ifm O1D100/O1D120 Optical Distance Sensor Operating Instructions

Document Number: 80284062/00
Date: 04/2019

1 Preliminary note

1.1 Symbols used

1.2 Warning signs used

▲ WARNING
Warning of serious personal injury.
Death or serious irreversible injuries may result.

2 Safety instructions

▲ WARNING
Visible laser light; laser protection class 2.
Use of controls or adjustments other than those specified herein may result in hazardous radiation exposure. Damage to the retina is possible.

Label for supply cable

ATTACH TO CABLE

WARNING:
CLASS 2 LASER PRODUCT
DO NOT STARE INTO BEAM
AVOID EXPOSURE
UNPLUG CONNECTOR TO EXTINGUISH LASER BEAM

ifm electronic gmbh D-45127 ESSEN

Product label

AVOID EXPOSURE
LASER LIGHT EMITTED FROM THIS APERTURE

CAUTION
AVERTISSEMENT
LASER LIGHT
LUMIÈRE LASER
DO NOT STARE INTO BEAM
NE PAS REGARDER LE FAISCEAU
POWER/PUISSANCE max. ≤ 4,0 mW
λ = 650 nm
PULSE/IMPULSION ≤ 1,3 ns
CLASS 2 LASER PRODUCT
APPAREIL LASER DE CLASS 2
21 CFR PART 1040
IEC 60825-1:2014

3 Functions and features

The unit is used as an optical distance sensor.

3.1 Applications

4 Functions

4.1 Output function hysteresis

The hysteresis keeps the switching state of the output stable if the measured value varies about the sensing range. Both outputs (OUT1 and OUT2) can be set as hysteresis function. → 10.2.4 Hysteresis function

4.2 Output function window

The window function enables the monitoring of a defined acceptable range. Both outputs (OUT1 and OUT2) can be set as window function. → 10.2.6 Window function

4.3 Analogue output function

The sensor can also output an analogue signal on output 2 (OUT2) which is proportional to the distance. → 10.2.11 Scaling of the measuring range (analogue output)

4.4 Switch off the laser

For safety and maintenance purposes the laser of the unit can be temporarily switched off via the input on pin 5.

Input signal at pin 5 Laser
Low / not connected On
High Off

5 Installation

5.1 Installation conditions

5.2 Mounting accessories

The unit is supplied without mounting accessories.

Examples of mounting accessories Art. no.
Protective cover O1D E21133
Mounting set E2D101 + E20938 + E20951 E21079
Mounting set O1D (for rod mounting Ø 12 mm) E2D101
Mounting rod straight Ø 12 mm / M10 E20938
Mounting set O1D (for rod mounting Ø 14 mm) E2D111
Mounting rod straight Ø 14 mm / M12 E20939
Fixture for mounting and fine adjustment of O1D laser units (rod or free-standing; depending on the clamp) E1D100

Example mounting:

6 Electrical connection

! The unit must be connected by a qualified electrician.

Connect the unit as follows:

O1D100 / O1D120 PNP

[Diagram of PNP connection]

Core colours of ifm sockets:
1 = BN (brown), 2 = WH (white), 3 = BU (blue), 4 = BK (black), 5 = GR (grey).

6.1 Operation with IO-Link master

The unit is compatible with IO-Link master port class A (type A).

! For operation with IO-Link master port class B (type B) observe the following:
As a standard, the unit is not compatible with master port class B (type B). Pin 2 (OU2) and pin 5 (IN1) are used for manufacturer-specific functions. That means that the main supply voltage of the unit and the additional voltage supply (master port class B on pins 2/5) are not electrically isolated.

With the following configurations the unit can be used with master port class B:

7 Operating and display elements

[Diagram of operating and display elements with numbered parts]

Label Description
1: 4 x LED green Lighting LED = power and set display unit (mm, m, inch)
2: 4 x LED yellow (two not connected) Indication of the switching status; lights, if the corresponding output is switched.
3: 4-digit alphanumeric display Indication of the measured distance, the parameters and parameter values.
4: Programming button [SET] Setting of the parameter values (scrolling by holding pressed; incrementally by pressing once).
5: Programming button [MODE/ENTER] Selection of the parameters and acknowledgement of the parameter values.

