Dometic Climate Control Air Conditioners
Value Air Distribution Box, Mechanical
Installation and Operation Manual
A WARNING: Cancer and Reproductive Harm
Visit: www.P65Warnings.ca.gov
Form No. 3317817.000 1/21 | ©2021 Dometic Corporation Service Center & Dealer Locations: Visit www.dometic.com Please read these instructions carefully and follow all instructions, guidelines, and warnings included in this product manual in order to ensure that you install, use, and maintain the product properly at all times. These instructions MUST stay with this product. By using the product, you hereby confirm that you have read all instructions, guidelines, and warnings carefully and that you understand and agree to abide by the terms and conditions as set forth herein. You agree to use this product only for the intended purpose and application and in accordance with the instructions, guidelines, and warnings as set forth in this product manual as well as in accordance with all applicable laws and regulations. A failure to read and follow the instructions and warnings set forth herein may result in an injury to yourself and others, damage to your product, or damage to other property in the vicinity. This product manual, including the instructions, guidelines, and warnings, and related documentation, may be subject to changes and updates. For up-to-date product information, please visit www.dometic.com. [info] This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. A signal word will identify safety messages and property damage messages, and also will indicate the degree or level of hazard seriousness. DANGER! Indicates a hazardous situation that, if not avoided, will result in death or serious injury. The Value Air Distribution Box (ADB), Mechanical is part of an air conditioner (AC, also referred to as the "product" or "unit") designed and intended for installation on the roof of a Recreational Vehicle (hereinafter referred to as "RV") during or after the time it is manufactured. The product is comprised of two main components: the rooftop component and the internal ADB component. This product can be installed by one person with brief help from additional personnel. Use these instructions to ensure a properly installed, and properly functioning product. The manufacturer accepts no liability for damage in the following cases: Dometic Corporation reserves the right to modify appearances and specifications without notice. [info] The images used in this document are for reference purposes only. Components and component locations may vary according to specific product models. Measurements may vary ±0.38 in. (10 mm). Dometic recommends that the following tools and materials be used. ¹ Models FJX3473 and FJX3573 require a Torque Wrench (22.2 in lbs). ¹ Available as an accessory (not included). Accommodates a roof thickness greater than 5.5 in. (140 mm) and includes two spare 1.2 in. (30 mm) foam dividers and four 9-1/2 in. long bolts. The model identification labels are located as follows: [info] Have this information ready before contacting Dometic for service. This section identifies the main ADB components. Diagram shows the main components of the Air Distribution Box (ADB). Labeled components: (1) Foam Dividers, (2) Ceiling Template, (3) Control Box, (4) ADB Cover, (5) Long Bolts. This section provides the external dimensions and clearance measurements of the rooftop component. Diagram shows the external dimensions of the FreshJet rooftop component. Dimensions provided for: (1) 13.8 in. (351 mm), (2) 29.6 in. (753 mm), (3) 27.6 in. (702 mm), (4) 18.0 in. (457 mm) Clearance. Clearance areas indicated: (5) Air Flow Clearance Area (Shaded), (6) Center Line of Unit, (7) Roof Opening, (8) Front of Unit. Diagram shows the external dimensions of the Brisk Air rooftop component. Dimensions