Brink Towbar 6807

Introduction

This document provides fitting instructions for the Brink 6807 towbar. Please read all instructions carefully before beginning installation. Ensure you have the correct parts and tools.

Important Notes & Safety

• ⚠ Before starting, check the vehicle's type plate to identify the correct fitting sketch.
• Clean contact surfaces of any wax, glue, or insulating material.
• Ensure all bolts and nuts are tightened to the specified torque values.
• When drilling, take care to avoid damaging electrical, brake, or fuel lines.
• If present, remove plastic caps from spot-welded nuts.
• Keep these instructions with the vehicle's documentation after installation.
• Consult your vehicle's dealer for information on maximum towing weight and ball hitch pressure.
• Brink is not liable for damage caused by incorrect assembly, improper tools, or deviation from these instructions.
• For any necessary vehicle modifications, consult your dealer.

Technical Specifications

To verify the suitability of the towbar according to UN ECE R55 standards, use the following formula (if necessary, derate the towing capacity):

D = T x C x 0.00981 / (T + C) ≤ 7 kN

Where: T = Max. Gross Vehicle Mass (kg), C = Max. Towing Capacity (kg)

Fitting Instructions

Follow these steps, referring to the figures for guidance:

1. Remove the parts indicated in Figure 1.
2. Clean contact surfaces of any wax or glue.
3. Install cage nuts (refer to Figure 2).
4. Position support A and attach it loosely at point B.
5. Position support C and attach it loosely at points D and E.
6. Position support F and attach it loosely at point G.
7. Position support H and attach it loosely at points I and J.
8. Fit the cross beam K between supports A and F at points L, M, and N, finger-tight.
9. Mount the Brink Connector O, including the foldaway socket plate P and bracket Q, at points R and S.
10. Tighten all nuts and bolts to the specified torque values (e.g., M10x35(10.9) 45Nm).
11. Cut a section from the middle of the underside of the bumper as shown in Figure 3.
12. Reinstall any parts removed in Step 1.

Consult the workshop manual for vehicle part removal and installation. Consult the drawing for mounting and fixing details. Consult the attached manual for the removable ball system.

Diagram Descriptions

• Figure 1: Illustrates parts to be removed and indicates mounting locations on the vehicle. Also shows directional arrows for positioning.
• Figure 2: Shows the correct method for installing cage nuts (M10) on the left-hand (LHS) and right-hand (RHS) sides.
• Figure 3: Details the required bumper modification, showing dimensions (e.g., 195mm, 40mm, 27mm) for cutting the bumper's underside.
• Exploded View Diagrams (Pages 4-5): Show the towbar components (A-S) and their associated fasteners with torque specifications (e.g., M10x35(10.9) 45Nm).
• Towing Configurations (Page 23): Depicts correct towing scenarios (trailer, bike rack on towbar) with checkmarks (✔) and incorrect scenarios (e.g., towbar mounted incorrectly) with crosses (❌).

Declaration of Correct Mounting

This section is for official use, typically completed by the installer to declare correct mounting according to vehicle and towbar manufacturer specifications. It includes fields for type, model, license plate, date, and installer's stamp/signature.