8 Menu

8.1 Menu structure

[Diagram of menu structure]

8.2 Explanation of the menu

For the factory settings please refer to the end of these instructions (→ 14 Factory setting).

Display Parameter Description
OU1 Configuration for output 1 4 switching functions can be selected: [Hno], [Hnc], [Fno], [Fnc] → 10.2.3 Configuration of OUT1
SP1 Switch point for hysteresis function OUT1 Limit value at which the output with selected hysteresis function changes its switching state (object nearer/farther than distance set). [SP1] is only active if [OU1] = [Hno] or [Hnc]. → 10.2.5 Setting of the switch point for hysteresis function OUT1
nSP1 / FSP1 Switch points for window function OUT1 Limit values at which the output with selected window function changes its switching state (object present / not present between the distance "near" and the distance "far"). [nSP1] = switch point "near” / [FSP1] = switch point "far”. [nSP1] / [FSP1] are only active if [OU1] = [Fno] or [Fnc]. → 10.2.7 Setting of the switch points for window function OUT1
OU2 Configuration for output 2 4 switching functions and 2 analogue signals can be selected: [Hno], [Hnc], [Fno], [Fnc], [I], [U] → 10.2.8 Configuration of OUT1
SP2 Switch point for hysteresis function OUT2 Limit value at which the output with selected hysteresis function changes its switching state (object nearer/farther than distance set). [SP2] is only active if [OU2] = [Hno] or [Hnc]. → 10.2.9 Setting of the switch point for hysteresis function OUT2
nSP2 / FSP2 Switch points for window function OUT2 Limit values at which the output with selected window function changes its switching state (object present / not present between the distance "near" and the distance "far"). [nSP2] = switch point “near” / [FSP2] = switch point “far”. [nSP2] / [FSP2] are only active if [OU2] = [Fno] or [Fnc]. → 10.2.10 Setting of the switch points for window function OUT2
ASP Analogue start point Measured value at which 4 mA / 0 V are provided. [ASP] is only active if [OU2] = [I] or [U]. → 10.2.11 Scaling of the measuring range (analogue output)
AEP Analogue end point Measured value at which 20 mA / 10 V are provided. [AEP] is only active if [OU2] = [I] or [U]. → 10.2.11 Scaling of the measuring range (analogue output)
TEAC Teach mode Selection "sampling rate" or "repeatability" → 10.3 Teach mode
EF Extended functions Press [SET] to open the submenu "Extended functions" → 10.4 Extended functions
dS1 / dr1 / dS2 / dr2 Delay for the switching outputs [dSx] = switch-on delay; [drx] = switch-off delay. The output does not immediately change its switching status when the switching condition is met but only after the delay has elapsed. If the switching condition is no longer met after the delay has elapsed, the switching status of the output does not change. [dS2] and [dr2] are not effective if [OU2] = [I] or [U]. → 10.4.1 Setting of the time delay for switching outputs
dFo Setting of the fault suppression time for switching outputs/analogue output This function allows to suppress short-time saturation of the measuring element (such saturation can result from direct reflection or strong fluctuations in brightness). During the delay set, the latest valid value measured is displayed, the output signals remain unchanged. → 10.4.2 Setting of the fault suppression time for switching outputs / analogue output
diS Display setting 7 settings can be selected: [d1], [d2], [d3], [rd1], [rd2], [rd3], [OFF] → 10.2.2 Setting of the display
Uni Setting of the display unit Selection of the unit of measurement for [SP1], [SP2], [ASP], [AEP] Selection options: [mm] [m] [inch] → 10.2.1 Selection of the display unit
rES Restore factory setting → 10.4.3 Reset of all parameters to factory setting
SW Display of the software version number → 10.4.4 Display of the software version number

9 Operating modes

9.1 Run mode

The run mode is the normal operating mode.
After power on the unit is in the Run mode. It carries out its monitoring function and generates output signals according to the set parameters.
The display indicates the current distance, the yellow LEDs signal the switching status of the outputs.

9.2 Display mode

9.3 Object reflectivity

Display of the object reflectivity (formerly: align mode).
Press [SET] in the Run mode.
The unit displays an orientation value for the object reflectivity (e.g. +100 corresponds to a white object, +020 corresponds to a grey object).

