HAMILTON-MR1 Installation Guide
REF 161010, 1610100
Document Version: 624507/03 | Date: 2021-11-17
Manufacturer Information
Hamilton Medical AG
Via Crusch 8
CH-7402 Bonaduz
Switzerland
Phone: (+41) 58 610 10 20
Email: info@hamilton-medical.com
Website: www.hamilton-medical.com
Copyright © 2021 Hamilton Medical AG. All rights reserved. Printed in Switzerland.
No part of this publication may be reproduced, stored in a database or retrieval system, or transmitted in any form or by any means, electronic, mechanical, or by photocopying, recording, or otherwise, without prior written permission of Hamilton Medical AG.
This document may be revised, replaced, or made obsolete by other documents by Hamilton Medical AG at any time and without notice. Ensure that you have the most current applicable version of this document; if in doubt, contact the technical support department of Hamilton Medical AG, Switzerland. While the information set forth herein is believed to be accurate, it is not a substitute for the exercise of professional judgment.
Hamilton Medical AG reserves the right to revise or otherwise change or modify the equipment (including its software) described herein, without notice. In the absence of an express, written agreement to the contrary, Hamilton Medical AG has no obligation to furnish any such revisions, changes, or modifications to the owner or user of the equipment (including software) described herein.
The equipment must be operated, serviced, or upgraded only by trained professionals. Hamilton Medical AG's sole responsibility with respect to the equipment and its use is as stated in the limited warranty provided in the operator's manual.
Hamilton Medical AG shall not be liable for any loss, cost, expense, inconvenience, or damage that may arise out of misuse of the product, or if non-Hamilton Medical AG parts were used when replacing parts, or if serial numbers were amended, deleted, or removed.
If returning parts to Hamilton Medical AG, use the standard Hamilton Medical returned goods authorization (RGA) procedure. Disposal of parts shall follow all local, state, and federal regulations with respect to environmental protection.
Product and company names mentioned herein may be the trademarks and/or registered trademarks of their respective owners.
Hamilton Medical AG will make available, on request, circuit diagrams, component parts lists, descriptions, calibration instructions, or other information that will assist appropriately trained personnel to repair those parts of the equipment designated by Hamilton Medical AG to be repairable.
1. Document History
Document version No. | Amendment | Date of issue |
---|---|---|
00 | First release | July 2012 |
01 | Content updated | November 2014 |
02 | Feature icons added Illustrations updated | February 2016 |
03 | New template Text and illustrations updated due to new hardware and software specifications | November 2021 |
2. Notes, Cautions, and Warnings
Safety messages are displayed as follows:
A WARNING alerts the user to the possibility of injury, death, or other serious adverse reactions associated with the use or misuse of the device.
A CAUTION alerts the user to the possibility of a problem with the device associated with its use or misuse, such as device malfunction, device failure, damage to the device, or damage to other property.
A NOTICE emphasizes information of particular importance. For additional information, see the System Overview Chapter of the HAMILTON-MR1 Operator's Manual (PN 10101887).
3. Introduction
This guide describes how to set up the HAMILTON-MR1 ventilator and prepare it for operation. This includes instructions to install all its main components and optional accessories.
If you have questions, contact your Hamilton Medical technical support representative or write to techsupport@hamilton-medical.com.
Depending on the ordered configuration, some parts may not be available or already be installed on the ventilator.
4. Installation Requirements
Service engineers/technicians responsible for the installation must comply or fulfill the following requirements:
- Only trained service engineers authorized by Hamilton Medical are allowed to service, maintain, install, and replace parts/components of the ventilator.
- Always return defective parts, components, or assemblies to Hamilton Medical AG, Switzerland, with a completed Return Good Authorization (RGA) request.