provided for: (1) 13.1 in. (333 mm), (2) 34.9 in. (886 mm), (3) 29.9 in. (760 mm). Clearance areas indicated: (4) Center Line of Unit, (5) Roof Opening, (6) Front of Unit, (7) 18.0 in. (457 mm) Clearance, (8) Air Flow Clearance Area (Shaded). Diagram shows the external dimensions of the Brisk II rooftop component. Dimensions provided for: (1) 13.7 in. (349 mm), (2) 29.6 in. (751 mm), (3) 27.6 in. (701 mm). Clearance areas indicated: (4) Center Line of Unit, (5) Roof Opening, (6) Front of Unit, (7) 18 in. (457 mm) Clearance, (8) Air Flow Clearance Area (Shaded). Diagram shows the external dimensions of the Blizzard NXT rooftop component. Dimensions provided for: (1) 13.9 in. (353 mm), (2) 40.0 in. (1016 mm), (3) 30.0 in. (762 mm). Clearance areas indicated: (4) Center Line of Unit, (5) Roof Opening, (6) Front of Unit, (7) 4.0 in. (102 mm) Clearance, (8) 18.0 in. (457 mm) Clearance, (9) Air Flow Clearance Area (Shaded). Diagram shows the external dimensions of the High Performance rooftop component. Dimensions provided for: (1) 13.0 in. (330 mm), (2) 39.6 in. (1006 mm), (3) 29.9 in. (760 mm). Clearance areas indicated: (4) Center Line of Unit, (5) Roof Opening, (6) Front of Unit, (7) 18.0 in. (457 mm) Clearance, (8) Air Flow Clearance Area (Shaded). Diagram shows the external dimensions of the Penguin rooftop component. Dimensions provided for: (1) 9.5 in. (241 mm), (2) 40.0 in. (1016 mm), (3) 29.0 in. (737 mm). Clearance areas indicated: (4) Center Line of Unit, (5) Roof Opening, (6) Front of Unit, (7) 4.0 in. (102 mm) Clearance, (8) 12.0 in. (305 mm) Clearance, (9) Air Flow Clearance Area (Shaded). Diagram shows the external dimensions of the Penguin II rooftop component. Dimensions provided for: (1) 10.4 in. (264 mm), (2) 40.5 in. (1029 mm), (3) 29.0 in. (737 mm). Clearance areas indicated: (4) Center Line of Unit, (5) Roof Opening, (6) Front of Unit, (7) 4.0 in. (102 mm) Clearance, (8) 12.0 in. (305 mm) Clearance, (9) Air Flow Clearance Area (Shaded). This section provides the internal dimensions of the ADB component. Diagram shows internal dimensions of the ADB component. Dimension Measurements: (1) Front of Unit, (2) 2.3 in. (59 mm), (3) 23.0 in. (583 mm), (4) 20.4 in. (518 mm), (5) Roof Opening, (6) Center Line of Unit, (7) 11.6 in. (295 mm), (8) 3.4 in. (86 mm), (9) 6.0 in. (152 mm), (10) 3.0 in. (76 mm). The rooftop component is specifically designed for installation on the roof of an RV. To determine where to place the rooftop component, consider the following items: Consider these recommendations along with your cooling needs: When measuring for placement, confirm the following tilt requirements. This section provides the electrical specifications by model. ¹ The wiring size indicated is for copper wiring up to 24 ft (7.3 m) in length. For wire lengths over 24 ft (7.3 m), consult the National Electrical Code for proper sizing. ² Circuit protection: a time delay fuse or circuit breaker is required. ³ Dometic Corporation gives general guidelines for generator requirements. These guidelines come from experiences people have had in actual applications. When sizing the generator, the total power usage of your RV must be considered. Generators may lose power at high altitudes and from lack of maintenance. This section provides the wiring diagrams for the product. Diagram illustrates wiring connections for the FreshJet (FJX3473, FJX3573) model, showing connections for motor, compressor, fan, run capacitor, start assist, and a 6-pin connector. Diagram illustrates wiring connections for the Brisk (457915, 459516, B57915, B59516) model, showing connections for motor, compressor, fan, run capacitor, start assist, and a 6-pin connector. Diagram illustrates wiring connections for the Blizzard and High Performance (540315, 540316, H540315, H540316) models, showing connections