9.4 Programming mode

Setting the parameter values → 10.1 Parameter setting in general

10 Parameter setting

During parameter setting the unit remains internally in the operating mode. It continues its monitoring function with the existing parameters until the change has been finished.

10.1 Parameter setting in general

10.1.1 Setting of the parameter value

! Select the display unit [Uni] before you define the values for the parameters. In case of subsequent changes of the display unit rounding errors during internal conversion to other units may falsify the set values. → 10.2.1 Selection of the display unit

  1. Selection of the parameter
    Press [MODE/ENTER] until the requested parameter is displayed.
    [Diagram showing parameter selection]
  2. Setting of the parameter value
    Press [SET] and keep it pressed.
    The current parameter value flashes for 5 s.
    Increase the setting value incrementally by pressing the button once or continuously by pressing it permanently.
    Decrease the value: let the display move to the maximum setting value. Then the cycle starts again at the minimum setting value.
    [Diagram showing parameter value setting]
  3. Confirmation of the parameter value
    Press [MODE/ENTER] briefly.
    The parameter is displayed again; the new parameter value is effective.
    [Diagram showing parameter confirmation]
  4. Setting of other parameters
    Start again with step 1.
  5. Finishing the parameter setting
    Wait for 15 s or press [MODE/ENTER].
    The current measured value is displayed.

10.1.2 Change from menu level 1 to menu level 2

10.1.3 Electronic lock

The unit can be locked electronically to prevent unintentional settings. On delivery the unit is not locked.

Locking

[Loc] is displayed briefly if you try to change parameter values on the locked unit during operation.

Unlocking

Timeout

If no button is pressed for 15 s during the setting procedure, the unit returns to the Run mode with unchanged values.

10.2 Configuration of the basic settings

10.2.1 Selection of the display unit

Set [Uni] before the values for the parameters [SPx], [nSPx], [FSPx], [ASP], [AEP] are defined.
In case of subsequent changes of the display unit rounding errors during internal conversion to other units may falsify the set values.

10.2.2 Setting of the display

10.2.3 Configuration of OUT1

10.2.4 Hysteresis function

The hysteresis keeps the switching state of the output stable if the measured value varies about the sensing range. In either case set and reset points are symmetrically arranged around the selected switch point [SPx]. The hysteresis is the distance between set and reset points; it is calculated on the basis of the repeatability with a safety factor of 1.5. The calculation is based on the repeatability for max. 40 klux. → 10.3.3 Table repeatability and accuracy

Example Hno

  1. For the output function [Hno] the output switches when the object approaches and when the switch point (A) is reached.
  2. When the object is removed again, the output does not switch back before the reset point (B) is exceeded.
    The reset point (B) is greater than the set point (A).

[Diagram showing hysteresis example 1]

[Diagram showing hysteresis example 2]

[SPx] = switch point; A = set point; B = reset point

When the output function [Hnc] was selected, set and reset point are reversed. The output is switched off when the object approaches. When the object is removed, the output switches on.

Output function Object distance (D) Output status
[Hno] D < [SPx] Closed
D > [SPx] Open
[Hnc] D < [SPx] Open
D > [SPx] Closed

Example of output function [Hno]

Sampling rate 50 Hz, distance to the object 1200 mm, grey value (18 % remission):
Hysteresis = ± 10 mm (repeatability → 10.3.3 table) x factor 1.5 = 15 mm
- Reset point 1200 mm + (15 mm) = 1215 mm
- Set point 1200 mm - (15 mm) = 1185 mm

10.2.5 Setting of the switch point for hysteresis function OUT1

10.2.6 Window function

It is possible to define a window for the object recognition for each of the two outputs (OUT1 / OUT2).

Switches off when the object is detected

[Diagram showing window function Fnc]

[nSPx] = switch point "near"; [FSPx] = switch point "far"; FE = window
If the measured value is between the switch point "near" [nSPx] and the switch point "far" [FSPx], the output is open (when [OUx] = [Fnc]).

Switches when the object is detected

[Diagram showing window function Fno]

[nSPx] = switch point "near"; [FSPx] = switch point "far"; FE = window
If the measured value is between the switch point "near" [nSPx] and the switch point "far" [FSPx], the output is closed (when [OUx] = [Fno]).

