Kettler Tour 300 Ergometer Assembly and User Manual

Product Information

Models: Kettler Tour 300 (EM1011-400), Kettler Giro E (EM1015-200)

Type: Ergometer

Weight: 35.7 kg

Dimensions (L x W x H): 1.10 m x 0.55 m x 1.47 m

Maximum User Weight: 130 kg

Assembly Time: Approximately 30-45 minutes

Important Safety Information

General Safety:

• Read all instructions carefully before assembly and first use.
• Keep these instructions for future reference.
• This equipment can be used by persons aged 14 and over, or those with reduced physical, sensory, or mental capabilities, provided they are supervised or instructed in safe use and understand the associated hazards.
• Children must not play with the equipment. Cleaning and user maintenance must not be performed by children unsupervised.
• WARNING: Do not use rechargeable batteries.
• RISK: Keep small parts away from children during assembly to prevent choking hazards.
• RISK: The device requires a 230V, 50Hz power supply. Connect to a grounded outlet.
• RISK: Any other use is prohibited and may be dangerous. The manufacturer is not liable for damage or injury caused by improper use.
• RISK: Instruct users, especially children, about potential hazards during exercise.
• RISK: Never attempt electrical repairs yourself; always use a qualified electrician.
• RISK: Disconnect the apparatus from the mains before performing any repair, maintenance, or cleaning.
• RISK: Improper repairs or modifications can endanger the user.
• RISK: Heart rate monitoring systems may be inaccurate. Overtraining can lead to serious injury or death. Stop exercising immediately if you feel faint.
• RISK: All electrical appliances emit electromagnetic radiation. Keep devices like mobile phones away from the cockpit to prevent distorted readings (e.g., pulse measurement).
• RISK: Ensure the power cable is not pinched and does not create a tripping hazard.
• WARNING: Use the training device only for its intended purpose: physical exercise for adults.
• WARNING: Study the training instructions carefully before starting your program.
• WARNING: Unauthorized modifications can cause damage or endanger the user. Only KETTLER service staff or qualified personnel should perform repairs.
• WARNING: This training device is for home use only.
• The device is designed to the latest safety standards to minimize injury risks.
• Consult your KETTLER dealer if you have any questions.
• Check all screws and connections regularly (every 1-2 months), especially for the saddle and handlebar mounts.
• Consult your doctor before starting any exercise program to ensure you are fit for the activity.
• Always wear appropriate footwear (sports shoes).
• Our products undergo continuous quality assurance; technical modifications are reserved.
• Ensure a minimum clearance of 1 meter around the exercise area. No one else should be in the clearance area while the device is in motion.
• Observe general safety rules for electrical equipment.
• Do not use multi-sockets. If using an extension cord, ensure it complies with VDE regulations.
• Unplug the device when not in use for extended periods.
• The product is not suitable for users weighing over 130 kg.
• Ensure no one is in the movement range of the user during training.
• Only perform exercises indicated in the training instructions.
• Place the device on a horizontal surface. Use protective mats (rubber, straw) to dampen noise and impacts.
• For devices with weights, avoid sudden impacts.
• Observe recommended torque specifications during assembly (e.g., M = 25 Nm).
• Actual human performance may differ from displayed mechanical performance.
• For devices without a freewheel, moving parts cannot be stopped immediately.
• Protection Class I: Symbol ⛯
• Protection Class II: Symbol ⛯
• Protection Class III: Symbol ⛯
• The training device complies with DIN EN ISO 20957-1:2014 and DIN EN ISO 20957-5:2017, Class HA.
• Use only supplied power adapters.
• HRC Training: If the pulse signal is lost, the device maintains performance for approx. 60 seconds before slowly reducing it. Check your pulse measuring system.

Assembly Instructions

Preparation:

• Ensure the work area is free of hazards. Keep tools and packaging materials tidy. Keep plastic bags away from children (suffocation risk).
• Be careful when working with tools; there is always a risk of injury.
• Check that all parts are present and undamaged. Contact your KETTLER dealer if there are any issues.
• Study the diagrams carefully and follow the assembly sequence indicated by capital letters.
• Assembly should be performed by an adult. Seek assistance from a technically skilled person if needed.
• Use the specified fastening materials for each step.
• Initially, loosely assemble all parts and check for correct fit. Tighten locknuts by hand until resistance is felt, then fully tighten with a spanner. Check all screw connections are firm. Note: Loosened locknuts must be replaced as their locking mechanism is destroyed.
• KETTLER reserves the right to perform preliminary assembly of components (e.g., tube plugs) for technical reasons.
• Adjust the handlebar and saddle for a comfortable training position according to your body height.

Assembly Steps:

Follow the numbered diagrams for step-by-step assembly. Key steps involve attaching the base, handlebars, seat post, and pedals.

Diagrams illustrate the attachment of various components using specific screws and tools. Torque specifications are provided for critical connections (e.g., M8x60 with SW6 = 25 Nm).

Handling the Equipment

• Ensure the equipment is correctly assembled before use.
• Do not use or store the apparatus in damp locations to prevent rust. Avoid contact with liquids (drinks, sweat) to prevent corrosion.
• The equipment is designed for adult training and not as a toy for children. Supervise children if they use the equipment.
• Slight operational noise from the flywheel bearing is normal. Noise during reverse pedaling is also normal and technically related.
• For pulse function, ensure a minimum battery voltage of 2.7V (for battery-operated units).
• Familiarize yourself with all functions and settings before your first training session.
• The device's intensity is dependent on rotation speed.
• The equipment features a magnetic brake system.
• The ergometer is intended for indoor use only.
• Replace any damaged or worn components immediately to ensure safety and longevity. Use only original KETTLER spare parts.
• For long-term safety, have the equipment serviced annually by a specialist retailer.
• Prevent liquids or perspiration from entering the machine or electronics.

Spare Parts Order

When ordering spare parts, please provide the full article number, spare part number, quantity required, and the product's serial number (S/N).

Example Order: Art. no. xxxxx-yyy / spare-part no. 00000000 / 2 pieces / S/N:

Note: Colors may vary with repeat orders. Components marked with 'X' are available from stock.

Waste Disposal

KETTLER products are recyclable. Dispose of the equipment responsibly at the end of its useful life through local collection points.

Exercise Area and Clearance

Ensure a clear exercise area and a surrounding clearance area of at least 1 meter. No one else should be in the clearance area while the device is in motion.

Type Label

The type label contains important information including the serial number (S/N), model numbers, and compliance standards (e.g., DIN EN ISO 20957-1:2014).

Measuring Help for Screw Connections

A scale is provided to help measure screw connections and identify the correct fasteners.