French Fitness FSR90 Multi Functional Trainer Smith & Rack System

Assembly Manual (V1)

Features

The Ultimate All-In-One Machine:

Accessories Included

Technical Specifications

Warranty

10 Years Parts, 1 Year Labor (Light Commercial)

Preparation: Cleaning Guide Rods

This step must be completed prior to installing. Failure to do so can leave residue from packaging and other sources stuck in the bushings. Guide rods need to be cleaned prior to installation, otherwise this will cause the top plate to get stuck. It causes buildup in the bushings of the top plates. They just need to be cleaned out as well as the guide rods. Use Silicone Spray and fiber to remove any excess residue. These can be found around the house or at a nearby hardware store.

Diagram Description: An illustration shows the main unit with guide rods highlighted. A separate image displays a can of silicone lubricant spray and two green fiber cloths. Arrows indicate the process of applying lubricant and wiping the guide rods.

Parts List

Serial Number Part Name Specification Number
1Hexagon head boltsM10*10022
2ShimsØ1072
3Hexagon lock nutsM1036
4Hexagon head boltsM10*8014
5Left Box Group Assemblyassembled parts1
6Right Box Group Assemblyassembled parts1
7Crane up assemblyassembled parts1
8Assembly of rear connection weldsassembled parts2
9Accessory Placement Weld Assemblyassembled parts1
10Left Base Frame Assemblyassembled parts1
11Right base frame assemblyassembled parts1
12Sliding sleeve assembly one leftassembled parts1
13Sliding sleeve assembly one rightassembled parts1
14Stainless steel conduit one leftassembled parts1
15Stainless steel conduit one rightassembled parts1
16Hexagon head boltsM10*804
17Hexagon head boltsM10*1006
18ShimsØ1020
19Antitamper nutM1010
20Smiths Hook Plateassembled parts2
21Guide Rod Locking Sleeveassembled parts2
22CushionØ252
23Decorative outer boardassembled parts2
24Outer springØ302
25Inner CaliperØ422
26Deep groove ball bearingsØ42* Ø30*72
27Outer springØ302
28Barbell Plate Hanging Rod Assemblyassembled parts2
29Spacer for barbell barassembled parts2
30Slideweld assemblyassembled parts2
31Stainless Steel Guide BarØ25*18702
32Smith safety welds. - Left.assembled parts1
33Barbell poleØ30*22001
34Smith Hook and Loop weldsassembled parts2
35Smith safety welds - rightassembled parts1
36Stainless steel guide barØ20*15654
37Counterweight head piece assemblyassembled parts2
38Counterweightassembled parts19
39CushionØ204
40ShimsØ45* Ø21*34
41PipingØ30*624
42Hexagon head boltsM10*1006
43ShimsØ1012
44Antitamper nutM106
45Hexagon head boltsM10*1002
46ShimsØ104
47Antitamper nutM102
48Upper shieldassembled parts2
49Backboardassembled parts1
50Wire ropeassembled parts2
51Rubber spacerassembled parts2
52Hexagonal locking rope headassembled parts2
53Carabinerassembled parts2
54lit. birds pulling on handleassembled parts2
55Shieldassembled parts2
56Barbell Plate Hanging Rod Assemblyassembled parts4
57Hexagon head boltsM12*708
58ShimsØ1216
59Antitamper nutM128
60Hook assemblyassembled parts10
61Antitamper nutM1010
62Half Round Head BoltM8*158
63Squat hook assembly one leftassembled parts1
64Squat hook assembly one rightassembled parts1
65Squat Safety One Leftassembled parts1
66Squat Safety One Rightassembled parts1
67Single bar assembly one leftassembled parts1
68Single Bar Assembly - Rightassembled parts1
69Ground barrel assemblyassembled parts1
70Push-arm main weld assembly one leftassembled parts1
71Push-arm main weld assembly - rightassembled parts1
72Pusher Weld Assemblyassembled parts1
73Tie rod assemblyassembled parts1
74Foot Weld Assemblyassembled parts1
75L-pins for elastic cordassembled parts2
76Foot pedal welding assemblyassembled parts1
77T-pinassembled parts6

Step 1: Cleaning Guide Rods

Diagram Description: An illustration shows the main unit with guide rods highlighted. A separate image displays a can of silicone lubricant spray and two green fiber cloths. Arrows indicate the process of applying lubricant and wiping the guide rods.