Output function Object distance (D) Output status
[Fno] D < [nSPx] Open
[nSPx] < D < [FSPx] Closed
[Fnc] D < [nSPx] Closed
[nSPx] < D < [FSPx] Open

Both window limit values ([nSPx] and [FSPx]) work with a switching hysteresis → 10.2.4 Hysteresis function / example of the output function [Hno].

10.2.7 Setting of the switch points for window function OUT1

10.2.8 Configuration of OUT1

10.2.9 Setting of the switch point for hysteresis function OUT2

10.2.10 Setting of the switch points for window function OUT2

10.2.11 Scaling of the measuring range (analogue output)

Minimum distance between [ASP] and [AEP]:100 mm
When the minimum distance is not reached, the error message "SIZE" is displayed.

Current output 4 ... 20 mA

Factory setting Measuring range scaled
I [mA] mm I [mA] mm
20 10000(AEP) 20 AEP MEW
4 0(ASP) 4 ASP

MEW = final value of the measuring range
In the set measuring range the output signal is between 4 and 20 mA.

Faults are also displayed:

Voltage output 0 ... 10 V

Factory setting Measuring range scaled
U [V] mm U [V] mm
10 10000(AEP) 10 AEP MEW
0 0(ASP) 0 ASP

MEW = final value of the measuring range
In the set measuring range the output signal is between 0 and 10V.

10.3 Teach mode

10.3.1 Setting of the sampling rate

The sampling rate indicates the time after which a new result of measurement is provided and the outputs are updated.
The switching frequency is typ. approx. 1/3 of the sampling rate.

10.3.2 Setting of the repeatability

10.3.3 Table repeatability and accuracy

Values for sampling rate 50 Hz, extraneous light of max. 40 klx*

Distance in [mm] Repeatability Accuracy
white
90% remission
grey
18 % remission
white
90% remission
grey
18 % remission
200...1000 ± 5.0 mm ± 7.5 mm ± 15.0 mm ± 18.0 mm
1000...2000 ± 5.5 mm ± 10.0 mm ± 15.0 mm ± 20.0 mm
2000...4000 ± 17.5 mm ± 22.5 mm ± 25.0 mm ± 32.0 mm
4000...6000 ± 27.5 mm ± 40.0 mm ± 35.0 mm ± 50.0 mm
6000...10000 ± 60.0 mm ± 70.0 mm

Values for sampling rate 50 Hz, extraneous light of 40...100 klx*

Distance in [mm] Repeatability Accuracy
white
90% remission
grey
18 % remission
white
90% remission
grey
18 % remission
200...1000 ± 16.5 mm ± 16.5 mm ± 26.5 mm ± 26.5 mm
1000...2000 ± 16.5 mm ± 16.5 mm ± 26.5 mm ± 26.5 mm
2000...4000 ± 30.0 mm ± 37.0 mm ± 40.0 mm ± 47.0 mm
4000...6000 ± 37.0 mm ± 57.0 mm ± 47.0 mm ± 67.0 mm
6000...10000 ± 75.0 mm ± 85.0 mm

Values for sampling rate 1 Hz, extraneous light of max. 40 klx*

Distance in [mm] Repeatability Accuracy
white
90% remission
grey
18 % remission
white
90% remission
grey
18 % remission
200...1000 ± 4.0 mm ± 4.5 mm ± 14.0 mm ± 15.0 mm
1000...2000 ± 4.5 mm ± 6.0 mm ± 14.5 mm ± 16.0 mm
2000...4000 ± 13.5 mm ± 14.5 mm ± 23.5 mm ± 24.0 mm
4000...6000 ± 19.0 mm ± 21.0 mm ± 29.0 mm ± 31.0 mm
6000...10000 ± 37.0 mm ± 47.0 mm

Values for sampling rate 1 Hz, extraneous light of 40...100 klx*

Distance in [mm] Repeatability Accuracy
white
90% remission
grey
18 % remission
white
90% remission
grey
18 % remission
200...1000 ± 10.0 mm ± 10.0 mm ± 20.0 mm ± 20.0 mm
1000...2000 ± 10.0 mm ± 10.0 mm ± 20.0 mm ± 20.0 mm
2000...4000 ± 17.0 mm ± 18.0 mm ± 27.0 mm ± 28.0 mm
4000...6000 ± 22.0 mm ± 25.0 mm ± 32.0 mm ± 35.0 mm
6000...10000 ± 37.0 mm ± 47.0 mm