5. Delivered Parts and Accessories
5.1. Required Parts
Graphic | Part description | Part number |
---|---|---|
Image: HAMILTON-MR1 ventilator | HAMILTON-MR1 ventilator | 161010 1610100 |
Image: High pressure oxygen connector (DISS/NIST) | High pressure oxygen connector (including nut and nipple connector) | (1) 160470 DISS or (2) 160471 NIST |
Image: Battery | Battery | 369108 |
Image: Power Supply | Power Supply | 161840 |
Image: Operator's Manual | Operator's Manual | 161020 English 161021 Spanish 161022 German 161023 French 161024 Italian 161026 Russian 161027 Chinese 161028 Portuguese |
5.2. Basic Accessories
Graphic | Part description | Part number |
---|---|---|
Image: Power cord | Power cord | 355271 USA 355272 GBR 355270 EU 355269 CHN |
Image: Single use coaxial breathing set with flow sensor | Single use coaxial breathing set, 1.80 m with flow sensor | 2600871 [NOTICE] Not delivered to all countries |
Image: Single use HMEF inspiratory filter | Single use HMEF inspiratory filter | 2799631 Adult or 2792041 Neonatal [NOTICE] Not delivered to all countries |
Image: Single use expiratory valve set | Single use expiratory valve set | 161154 Adult or 161188 Neonatal |
Image: Demonstration lung | Demonstration lung | 151815 Adult or 282494 Neonatal |
5.3. Optional Accessories
Graphic | Part description | Part number |
---|---|---|
Image: O2 sensor | O2 sensor | 10110473 |
Image: O2 sensor | O2 sensor | 396200 |
Image: Filter set | Filter set | 161275 |
Image: Feature icons positioning guide | Feature icons positioning guide | 161975 |
Image: Feature icons | Feature icons | 161737 |
6. Packaging
Image: Packaging overview showing the HAMILTON-MR1 ventilator and accessories in an open cardboard box with protective foam.
- Store the original packaging, including the protective material for later use. This will protect the equipment if you have to move it.
- Breathing set not included for all countries.
7. Installing the Oxygen Connector
For 1610100 devices, the DISS or NIST oxygen connector is preassembled during production.
- Remove the yellow protective cap (2) from the high-pressure oxygen inlet.
- Use a Torx TX 10 screwdriver to remove the two screws (1).
Figure 7-1: Close-up view of the rear of the HAMILTON-MR1 ventilator, showing the high-pressure oxygen inlet with a yellow protective cap labeled '2' and two screw holes labeled '1'.
- Position the DISS or NIST connector (3) in its housing and push it in position.
- Make sure the two holes for the screws in the connector (3) match the ones in the ventilator. Use the figure below as a reference.
- Make sure the connector (3) is correctly placed and fully inserted in its housing. For additional information, see the Oxygen Connectors Set Installation Guide (PN 612219).
- Install the two screws (1). Use a Torx TX 10 screwdriver to tighten the two screws (1).
Figure 7-2: Close-up view of the rear of the HAMILTON-MR1 ventilator, showing the DISS/NIST oxygen connector labeled '3' being inserted into its housing.
8. Installing the O2 Sensor
- Use a Torx TX 20 screwdriver to remove the seven screws (2) shown in the figure below.
- Remove the filter cover (1).
Figure 8-1: Close-up view of the rear of the HAMILTON-MR1 ventilator, showing the filter cover labeled '1' and seven screws labeled '2'.
- Check the presence of the O2 sensor (5).
Do not switch on the ventilator if the O2 sensor (5) is not correctly installed. Contact Hamilton Medical for assistance.
- If the O2 sensor (5) is already mounted to the ventilator, remove the cell plug (4) and check that the O2 sensor (5) is tightly mounted into its housing. In case of movement, tighten the O2 sensor (5) by turning it clockwise.
- Afterwards, reconnect the cell plug (4), reinstall the filter cover (1) and secure it in position with the screw (2).
Figure 8-2: Close-up view of the O2 sensor housing with a yellow protective cap labeled '3' removed.
- Align the O2 sensor (5) with the screw thread in the housing. Then, turn the O2 sensor (5) clockwise to tighten it.