Instructions:

  1. Step must be completed prior to installing. Failure to do so can leave residue from packaging and other sources stuck in the bushings.
  2. Guide rods need to be cleaned prior to installation otherwise this will cause the top plate to get stuck. It causes buildup in the bushings of the top plates.
  3. They just need to be cleaned out as well as the guide rods.
  4. Use Silicon Spray and fiber to remove any excess residue. These can be found around the house or at a nearby hardware store, pics below. Use silicon Spray and fiber.

Step 2: Base Frame and Guide Rod Installation

Diagram Description (Bomb Map): An exploded view shows the lower part of the Smith Machine frame. It details the connection of the base frame assemblies (5, 6) using hexagon head bolts (1, 4), shims (2), and lock nuts (3). It also illustrates the initial installation of guide rods and related components.

Instructions:

  1. M10*90(12 with external hexagonal bolts). Ø10 gaskets (10). M10 the anti-loosening nut (11), install the fixing group (26) on the guide rod to the fixing plate.
  2. M10*90(12 with external hexagonal bolts). Ø 10 gaskets (10). M10 the anti-loosening nut (11), install the lower fixing group (32) of the guide rod onto the lower fixing plate.
  3. Light shaft (27) passes through the shock absorber pad (28) Smith safety welding piece group (31) cross shaft sleeve welding piece group (29) to the guide rod fixing group (26)(32) in turn, and is fixed headless inner hexagonal bolt M8*10 (same left and right).
  4. (Left) barbell rod (30) passes through Smith hook (21) cross shaft sleeve welding piece group (29) retaining ring (25) barbell rod hanging piece group (24) outer clip spring (20) deep groove ball bearing (23) inner clip yellow (22) outer clip spring (20) after good, finally the outer plug card into the slot can (19) (note the left and right direction).

Step 3: Sliding Tube and Conduit Installation

Diagram Description (Bomb Map): This diagram focuses on the upper and middle sections of the machine, illustrating the attachment of sliding sleeves (12, 13) and stainless steel conduits (14, 15) using bolts (16, 17), shims (18), and anti-tamper nuts (19). It also shows the Smiths Hook Plate (20).

Instructions:

  1. The sliding tube is mounted on the left (12) and the sliding tube is mounted on the right (13) on the left (14) and the right (13) of the stainless steel tube.
  2. M10*80 hexagonal head bolt (16), Ø10 gasket (18), M10 anti-loosening nut (19) are used to install stainless steel conduit left (14) and stainless steel conduit right (15) on the left and right border.
  3. M10*100 hexagonal head bolt (17) Ø10 gasket (18), and the Smith hook plate (20) is mounted on the left and right border with the anti-loosening nut (19) M10.

Step 4: Smith Hook and Guide Rod Assembly

Diagram Description (Bomb Map): This diagram shows the Smith hook welding member (34) being attached to the barbell rod (33). It also illustrates the insertion of guide rod locking sleeves (21) and slide welding pieces (30, 32, 35) with cushions (22) into the stainless steel guide rods (31). The final assembly of the guide rod locking sleeve (21) at the upper end with headless M8 bolts is also depicted.

Instructions:

  1. The Smith hook welding member (34) is worn to the barbell rod (33), and the two ends hook welding member (34) is in the middle of the hook plate.
  2. The guide rod locking sleeve (21) and the slide welding piece assembly (30) Smith safety welding piece left (32) cushion (22) are inserted into the stainless steel guide rod (31) in turn.
  3. The guide rod locking sleeve (21) and the slide welding piece assembly (30) Smith safety welding piece right (35) cushion (22) are inserted into the stainless steel guide rod (31) in turn.
  4. Put the assembled guide rod on the left and right border, Install the guide rod locking sleeve (21) to the upper end with headless M8 inner hexagonal bolts.
  5. The barbell bar in turn (29), Barbell plate hanging rod assembly (28), Ø30 snap springs (27), Deep groove ball bearings (26), Ø42 clip spring (25), Ø30 snap springs (24), The decorative outer cardboard (23) is installed at both ends of the barbell rod (33) respectively.

