Zaptec Go 2 Installer Manual

Zaptec powers adventure

Product Overview

This manual provides instructions for installing the Zaptec Go 2, an electric vehicle charging station. It covers safety precautions, installation steps, app configuration, and technical specifications.

Parts Identification

The charging station has the following labeled parts:

Safety Warnings

Before installing, it is crucial to read and follow all safety instructions. Failure to do so will invalidate the warranty and waive liability for Zaptec Charger AS and its partners. This equipment must only be installed, repaired, and maintained by qualified personnel. Repairs must be carried out by Zaptec or a pre-approved workshop. All applicable local, regional, and national laws and regulations must be followed. Do not install or use a damaged product. Avoid installing the charging station where it can be exposed to extreme temperatures, such as direct sunlight.

Installation

Step 1: Mount the Charging Station

Remove the front cover. Use the built-in spirit level to ensure the charging station is mounted straight on an open surface at the appropriate height. Components for mounting include screws and a wall mount bracket.

Step 2: Connect the Power Cable

The Zaptec Go 2 requires an upstream circuit breaker (as per local regulations) and a multipole RCD Type A (30 mA) or equivalent RCBO. For multiple charging stations or IT grid connections, consult help.zaptec.com.

Choose the entry point: top (H), back (I), or bottom (J - recommended). Drill the hole. Carefully pull the terminal cover downward to remove it.

Connect all wires firmly, pressing down all levers as shown. Ferrules are optional.

For 32 A installations, use an input wire cross-section of 6 mm². Fit the cable clamp and seals as necessary to secure the installation.

Replace the terminal cover and turn on the circuit breaker.

Note: Maximum torque for connections is 3 Nm max!

Step 3: Set up the Charging Station in the App

When powering up the Zaptec Go 2, a QR code appears on the display, linking to the installation page in the Zaptec app. Follow the app instructions to configure and activate the station.

After app setup, the QR code disappears. MID mode displays for 30 seconds before switching to normal mode. To trigger MID mode while the QR code is displayed, insert and remove a charging handle twice within 5 seconds.

To set the maximum current without the app, turn the rotary switch from position 0 to the desired setting. This will prevent phase selection and limit charger functionality.

The rotary switch positions correspond to current settings: 0 (App control), 1 (6A), 2 (10A), 3 (13A), 4 (16A), 5 (20A), 6 (25A), 7 (32A).

Step 4: Finalize Installation

Replace the front cover and confirm that the status indicator [status indicator K] is white. After installation, use your Zaptec account to access settings via the app. From the Home screen, tap "Configure products" and enter the PIN.

Check if the charging station is online, update firmware, and test the RCD as required.

If the charging station was activated in the Zaptec app, the owner will be automatically notified.

Technical Specifications

General

Parameter Value Unit
Dimensions H: 239 W: 178 D: 73 mm
Charging mode Mode 3, case B
Weight 1.6 kg
Degree of protection IP54
Mechanical strength IK10
Pollution degree 4
Support for ventilation No
Access Restricted and non-restricted access
Installation classification Indoor or outdoor
EMC classification Environment B
User qualification Ordinary persons
Stationary/Portable For stationary use only
Type of construction No user-removable parts
Maximum altitude 2000 m
Input wire cross section 1.5 to 6 mm²
Input cable diameter with included grommet 8 to 20 mm
Input cable diameter hole 25 mm
Ambient operating temperature -30 to 50 °C

Electrical

Parameter Symbol Value Unit
Rated voltage Un, Ue and Ui 230/400 V
Rated current In 32 A
Rated insulation voltage Ui 400 V
Rated impulse withstand voltage between phases and PELV Uimp 6 kV
Rated impulse withstand voltage between phases Uimp 4 kV
Rated frequency 50 Hz
Protection class (EN 61140) I
Overvoltage category (EN 61010-1) III
External RCD and MCB External circuit breaker and RCD protection is required in accordance with local regulations

Integrated RDC-DD

Parameter Symbol Value Unit
Rated DC residual operating current Idc 0.006 A
Making and breaking capacity Im and IAm 500 A
Rated conditional short-circuit current Inc and IAC 10 kA
Normative standard IEC 62955:2018
Models: Go 2 Charging Station, Go 2, Charging Station, Station

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References

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