- Insert the cell plug (4) into the O2 sensor (5).
Figure 8-3: Close-up view of the O2 sensor housing showing the O2 sensor labeled '5' and the cell plug labeled '4' being inserted.
Do not attach the filter cover yet. Check the batteries first.
9. Connecting the Power Sources
Before proceeding with the installation, see the Connecting to a power source Chapter of the HAMILTON-MR1 Operator's Manual (PN 10101887).
9.1. Checking the Batteries
- The two batteries are preassembled during production.
- The HAMILTON-MR1 ventilator is a class I device according to IEC 60601-1. Therefore, it requires protective earth grounding.
- Before installing the ventilator, always check the reliability of the AC power source.
- Check that both batteries (1) are correctly installed and fully inserted.
Figure 9-1: Close-up view of the ventilator interior showing two battery compartments, each with a battery labeled '1'.
- Attach the filter cover removed earlier. Use a Torx TX 20 screwdriver to reinstall the seven screws to secure the filter cover to the ventilator.
9.2. Connecting to AC Power
- The primary power supply for the HAMILTON-MR1 ventilator is AC between 100 and 240 V and between 50 and 60 Hz.
- Before installing the ventilator, check the location of the AC plugs and make sure to have enough free space to easily disconnect the power supply whenever needed.
- To avoid unintentional disconnections, always secure the AC power cord with the provided cable clamp.
- Connect the DC power cord (2) from the power supply to the ventilator and secure it using the knurled ring (1) on the power cord connector.
Figure 9-3: Close-up view of the ventilator's power connector area, showing a knurled ring labeled '1' and a DC power cord labeled '2'.
- Connect the AC power cable from the power supply to a suitable AC power supply.
- After switching on the ventilator, the power symbol (3) will be displayed in the bottom right corner of the screen.
Figure 9-4: Screenshot of the HAMILTON-MR1 ventilator's touchscreen display. It shows various patient data (Modes, O2 sensor status, ventilation parameters like PEEP, Tidal Volume, Oxygen percentage, Patient Height, IBW) and status indicators (Standby mode, Power symbol).
10. Switching on the TeslaSpy
Always switch on the TeslaSpy before switching on the ventilator.
- The TeslaSpy switch (1) is located on the underside of the MR1 ventilator. Use a pen or any other thin object to gently push the switch (1) and activate the TeslaSpy.
Figure 10-1: Underside view of the HAMILTON-MR1 ventilator, highlighting the TeslaSpy switch labeled '1'.
- When the TeslaSpy is active, the green LED (2) on the front panel flashes.
Figure 10-2: Front panel of the HAMILTON-MR1 ventilator, showing the "HAMILTON-MR1" logo, "MR" symbol, and the TeslaSpy indicator with a green LED labeled '2' flashing.
11. Attaching the Icons
11.1. Feature Icons
- Attach the feature icons positioning guide (2) to the front left corner of the ventilator.
- Attach the required feature icons (1) to the ventilator in the spaces marked by the feature icons positioning guide (2).
- Remove and discard the feature icons positioning guide (2).
Figure 10-1: Front left corner of the HAMILTON-MR1 ventilator. It shows a light blue feature icons positioning guide labeled '2' placed on the device, with feature icons labeled '1' being attached to the indicated positions.