for motor, compressor, fan, run capacitor, start assist, and a 6-pin connector. Diagram illustrates wiring connections for the Penguin (640312, 640312C, 640315, 640315C, 640316, 640316C) model, showing connections for motor, compressor, fan, run capacitor, start assist, and a 6-pin connector. A WARNING: FIRE OR ELECTRICAL SHOCK HAZARD. Failure to obey these warnings could result in death or serious injury. A CAUTION: LIFTING HAZARD. Use proper lifting technique and control when lifting the unit. Failure to obey this caution could result in minor or moderate injury. NOTICE: Failure to follow these notices could result in damage to the rooftop component and/ or the RV. This section describes how to install and set up the unit. When determining your cooling requirements, consider the following items: NOTICE: The roof opening must be structurally framed to provide adequate support and to prevent air from being drawn from the roof cavity. Framing stock with 0.75 in. (19 mm) or more thickness must be used. Remember to provide an entrance hole for power supplies at the front of the opening. See Figure 16. This section describes how to prepare the RV roof opening. [info] If the roof does not have an existing roof vent, skip to "Making a New Roof Opening" on page 13. This section describes how to prepare the RV roof when using an existing vent. [info] If the roof has an existing roof vent, see "Using an Existing Roof Vent Opening" on page 13. This section describes how to prepare the RV roof when making a new roof opening. Diagrams illustrate correct and incorrect methods for framing a new roof opening. (1) Incorrect: Shows cutting into rafters. (2) Correct: Shows opening between rafters. (3) Correct: Shows proper support. Diagram shows structural framing details for a new roof opening. Measurements indicated: (1) 0.8 in. (20 mm) Minimum Width for Framing Stock, (2) 0.3 in. (8 mm) Minimum Width for Access Hole, (3) 15.0 in. (381 mm) Exposed Length of 115 VAC Power Supply Wire. [info] The power must be on an appropriately-sized separate time-delay fuse or circuit breaker. See "Specifications" on page 10. This section describes how to route the wiring for the rooftop component. [info] If an AC or a vent fan were removed, the existing power supply wire may be used provided it is of the proper type, size, and location, and if it is correctly fused. NOTICE: Do not slide the rooftop component along a surface. Otherwise, damage to the gasket on the bottom of the rooftop component could occur and cause a leak. [info] The outside work is complete. Minor adjustments can be made from inside the RV if required. This section describes the interior preparation. Roof thicknesses vary among RVs and the ADB installation may require additional foam to fill any gaps in thicker roofs. This section describes how to determine if additional foam dividers are required, the number required, and the installation method. Diagram shows how to measure roof thickness. Measurements: (1) Ceiling Opening, (2) Rooftop Model Unit Basepan, (3) Roof Thickness. Diagram shows how foam dividers are stacked and placed. Components: (1) Stacked Foam Dividers, (2) Roof Thickness, (3) Top Foam (0.4 in.), (4) Top Foam Ring (0.4 in.), (5) Foam Divider (0.4 in.), (6) Foam Divider (1.2 in.), (7) ADB Adaptor. Tables show the required foam divider combinations based on roof thickness for various models. ¹ Up to 0.4 in. (10 mm) of compression of the foam dividers is acceptable and may be required in some instances. Tables show the required foam divider combinations based on roof thickness for various models. ¹ Up to 0.4 in. (10 mm) of compression of the foam dividers is acceptable and may be required in some instances ² To accommodate a roof thickness greater than 5.5 in. (140 mm), order the optional accessory kit. See "Tools and Materials" on page 4. Diagram shows how to confirm the foam divider height measurement. (1) Flat Surface of the ADB, (2) Stack of Foam Dividers, (3) Full Height Measurement (Equal to the Roof Thickness). NOTICE: Overtightening could damage the rooftop component's base pan or ceiling template. Not enough torque will cause an inadequate roof seal, and could cause a leak. [info] All models in this manual use a four bolt pattern to secure the ADB kit. This section describes how to secure the rooftop component to the roof. Diagram shows passing the wire through the filter notch. (1) Filter, (2) Filter Notch, (3) ADB Second Slot, (4) 115 VAC Power Supply Wire and 6-pin Unit Electrical Cord. Diagram shows the mounting bolt pattern for all models. Diagram shows the mounting bolt locations for all models. This section describes how to wire the power supply to the rooftop component. Diagram shows completing the wiring within the junction box. Labeled components: (1) Junction Box Cover Screws, (2) Junction Box Cover, (3) Junction Box, (4) 6-pin Unit Electrical Cord (from the AC), (5) Junction Box Notch for 6-pin Unit Electrical Cord (from the ADB), (6) Cable Connector for 6-pin Unit Electrical Cord (from the AC), (7) Cable Connector for 6-pin Unit Electrical Cord (from the ADB), (8) Live Black and Neutral White Wires (from the ADB), (9) 115 VAC Power Supply Wire (from the roof opening), (10) Strain Relief. This section describes how to connect the 115 VAC power supply wire from the rooftop component and the 6-pin unit electrical cord from the AC. Diagram shows the junction box components. Labeled components: (1) Junction Box Cover Screws, (2) Junction Box Cover, (3) Neutral White Wire, (4) Live Black Wire, (5) Copper Wire, (6) Green/Yellow Ground Cord. This section describes how to complete the ADB installation. [info] Read the following operating instructions before attempting to run the unit. Diagram shows attaching the control knobs. (1) Control Knobs (2). Diagram shows attaching the center cover. (1) Center Cover. This section describes the rooftop component's operating controls and settings. This section describes the operating controls. Diagram shows the operating controls. Labeled controls: (1) Temperature Control Knob (7 Positions), (2) Fan Control Knob, (3) OFF Position, (4) Fan-Only Speeds (3 Steel Gray Positions), (5) Cooling Fan Speeds (3 Dark Gray Positions). The temperature control knob (cool only) manages the ON/OFF operation within a temperature range of approximately 65–90 °F (18–32 °C), measured at the ADB inlet. The fan control knob has seven positions, including OFF. This knob controls the fan-only speeds (steel gray positions) and the cooling fan speeds (dark gray positions). This section describes the settings for the unit. NOTICE: Wait at least three minutes before restarting the compressor when it has been manually cycled off with either the selector control knob or the temperature set lever. Failing to do so will cause the unit to quick-cycle and could result in compressor or supply circuit overload. This section describes how to use the cooling setting to reduce heat on warm days or evenings. [info] The compressor will cycle on and off as cooling is required to maintain the selected temperature level. The fan runs when the compressor is off to help keep the temperature uniform throughout the RV. This section describes how to use the fan setting to circulate the RV air without cooling. This section describes how to use the cooling fan setting to circulate the RV air while cooling. This section describes routine activities to maintain properly working system components. [info] The blower motor is factory-lubricated and requires no service. NOTICE: Never run the unit without the return air filter in place. Otherwise, dirt will restrict the rooftop