Instruction Sheet: Dometic Brisk Air II, Penguin II, Blizzard and GE
Part # DBA21AS
Tools Required
- Stepstool or ladder
- Cordless drill
- 3/8-inch socket
- Phillips head #2 screwdriver or drill adapter head
- Square Head #2 screwdriver or drill adapter head
Airflow System Parts List
- Duct inserts (two)
- Airflow System (AFS)
Ceiling Assembly Parts List
- Return Air Grille
- Return Air Cover
- Upper Divider Plate
- AC Mounting Plate
- 3/8-inch Lag Bolts (four)
Remove Ceiling Assembly
- Remove Return Air Grille.
- Remove filter.
- Remove screw covers.
- Remove Return Air Cover (set all screws aside for later use).
- Remove the two screws securing control box (see fig.1).
- Remove AC Mounting Plate from plenum.
- Remove the four 3/8-inch lag bolts.
- Set aside for later use.
- There are two divider plates in the plenum.
- Lower Divider Plate: welded to AC Mounting Plate.
- Upper Divider Plate: secured to lower divider plate by foil tape or white foam rubber (see fig.2).
- Peel off foil tape or foam rubber connecting the two divider plates.
- Discard foil tape/foam rubber and Upper Divider Plate.
Figure 1: Illustration showing the removal of screws securing the control box and the AC mounting plate.
Figure 2: Illustration showing the upper and lower divider plates connected by foil tape or foam rubber.
Plenum Area Preparation
Prepare plenum for Airflow System (AFS) installation.
- Remove all loose foil tape or foam rubber in plenum area.
- Make sure the air conditioner bolt holes are centered to plenum.
- Remove and discard factory installed duct inserts if present.
Install The AFS
- Remove yellow strip from gasket and place around lip of duct insert.
- Remove adhesive backing from duct inserts (see fig.3).
- Place the duct inserts into the opening of plenum ducts, shear edge to back (see fig.4).
- Place the AFS into the plenum (see fig.5)
- Start with a 45-degree angle.
- Handle with care to avoid damaging the AFS.
- It should slide easily up against the top of plenum and the duct inserts.
Figure 3: Illustration showing the yellow strip on the gasket of the duct insert.
Figure 4: Illustration depicting placing duct inserts into plenum ducts with the shear edge facing away.
Figure 5: Illustration showing the AFS being placed into the plenum at a 45-degree angle.
INSTALLATION TIP
If the AFS is too tight to insert:
- Cut instruction sheet on the center line to use as shims.
- Place between duct inserts and AFS.
- Slide AFS into place using shims.
- Gently remove shims.
Restore Ceiling Assembly
- Install mounting plate (HAND TIGHTEN ONLY).
- Start with one lag bolt.
- Insert in front corner while holding mounting plate at opposite corner.
- Install remaining three lag bolts (start with other front lag bolt).
- Using your drill, tighten all four lag bolts EVENLY, within 20-inch pounds or 5 - 6 turns.
- Torque specifications are in accordance with Dometic Manufacturing.
- ? NOTE: Overtightening can damage the air conditioner's base pan. Not enough torque can cause inadequate roof seal leading to water intrusion.
- Reinstall the two screws for the control box.
- Reinstall Return Air Cover using all screws.
- Reinstall screw covers.
- Reinstall filter and Return Air Grill.
Contact Information
For questions about installation please contact us at:
- Website: www.rvairflow.com
- Email: support@rvairflow.zendesk.com
- Phone: (574) 536-2472