12. Testing and Acceptance
12.1. Device Information
Fill in the following details for the HAMILTON-MR1:
Ventilator serial number: | SN ___________ |
Inventory number: | ___________ |
Software version: | ____ . ____ . ____ |
Name of hospital and location: | _________________________ |
Name of distributor and country: | _________________________ |
Name of installer: | _________________________ |
Date (YYYY/MM/DD): | ____ ____ / ____ __ / ____ __ |
12.2. Component Installation Checks
Task | Yes | No | Not applicable | HAMILTON-MR1 manual reference |
---|---|---|---|---|
DSS / NIST connector correctly installed? | [ ] | [ ] | [ ] | See the Installing the oxygen connector Chapter of the Installation guide (PN 624507/03). |
O2 sensor correctly installed? | [ ] | [ ] | [ ] | See the Installing the O2 sensor Chapter of the Installation guide. |
Both batteries correctly installed? | [ ] | [ ] | [ ] | See the Checking the batteries Chapter of the Installation guide. |
DC power cord correctly connected? | [ ] | [ ] | [ ] | See the Connecting to AC power Chapter of the Installation guide. |
AC power cord correctly connected? | [ ] | [ ] | [ ] | See the Connecting to AC power Chapter of the Installation guide. |
TeslaSpy switched on? | [ ] | [ ] | [ ] | See the Switching on the TeslaSpy Chapter of the Installation guide. |
Feature icons correctly installed? | [ ] | [ ] | [ ] | See the Attaching the icons Chapter of the Installation guide. |
12.3. General Checks
Task | Yes | No | Not applicable | HAMILTON-MR1 manual reference |
---|---|---|---|---|
Connect the ventilator to an AC power supply and an oxygen supply. | [ ] | [ ] | [ ] | See the Preparing the ventilator Chapter of the Operator's Manual (PN 10101887). |
Assemble the patient breathing circuit. | [ ] | [ ] | [ ] | |
Is the breathing circuit correctly assembled? | [ ] | [ ] | [ ] | See the Turning the ventilator on and off Chapter of the Operator's Manual. |
Switch on the power. When the ventilator is switched on the buzzer sounds briefly and the red alarm lamp flashes. After the self-test is passed the alarm lamp flashes again. | [ ] | [ ] | [ ] | |
Use the configuration setting to choose the language. | [ ] | [ ] | [ ] | See the Selecting the default language Chapter of the Operator's Manual. |
Is the desired language set? | [ ] | [ ] | [ ] | |
Set the date and time correctly. | [ ] | [ ] | [ ] | See the Setting date and time Chapter of the Operator's Manual. |
Are the correct date and time set? | [ ] | [ ] | [ ] | |
Do the electrical safety tests. Document the measured values. | [ ] | [ ] | [ ] | See the Electrical safety Chapter of the Service Manual (PN 624394). |
Are the measured values ok? | [ ] | [ ] | [ ] | |
Do the leak test. | [ ] | [ ] | [ ] | See the Performing the breathing circuit Leak test Chapter of the Operator's Manual. |
Is the leak test passed? | [ ] | [ ] | [ ] | |
Do the flow sensor calibration test. | [ ] | [ ] | [ ] | See the Calibrating the adult/pediatric flow sensor Chapter of the Operator's Manual. |
Is the flow sensor calibration test passed? | [ ] | [ ] | [ ] | |
Do the O2 sensor calibration test. | [ ] | [ ] | [ ] | See the Calibrating the O2 sensor Chapter of the Operator's Manual. |
Is the O2 sensor calibration test passed? | [ ] | [ ] | [ ] | |
Generate an alarm situation. | [ ] | [ ] | [ ] | |
Is the corresponding alarm message correctly displayed? | [ ] | [ ] | [ ] | See the Responding to alarms Chapter of the Operator's Manual. |
Resolve the alarm situation (e.g. re-connect the main power). | [ ] | [ ] | [ ] | |
Is the alarm reset? | [ ] | [ ] | [ ] |
If the HAMILTON-MR1 ventilator does not pass the initial installation tests and checks, contact your local Hamilton Medical representative or Hamilton Medical's technical support for assistance.
After you have completed the Initial Installation Testing and Acceptance Report for the HAMILTON-MR1 ventilator, please send a copy of the report to your local Hamilton Medical representative or Hamilton Medical (techsupport@hamilton-medical.com), and save/archive the original report for your records.
Remarks:
_________________________
Date (YYYY/MM/DD): ___________ / ____ / ____ Signature: ____________________