*Range referred to black (6 % remission) ≤ 4000 mm.
The values apply at:
• constant ambient conditions (23°C / 960 hPa)
• only after unit powered up for 10 minutes

10.4 Extended functions

10.4.1 Setting of the time delay for switching outputs

10.4.2 Setting of the fault suppression time for switching outputs / analogue output

! With [dFo], the error types "too much light" and "not enough light" are suppressed (→ 12.1 Fault indication).

10.4.3 Reset of all parameters to factory setting

10.4.4 Display of the software version number

11 IO-Link

11.1 General information

This unit has an IO-Link communication interface which requires an IO-Link-capable module (IO-Link master) for operation.
The IO-Link interface enables direct access to the sensor values and parameters and provides the possibility to set the parameters of the unit during operation.
In addition communication is possible via a point-to-point connection with a USB adapter cable.
You will find more detailed information about IO-Link at www.ifm.com.

11.2 Device-specific information

You will find the IODDs necessary for the configuration of the IO-Link device and detailed information about sensor values, diagnostic information and parameters in the overview table at www.ifm.com.

11.3 Parameter setting tools

You will find all necessary information about the required IO-Link hardware and software at www.ifm.com.

11.4 Extended functions

With IO-Link extended functions and measured data are available.

11.4.1 Teach function

The following teach functions are available:

The teach functions are described in detail in the IODD.

11.4.2 Object reflectivity

The object reflectivity is provided via the display and as process data value (PDV).
The object reflectivity can, for example, be used to detect sensor soiling.

12 Set-up / operation

12.1 Fault indication

[Table detailing fault indications]

Lifetime of a laser diode: 50000 hours

Display Possible cause Switching output Current output / voltage output IO-Link process value distance 3) IO-Link process value object reflectivity 3)
[Hno] [Hnc] [Fno] [Fnc] [ASP] < [AEP] [ASP] > [AEP]
[++] too much light, e.g. reflective surface ON OFF OFF ON 3,5 mA / 0 V 20,5 mA / 10 V NoData OL
[--] too little light, no object OFF ON OFF ON 20,5 mA / 10 V 3,5 mA / 0 V NoData UL
[nEAr] object to be measured outside the measuring range < 0.2 m ON OFF OFF ON 3,5 mA / 0 V 20,5 mA / 10 V UL NoData
[FAr] object to be measured outside the measuring range > 10 m OFF ON OFF ON 20,5 mA / 10 V 3,5 mA / 0 V OL NoData
[Errp] plausibility (e.g. object too fast) X1) X1) X1) X1) X1) X1) X1) X1)
[LoFF] laser switched off OFF ON OFF ON 20,5 mA / 10 V 3,5 mA / 0 V NoData NoData
[SC1] short circuit in switching output 1 2) 2) n.a. n.a.
[SC2] short circuit in switching output 2 2) 2) X1) X1)
[SC] short circuit in all switching outputs n.a. n.a. n.a.

1) unchanged
2) [SC1] or [SC] only active, if output 2 is configured as switching output.
3) See IODD of the device

13 Maintenance, repair and disposal

Faulty sensors must only be repaired by the manufacturer.

14 Factory setting

Parameter Setting range Factory setting Own setting
Uni mm, m, inch mm
OU1 Hno, Hnc, Fno, Fnc Hno
SP1 200...9999 1000
nSP1 200...9999 800
FSP1 200...9999 1200
OU2 Hno, Hnc, Fno, Fnc, I, U I
SP2 200...9999 2000
nSP2 200...9999 1800
FSP2 200...9999 2200
ASP 0...9999 0
AEP 0...9999 9999
rATE 1...50 50 Hz
dS1 0...0.1...5 0 s
dr1 0...0.1...5 0 s
dS2 0...0.1...5 0 s
dr2 0...0.1...5 0 s
dFo 0...0.1...0.2...0.5...1...2...5 0 s
diS d1...3; rd1...3; OFF d3

Technical data and further information at www.ifm.com

Models: ifm, O1D100, O1D120, Distance Sensor

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