Eaton Complete Home Surge Protection
Instruction Bulletin IB00414001Y
Effective January 2015
Installation and Operating Guide
Thank you for purchasing an Eaton® Complete Home Surge Protective (CHSP) device. This product is part of the CHSP modular surge protection system, consisting of:
- The CHSPT2SURGE or CHSPT2ULTRA AC module, designed to protect residential electrical and electronic loads from voltage transients and surge disturbances on your AC power line. It is intended for both indoor and outdoor usage.
- The CHSPCABLE module, designed to protect coaxial cables providing service for televisions, satellite TV, and other coaxial-connected equipment from electrical transients and surge disturbances. It is intended for indoor use only. Outdoor installations require a separately purchased outdoor enclosure (accessory: CHSP3RTELCABLE).
The Eaton system is designed for maximum installation flexibility in newly constructed or existing homes. For example, in new construction, when coaxial cables are routed close to the electrical panel, CHSP modules can be joined using the unique quick-connect feature for a neatly configured surge protection system.
These instructions do not cover all details, variations, or combinations of the equipment, its storage, delivery, installation, checkout, safe operation, or maintenance. For further information regarding a particular application or installation not covered in this manual, please contact Eaton's Technical Resource Center at 1-877-ETN-CARE, option 2, then option 1.
Safety Precautions
A licensed/qualified electrician must complete all instructions described in this manual in accordance with the U.S. National Electrical Code, state and local codes, or other applicable country codes. All electrical codes supersede these instructions.
WARNING! SHOCK HAZARDS
Improper installation can cause death, injury, and/or equipment damage. Follow all warnings and cautions. Read and understand this manual before attempting to install or operate this equipment.
Improper wiring could cause death, injury, and/or equipment damage. Only licensed/qualified electricians trained in the installation and service of electrical devices should install and service this equipment.
Use appropriate safety precautions and equipment for arc flash protection.
During normal operation, hazardous voltages are present inside the SPD.
When servicing the SPD, follow all safe work practices to avoid electrical shock.
CAUTION
Do not perform a high-pot test with the SPD connected to the electrical system. Failure to disconnect the SPD during a high-pot test will result in damage to the SPD.
IMPORTANT
- Choose a mounting location for the CHSP that provides the shortest and straightest possible wiring (lead length) from the CHSP to the electrical system connections. Excessive lead length and sharp bends will degrade performance.
- When using conduit, avoid 90° elbows and keep the conduit run as short and straight as possible.
Mounting
The CHSPT2SURGE/CHSPT2ULTRA is designed to be connected to the top, bottom, or sides of your electrical loadcenter (see Figure 1), or it can be surface mounted or flush mounted on the wall adjacent to the loadcenter.
Definition: The term loadcenter refers to the electrical panel (or breaker panel) in your home.
To install this device you need:
- Four self-tapping screws: #8 x 3/4-inch (1.9 cm) (surface mount only - supplied with purchase).
- Slot and Phillips screwdriver.
- Hammer, wire cutter, and wire stripper.
- For finished wall applications, purchase the Flush Mount lid (accessory: CHSPFMKIT).
Pre-Installation
- The loadcenter must be properly grounded and meet local, national (NEC®) or Canadian (CEC) electrical code approved practices.
- The CHSP can be used with any manufacturer's loadcenter (breaker panel).
Circuit Breaker Installation
- Turn OFF power to the loadcenter.
- Remove loadcenter cover.
- Verify power has been disconnected with a portable voltage meter.
- Locate a dedicated unused, or install a new 2-pole circuit breaker in an available space closest to where the CHSP will be installed. A dedicated 2-pole 15 ampere circuit breaker is recommended for CHSP devices, but a 2-pole 50 ampere circuit breaker is needed for the full published ratings of the CHSPT2ULTRA device. (Connecting wires carry only short-duration currents associated with transient events, not supply current.)
- Move the circuit breaker handle to the OFF position.