component's evaporator coil and may substantially degrade the performance of the unit over time. This section describes how to maintain a clean air filter. NOTICE: Never use furniture polish or scouring powders to clean the ADB housing. Clean the ADB housing and the control panel with a soft cloth dampened with a mild detergent. The following table describes common occurrences that are not a result of defective workmanship or materials. ¹ For a more permanent solution to high heat gain, accessories like the Dometic outdoor patio or window awnings reduce the effects of direct sunlight. ² During normal operation, this product is designed to remove a certain amount of moisture from the air, depending on the size of the space being conditioned. The manufacturer of this unit will not be responsible for damage caused by condensation forming on ceilings, windows, or other surfaces. [recycle] Place the packaging material in the appropriate recycling waste bins, whenever possible. Consult a local recycling center or specialist dealer for details about how to dispose of the product in accordance with all applicable national and local regulations. LIMITED TWO WARRANTY AVAILABLE AT WWW.DOMETIC.COM/WARRANTY. IF YOU HAVE QUESTIONS, OR TO OBTAIN A COPY OF THE LIMITED WARRANTY FREE OF CHARGE, CONTACT: DOMETIC CORPORATIONContents
1 Explanation of Symbols and Safety Instructions
1.1 Recognize Safety Information
1.2 Understand Signal Words
2 Intended Use
3 General Information
3.1 Tools and Materials
Recommended Tools and Materials
Framing Wood All-Weather Caulk Knife/Box Cutter Screwdrivers Electrical Connectors 3/8" Torque Wrench Socket Basic Electrical Connection Tools Torque Wrench¹ (40 in lbs) Optional Parts
Spare Foam Divider Kit 3106756.087 3.2 Model Identification
3.3 ADB Components
3.4 Rooftop Component Dimensions by Model
3.4.1 FreshJet
3.4.2 Brisk Air
3.4.3 Brisk II
3.4.4 Blizzard NXT
3.4.5 High Performance
3.4.6 Penguin
3.4.7 Penguin II
3.5 ADB Component Dimensions
3.6 Placement Requirements
3.6.1 Tilt Requirements
Tilt Allowance
Model Number Maximum Tilt (All Directions) 457915, 459516 B57915, B59516 540315, 540316 H540315, H540316, FJX3473,FJX3573 15° 640312, 640315, 640316, 640312C, 640315C, 640316C 8° 4 Specifications
Model Nominal Capacity Cooling (BTU HR) Electrical Rating Compressor Amps Rated Load Compressor Amps Locked Rotor Fan Motor Amps Rated Load Fan Motor Amps Locked Rotor Refrigerant R-410A (oz) Minimum Wire Size¹ AC Circuit Protection² (Installer Supplied) Minimum Generator Size³ (1 Unit/ 2 Units) 457915.70X 13,500 115 VAC, 60 HZ, 1 ph 12.4 63.0 2.5 5.8 18.0 12 AWG 20 Amp 3.5 kW/ 5.0 kW 457915.71X 13,500 12.4 68.0 2.5 5.8 18.0 B57915.71X 13,500 12.4 68.0 2.5 5.8 18.0 459516.70X 15,000 13.3 66.0 2.0 5.6 27.5 459516.71X 15,000 13.3 70.0 2.0 5.6 27.5 B59516.71X 15,000 13.3 70.0 2.0 5.6 18.3 540315.70X 13,500 12.4 63.0 3.0 8.5 18.5 540315.71X 13,500 12.4 68.0 3.0 8.5 18.5 H540315.72X 13,500 12.7 68.0 2.8 8.0 19.5 540316.70X 15,000 13.3 66.0 2.8 7.6 29.5 540316.71X 15,000 13.3 70.0 2.8 7.6 29.5 H540316.72X 15,000 13.2 70.0 2.8 8.0 20.1 640312.80X 11,000 11.5 53.0 2.6 8.5 20.0 640312.83X 11,000 12.5 63.0 2.6 8.5 18.0 640312C.35X 11,000 10.5 53.0 3.5 10.0 19.0 640312C.85X 11,000 11.5 53.0 2.6 8.5 20.0 640315.80X 13,500 12.6 63.0 2.6 8.5 18.0 640315.83X 13,500 12.5 63.0 2.6 8.5 19.0 640315.84X 13,500 12.5 63.0 3.5 8.5 19.0 640315C.75X 13,500 12.7 52.0 2.6 8.5 14.5 640316C.75X 15,000 12.9 52.0 2.6 8.5 21.5 FJX3473MWHAS 13,500 13.6 61.0 3.3 6.9 12.7 FJX3473MBKAS 13,500 13.6 61.0 3.3 6.9 12.7 FJX3573MWHAS 15,000 13.6 73.0 3.3 6.9 13.4 FJX3573MBKAS 15,000 13.6 73.0 3.3 6.9 13.4 5 Wiring Diagrams
6 Pre-Installation
6.1 Determining Your Cooling Needs
6.2 Preparing the RV Roof Opening
6.2.1 Using an Existing Roof Vent Opening
6.2.2 Making a New Roof Opening
6.3 Routing the Wiring
