Touratech Suspension Federbein Installation Guide
For Honda CRF1000L Africa Twin (2015-2017) Typ Explore HP/PDS
Model Number: 01-402-5860-0
General Recommendations and Safety
Important: Follow assembly steps in order. Touratech is not liable for incorrect installation or resulting damages.
Compliance: Adhere to national road vehicle regulations and relevant EC/ECE Directives. Register approved parts with authorities post-installation.
Maintenance: Check and retighten all bolted connections after 50 km.
Torque: Standard torque values are provided. Consult a specialist workshop for specific requirements.
Lean Angle: Be aware that accessories like panniers, crash bars, or lowered footpegs may reduce lean angle.
Cables & Lines: Ensure correct routing and clearance for all cables and lines after modifications, checking with full steering lock.
Electrics: Always disconnect the battery before electrical work.
Protection: Apply protective film to areas prone to stone chips.
Brakes/Suspension: These systems should only be serviced by a specialist workshop.
Luggage Load: Max 5 kg for standard racks, 10 kg for ZegaPro TC racks.
Accessory Fit: Verify clearance and compatibility with other accessories.
Bolts: Lubricate stainless steel bolts before assembly.
PDF: Instructions available for download on the Touratech webshop.
Torque Specifications (Nm)
| Bolt Size | Steel 8.8 | Stainless Steel A2 |
|---|---|---|
| M 4 | 2.7 | 0.8 |
| M 5 | 5.5 | 1.7 |
| M 6 | 9.7 | 3.0 |
| M 8 | 23.0 | 7.9 |
| M10 | 47.0 | 14.0 |
| M12 | 80.0 | 24.0 |
| M14 | 130.0 | -,- |
| M16 | 196.0 | 59.0 |
| M18 | 270.0 | -,- |
| M20 | 385.0 | 114.0 |
Note: Values are standard for strength class 8.8. Consult specialists for specific requirements.
Installation Steps
Preparation: Support the motorcycle securely.
Step 1: Remove Original Shock
Carefully remove the original shock absorber and associated linkage components.
Step 2: Install Touratech Federbein
Mount the new Touratech Suspension Federbein (Part 1) to the frame using provided hardware and correct alignment.
Step 3: Connect Linkage
Connect linkage components (Parts 2, 3) to the Federbein and swingarm. Ensure bolts and nuts are seated correctly.
Step 4: Secure Components
Fasten all new components securely. Use specified torque values.
Step 5: Attach Bracket
Install the mounting bracket (Part 5) as shown, using specified hardware (e.g., M6 x 30 bolts).
Step 6: Route Cables/Lines
Carefully route and secure brake lines, wiring, and control cables (Parts 6, 7, 8) to prevent pinching or interference. Ensure clearance for full steering movement.
Step 7: Install Spacers
On the right side, install the specified spacers: a 7 mm spacer and a 10 mm spacer.
Step 8: Final Checks
Verify all fasteners are tightened. Check cable/line routing and range of motion. Confirm no excessive compromise to lean angle.
Refer to diagrams for precise placement.