Table 1. Recommended Dedicated Circuit Breaker to Achieve Published Rating
| Catalog Number | Pole | Rating |
|---|---|---|
| CHSPT2SURGE | 2-Pole | 15 ampere |
| CHSPT2ULTRA | 2-Pole | 50 ampere |
Indoor Installation
Panel Mount (Figures 1 and 2)
Figure 1/2 Description: Shows the CHSP unit mounted inside an electrical panel, connected via a knockout and secured with a lock nut.
- Remove the 1/2-inch (1.25 cm) knockout closest to the 2-pole breaker installed in Step 4.
- Remove the lock nut from the threaded nipple and feed the CHSP wires through the knockout. Secure the CHSP in its final position by reattaching the lock nut and tightening firmly using a hammer and screwdriver or suitable wrench. Continue with final installation Step 11.
Surface Mount
Figure 1 Description (also applies to Surface Mount): Shows the CHSP unit mounted to a surface using screws, with wires protected by conduit.
- Using the supplied four (4) self-tapping screws, mount the CHSP on a suitable surface through the four mounting holes. The wires should be protected using rigid or flexible Electrical Metal Tubing. Continue with final installation Step 11.
Finished Wall (Flush Mount) (Figure 3)
Figure 3 Description: Illustrates the CHSP unit mounted flush with a finished wall surface, possibly with an optional cover plate.
- Attach the CHSP either by Panel Mount or Surface Mount, and attach the optional Flush Mount lid on the surface of the CHSP.
- Install the supplied two 4-40 mounting screws to firmly secure the Flush Mount lid. Continue with final installation Step 11.
Outdoor Installation (Figures 4 and 5)
Figure 4/5 Description: Depicts the CHSP unit installed outdoors, connected to an outdoor loadcenter using raintight couplings and conduit.
- Use only a raintight rated coupling and conduit, made from corrosion-resistant material, to connect the CHSP to the outdoor loadcenter.
IMPORTANT
- Follow all U.S. National Electrical Code, state, and local codes, or other applicable country codes.
- To avoid fire, shock, or death, turn OFF power at the circuit breaker or fuse and test that power is OFF before wiring.
- When connecting CHSP wires to the electrical system, cut wires to keep them as short as possible – 12 inches (30 cm) or less is recommended.
- To maximize CHSP performance, twist and bind the wires together to reduce wire impedance (one twist per inch).
Wiring the CHSPT2SURGE/CHSPT2ULTRA (Figures 1 and 6)
Figure 6 Description: A wiring diagram showing the connections: White wire to neutral bus, Green wire to ground bus, and Black/Red wires to a 2-pole circuit breaker.
- Strip insulation from conductors with care. Cut off excess wire and strip approximately 1/2-inch (1.25 cm) from all four wires.
- Connect the White wire to the neutral bus bar.
- Connect the Green wire to the ground bus bar.
- Connect the Black and Red wires to the 2-pole circuit breaker installed in Step 4. Connect the Black wire to one terminal and the Red wire to the other. Do not install both wires on the same terminal.
- Check that all connections are correct (refer to wiring diagram Figure 6).
- Replace loadcenter cover.
- Restore electrical power. Switch the main breaker to the ON position.
- Reset the 2-pole circuit breaker supplying power to the CHSP to the ON position. The LED indicator lights should illuminate.
Note: If the 2-pole circuit breaker supplying power to the CHSP trips, replace the unit.
Operations / Troubleshooting
Power Up and System Checkout
Apply system power. The LED should light.
If the connected LED does not light, remove power, check connections, and test again. If the LED still does not light, contact Eaton's Technical Resource Center at 1-877-ETN-CARE, option 2, then option 1.
Routine Operation
After system power is applied, the CHSP automatically protects downstream electrical devices from damaging voltage transients.
When all phase voltages are present, the LED indicator reports the status of the protection elements and is active when all are intact and providing protection. Any loss of protection is signaled when the LED extinguishes.
The device is not repairable and contains no user-serviceable parts. If the unit fails, as evidenced by the LED turning OFF, the unit must be replaced.