6.4 Positioning the Rooftop Component
6.5 Preparing to Work Inside the RV
7 Installation
7.1 Installing the Foam Dividers
7.1.1 Roof Thickness 1.25 to 5.5 in. (32 to 152 mm)
Roof Thickness 1.25 in. (32 mm) 1.5 in. (38 mm) 2.0 in. (51 mm) 2.5 in. (64 mm) 3.0 in. (76 mm) 3.5 in. (90mm) 4.0 in. (102 mm) 4.5 in. (114mm) 5.0 in. (127mm) 5.5 in. (140 mm) Total Divider Thickness 1.7 in. (50 mm) 2.4 in. (60 mm) 2.8 in. (70 mm) 3.5 in. (90 mm) 3.9 in. (100mm) 4.3 in. (110mm) 4.7 in. (120mm) 5.5 in. (140mm) 5.9 in. (150 mm) 6.3 in. (160mm) Top Foam 0.4 in. (10 mm) x x x x x x x x x x Top Foam Ring 0.4 in. (10 mm) x x x x x x x x x x Foam Divider 0.4 in. (10 mm) x x x x x x x Foam Divider 0.4 in. (10 mm) x x Foam Divider 1.2 in. (30 mm) x x x x x x Foam Divider 1.2 in. (30 mm) x x x Foam Divider 1.2 in. (30 mm) x x ADB Adaptor 1.2 in. (30 mm) x x x x x x x x x x 7.1.2 Roof Thickness 6.0 - 7.5 in. (152 to 191 mm)
Roof Thickness 6.0 in. (152 mm)² 6.5 in. (165 mm)² 7.0 in. (178 mm)² 7.5 in. (191 mm)² Total Divider Thickness 7.0 in. (180 mm) 7.5 in. (190mm) 7.9 in. (200mm) 8.3 in. (210 mm) Top Foam 0.4 in. (10 mm) x x x x Top Foam Ring 0.4 in. (10 mm) x x x x Foam Divider 0.4 in. (10 mm) x x x Foam Divider 0.4 in. (10 mm) x Foam Divider 1.2 in. (30 mm) x x Foam Divider 1.2 in. (30 mm) x x x x Foam Divider 1.2 in. (30 mm) x x x x ADB Adaptor 1.2 in. (30 mm) x x x x Spare² Foam Divider 1.2 in. (30 mm) x x x x Spare² Foam Divider 1.2 in. (30 mm) x x x x 7.2 Securing the Unit
7.3 Wiring the Unit to the Power Supply
7.4 Connecting the Power Supply
7.5 Finalizing the Installation
8 Operation
8.1 Understanding the Controls
8.2 Understanding the Settings
8.2.1 Cooling Operation
8.2.2 Fan-Only Operation
8.2.3 Cooling Fan Operation
9 Maintenance
9.1 Cleaning the Air Filter
9.2 Cleaning the ADB Housing
10 Troubleshooting
Problem Possible Cause Suggested Remedy The product does not operate. The circuit breaker has activated. Set or reset the circuit breaker. A fuse has blown. Replace the fuse. The product does not operate (or operates poorly) and the RV is connected to the motor generator. The RV is not receiving power from the motor generator. Confirm the motor generator is running. Confirm the motor generator is producing power. The product does not operate (or operates poorly) and the RV is connected to a power supply by a land line. The RV is not receiving power from the power supply. Confirm the fuse or circuit breaker is open. Ensure the fuse is not blown, or circuit breaker is on and not activated. Contact the local service center. Frost forms on the evaporator coil, as visible through the air inlet hole with the filter removed. The product is producing very cold output at a very low air speed. The outside temperature is relatively low. Inspect and clean the filter. Open the air vents and remove any obstructions. Adjust the thermostat control knob to a warmer setting (counterclockwise). Operate the product on any Fan Only setting until the coil is free of frost. Contact the local service center. The product does not maintain the desired temperature. The product is affected by the RV's heat gain from high outdoor temperatures or humidity. Park the RV in a shaded area. Use window shades, blinds, or curtains.¹ Keep the windows and doors closed or minimize their use. Avoid using heat-producing appliances inside the RV. Operate the product in the Turbo Fan/Cooling mode. Start the product before the outside temperature increases. Condensation forms on ceilings, windows, or other surfaces.² The air contains water vapor that is below the dew point of the surface. Keep doors and windows closed when the unit is in operation to reduce the formation of condensation. 11 Disposal
LIMITED TWO-YEAR WARRANTY
CUSTOMER SUPPORT CENTER
5155 VERDANT DRIVE
ELKHART, INDIANA, USA 46516
1-800-544-4881 OPT 1