400 Vdc battery voltages.

The UPS utilizes patented digital Vector Control technology for enhanced performance, active load conditioning, and personalized system settings.

The system can be adapted for project-specific requirements with a wide choice of industrialized extras for customization.

For improved load availability and process reliability, it supports dual parallel configurations (centralized or distributed), single or dual batteries, and AC bus-tie options.

Applications

• Oil & Gas (offshore and onshore)
• Refining and Petrochemical industries
• Water infrastructures
• Mining
• Rail transport

Technical Data

Ratings

Input

• AC voltage: 3 x 400V (380, 415)
• Voltage tolerance: +/- 10%
• Frequency: 50 Hz (60 Hz)
• Frequency tolerance: +/- 5%
• Inrush current: < 10 x In (6-pulse version), < 4 x In (12-pulse version)
• Power factor: Up to 0.94

Battery DC Circuit

• Nominal DC voltage: 110-120 / 220-240 / 400 V
• Voltage stability (with input within tolerance): +/- 1% in float mode, +/-1.5% for parallel rectifiers
• Voltage ripple: 0.25% RMS, in float mode, battery disconnected
• Current limitation: I nominal

Output

• Available ratings: See table (at PF 0.8 lagging)
• AC Voltage: Single phase: 1 x 230 V (220, 240); 1 x 110 V (115, 120). Three phase: 3 x 400 VAC (380, 415); 3 x 220 VAC (190, 208).
• Frequency: 50 Hz (60 Hz)
• Frequency stability: With internal oscillator: +/- 0.05%. With reserve synchronism: +/- 3% (from 1 to 5% adjustable).
• Voltage stability (for 0-100% load variation): Static: +/-1%. Dynamic: +/-1% (+/-2% for parallel systems). VFI SS 111 as per IEC/EN 62040-3, class 1.
• Inverter overload capability: 1 minute: 150% of nominal power. 10 minutes: 125% of nominal power.
• Short circuit clearance: 1-ph output (Ph-N): 250% / 100 ms - 175% / 5 s. 3-ph output (Ph-Ph): 315% / 100 ms - 220% / 5 s. (Ph-N): 190% / 100 ms - 135% / 5 s.
• Harmonic voltage distortion: With 100% linear load: <3%. With 100% non-linear load: SS as per IEC/EN 62040-3.
• Allowable power factor: 0.5 lagging to 0.5 leading
• Allowable crest factor: Up to 3/1

Battery

• Type: Lead acid or nickel cadmium, vented or recombination
• Autonomy: From few minutes to several hours, on request
• Battery current limitation (typical, float & boost modes): 0.1 C (lead acid battery), 0.2 C (nickel cadmium battery)

General Data

• Operating temperature: 0 to 40 °C
• Storage temperature: -20 to +70 °C
• Relative humidity: <90% non condensing
• Operating altitude: 1000 m max without derating
• Cooling: Fan-assisted with redundant fans
• Efficiency: Up to 90% according to rating and configuration
• External ingress protection: IP 42 according to IEC 60529
• Internal protection: Protection against unintentional direct contacts, as per IEC 60950-1
• Noise (at 1m in front of the unit): Less than 66 dB
• Cabinet colour: Grey RAL 7032
• Dimensions: Varying according to ratings & options

Options

• Rectifier: 12-pulse rectifier, Other input voltage (up to 3x690Vac), Surge and/or lightning protections, Input circuit breaker.
• Battery line: Battery circuit protection box, Battery reversed polarity detection, Battery low-voltage disconnection contactor, DC earth fault detection, Battery black start, Battery room temperature sensor, Battery monitoring system (Chloride® BMS), Battery cabinet / rack.
• Output: AC earth fault detection, Output switch or circuit breaker.
• Bypass line: Bypass input circuit breaker, Bypass transformer (H class), Bypass stabilizer (servo-controlled), Backfeed protection.
• System: Parallel configurations, AC distribution, Internal lighting, Auxiliary power socket, Anti-condensation heater, UPS cabinet temperature monitor.
• Mechanical: Top cable entry, Specified color of panels, Special feet height (200mm or 300mm), Special keylock, Non-magnetic gland plate (brass or aluminum), Lifting eyes, 2mm side panels thickness, Specified cabinet identification (tag, nameplate).
• Communication: Front panel analogue meters (72x72, class 1.5 or class 1), Transducers 4-20mA, Additional volt-free contacts, Modbus RTU (RS232 or RS485), Modbus / TCP, Profibus, IEC61850 protocol, PPVis monitoring software, Mimic panel on front (Passive mimic, Active mimic with integrated LEDs), Lamp indicator on front panel (22 mm diameter).

Standards

• IEC62040-1:2008 +AMD1:2013: Uninterruptible power systems (UPS) - Part 1-2: General and safety requirements for UPS in restricted access locations
• IEC62040-2:2006: Uninterruptible power systems (UPS) – Part 2: Electromagnetic compatibility (EMC) requirements
• IEC62040-3:2011: Uninterruptible power systems (UPS) - Part 3: Method of specifying the performance and test requirements
• IEC61439-1:2011: Low voltage switchgear and controlgear assemblies - Part 1: General rules
• IEC60529:1989 +AMD1:1999: Degrees of protection provided by enclosures (IP Code)
• IEC60076-11:2004: Power transformers - Part 11: Dry type transformers

Conformity

• Low voltage directive: 2006/95/EC and 2014/35/EU
• EMC directive: 2004/108/EC and 2014/30/EU
• CE Mark