Step 5: Counterweight and Guide Bar Installation

Diagram Description (Bomb Map): This diagram illustrates the installation of the stainless steel guide bars (36) and counterweight components. It shows counterweight head piece assembly (37), counterweights (38), cushions (39), shims (40), and piping (41) being attached to the guide bars and frame using bolts and nuts.

Instructions:

  1. The bottom of the guide rod stainless steel (36) is mounted into the left and right frame, and the guide rod is tilted into the cushion tube (41), the gasket (40), the buffer pad (39), the counterweight plate (38), the counterweight head assembly (37). Lock the pad tube (41) with M8 headless hexagonal bolt.
  2. Note: Symmetry at both ends of counterweight sheet.

Step 6: Wire Rope and Pulley System

Diagram Description (Bomb Map): This diagram shows the routing and attachment of the wire rope (50) and associated components like pulleys, shields (48, 55), backboard (49), rubber spacers (51), hexagonal locking rope heads (52), carabiners (53), and pulling handles (54). It details the use of bolts (42, 45), shims (43, 46), and anti-tamper nuts (44, 47).

Instructions:

  1. M 10*100 external hex bolts (42), Ø10 gaskets (43), M10 loose nut (44) are used with Ø90 pulleys, Upper guard (48), The rear guard (49) is fixed to the left and right border.
  2. Wire rope (52) is worn according to the pattern in the drawing. The wire rope is fixed on the sliding casing assembly (12) lock rope shaft with the M8 headless angle, and the other end comes out on the sliding casing pulley. Lock the wire rope to (53) connects the bird handle (54) and the hexagonal lock rope head (52) through the rubber sleeve (51).

Step 7: Final Assembly and Attachments

Diagram Description (Bomb Map): This diagram illustrates the final assembly stages, including the attachment of barbell hanging rod assemblies (56) using bolts (57), gaskets (58), and nuts (59). It also shows the mounting of large guard plates (55) with bolts (62) and the installation of hook assemblies (60) with nuts (61) onto rear connection welds (8) and fittings (9).

Instructions:

  1. M12*70 outer hexagonal bolt (57), Ø12 gasket (16) and M12 anti-loosening nut (59) are used to fix the barbell hanging rod (56) to the left and right border.
  2. Large guard plate (55) is fixed to the left and right border with M8*15 semicircular head bolt (62).
  3. Hook assembly (60) is fixed with a M10 anti-loosening nut (61) on the rear connection welding assembly (8), and the fittings are placed on the welding assembly (9).

Step 8: Squat Hooks and Ground Barrel Assembly

Diagram Description (Bomb Map): This diagram shows the attachment of squat hook assemblies (63, 64), squat safety mechanisms (65, 66), and single bar assemblies (67, 68) to the stainless steel conduit. It also depicts the installation of the ground barrel assembly (69) onto the fitting placement weldment assembly (9).

Instructions:

  1. Hook squat left (63), squat hook right (64), squat insurance left (65), squat insurance right (66) horizontal bar left (67), horizontal bar right (68), assembled on stainless steel conduit.
  2. Install the ground barrel assembly (69) onto the fitting placement weldment assembly (9), respectively.

Step 9: Push Arm and Foot Pedal Assembly

Diagram Description (Bomb Map): This diagram illustrates the installation of push-arm weld assemblies (70, 71), pusher weld assembly (72), tie rod assembly (73), foot weld assembly (74), and foot pedal welding assembly (76). It shows the use of T-pins (77) and L-pins (75) for connections.

Instructions:

  1. Mount the foot weldment assembly (74) on the border with a T type pin (77), respectively.
  2. Mount the back pedal welding piece (76) on the Smith hook welding piece (34) with a T pin (77). The back pedal welding piece is fitted.
  3. Install the left (70) and right (71) of the push arm supervisor to the stainless steel conduit.
  4. T pin (77) is used to connect the push rod welding piece assembly (72) with the push arm supervisor welding piece left and right.
  5. Fasten the elastic rope L pin (76) to the base.
  6. The transverse rod assembly (73) assembly (73) and the push arm supervisor welding piece left and right.

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