SICK DGS60, DGS65, DGS66 Incremental Encoders
For Rough Environmental Conditions
Product Overview
The SICK DGS60, DGS65, and DGS66 series incremental encoders are engineered for reliable performance in the most challenging industrial environments worldwide. Key features include a rugged construction, up to IP 67 degree of protection, and adaptability to user-specific requirements. These encoders offer resolutions up to 10,000 lines.
A wide variety of product variants are available, including:
- 6 and 10 mm solid shafts with servo flange or face mount flange.
- Through or blind hollow shafts with connector or cable outlet.
- TTL or HTL electrical interfaces.
These encoders find applications in various industries, such as:
- Machine tools
- Textile machines
- Woodworking machines
- Packaging machines
DGS60: Incremental Encoder, Face Mount and Servo Flange
Key Features:
- Servo or face mount flange
- Connector or cable outlet
- Protection class up to IP 67
- Electrical Interfaces: TTL and HTL
- Number of lines: 100 to 10,000
Dimensional Drawings
Servo Flange:
[Diagram showing dimensions for servo flange]
Face Mount Flange:
[Diagram showing dimensions for face mount flange]
PIN and Wire Allocation/Cable 11 Core (Cable Outlet)
| PIN | Signal HTL | Signal TTL | Core colour (cable outlet) | Explanation |
|---|---|---|---|---|
| 1 | N.C. | B | black | Signal line |
| 2 | N.C. | Sense + | grey | Connected internally to Us |
| 3 | Z | Z | lilac | Signal line |
| 4 | N.C. | Z | yellow | Signal line |
| 5 | A | A | white | Signal line |
| 6 | N.C. | A | brown | Signal line |
| 7 | N.C. | N.C. | orange | N.C. |
| 8 | B | B | pink | Signal line |
| 9 | Screen | Screen | Housing potential | |
| 10 | GND | GND | blue | Ground connection |
| 11 | N.C. | Sense – | green | Connected internally to ground |
| 12 | Us | Us | red | Power supply1) |
1) Potential free to housing. N.C. = Not Connected.
Technical Data
| Parameter | DGS60 | Flange type |
|---|---|---|
| Solid shaft | 10 mm, 6 mm | |
| Number of lines (Z) per revolution | 00100 to 10,000 | |
| Electrical Interface | TTL/RS 422, 6-channel; HTL/push-pull, 3-channel (A, B, Z) | |
| Mass | Approx. 0.3 kg | |
| Moment of inertia of the rotor | Servo flange: 13 gcm2; Face mount flange: 25 gcm2 | |
| Measuring step | 90°/number of lines | |
| Reference signal | Number: 1; Position: 90° electr. & logically interlocked with A+B | |
| Error limits | 100 ≤ Z < 1250: ±45/Z + 0.054°; 1250 ≤ Z ≤ 10000: ±45/Z + 0.039° | |
| Measuring step deviation | ±45/Z ° | |
| Max. output frequency | TTL: 300 kHz (600 kHz at > 5000 lines); HTL: 200 kHz | |
| Max. operating speed | With shaft seal: 6,000 min-1; Without shaft seal: 10,000 min-1 | |
| Max. angular acceleration | 5 x 105 rad/s2 | |
| Operating torque | With shaft seal: 1 Ncm; Without shaft seal: 0.1 Ncm | |
| Start up torque | With shaft seal: 1.5 Ncm; Without shaft seal: 0.2 Ncm | |
| Permissible shaft loading | Servo flange: radial/axial 20 N/10 N; Face mount flange: radial/axial 40 N/20 N | |
| Bearing lifetime | 3.6 x 1010 revolutions | |
| Working temperature range | –20 … +85 °C | |
| Storage temperature range | –30 … +85 °C | |
| Permissible relative humidity | 90 % | |
| EMC | ||
| Resistance to shocks | 30/11 g/ms | |
| Resistance to vibration | 20/10 … 2000 g/Hz | |
| Protection class acc. IEC 60529 | Connector outlet: IP 67; Cable outlet: IP 65 | |
| Operating voltage range | TTL/RS 422, 4…6 V: Max. 20 mA; TTL/RS 422, 10…30 V: Max. 20 mA; HTL/push-pull, 10…30 V: Max. 60 mA | |
| Operating current range at no load | at 24 V: 100 mA; at 5 V: 120 mA |
DGS65: Incremental Encoder, Blind Hollow Shaft
Key Features:
- Collets for shaft diameter: 6, 8, 10, 11, 12 mm and 3/8"
- Connector or cable outlet
- Electrical Interfaces: TTL and HTL
- Number of lines: 100 to 10,000
Dimensional Drawings
Blind Hollow Shaft:
[Diagram showing dimensions for blind hollow shaft]
PIN and Wire Allocation/Cable 11 Core (Cable Outlet)
| PIN | Signal HTL | Signal TTL | Core colour (cable outlet) | Explanation |
|---|---|---|---|---|
| 1 | N.C. | B | black | Signal line |
| 2 | N.C. | Sense + | grey | Connected internally to Us |
| 3 | Z | Z | lilac | Signal line |
| 4 | N.C. | Z | yellow | Signal line |
| 5 | A | A | white | Signal line |
| 6 | N.C. | A | brown | Signal line |
| 7 | N.C. | N.C. | orange | N.C. |
| 8 | B | B | pink | Signal line |
| 9 | Screen | Screen | Housing potential | |
| 10 | GND | GND | blue | Ground connection |
| 11 | N.C. | Sense – | green | Connected internally to ground |
| 12 | Us | Us | red | Power supply1) |
1) Potential free to housing. N.C. = Not Connected.
Technical Data
| Parameter | DGS65 | Flange type |
|---|---|---|
| Hollow shaft diameter | 6, 8, 10, 11, 12 mm and 3/8" | |
| Number of lines (Z) per revolution | 00100 to 10,000 | |
| Attention: number of lines > 5000 | Only with TTL 4…6V | |
| Electrical Interface | TTL/RS 422, 6-channel; HTL/push-pull, 3-channel (A, B, Z) | |
| Mass | Approx. 0.4 kg | |
| Moment of inertia of the rotor | 25 gcm2 | |
| Measuring step | 90°/number of lines | |
| Reference signal | Number: 1; Position: 90° electr. & logically interlocked with A+B | |
| Error limits | 100 ≤ Z < 1250: ±45/Z + 0.054°; 1250 ≤ Z ≤ 10000: ±45/Z + 0.039° | |
| Measuring step deviation | ±45/Z ° | |
| Max. output frequency | TTL: 300 kHz (600 kHz at > 5000 lines); HTL: 200 kHz | |
| Max. operating speed | 6,000 min-1 | |
| Max. angular acceleration | 5 x 105 rad/s2 | |
| Operating torque | 0.1 Ncm | |
| Start up torque | 0.3 Ncm | |
| Permissible shaft movement | static radial/axial: ± 0.5 mm/± 0.5 mm; dynamic radial/axial: ± 0.1 mm/± 0.2 mm | |
| Angular movement at right angles to the axis | static: 34 x 10-3 mm; dynamic: 17 x 10-3 mm | |
| Bearing lifetime | 3.6 x 1010 revolutions | |
| Working temperature range | –20 … +85 °C | |
| Storage temperature range | –30 … +85 °C | |
| Permissible relative humidity | 90 % | |
| EMC | ||
| Resistance to shocks | 30/11 g/ms | |
| Resistance to vibration | 20/10 … 2000 g/Hz | |
| Protection class acc. IEC 60529 | Connector outlet: IP 65; Cable outlet: IP 66 | |
| Operating voltage range | TTL/RS 422, 4…6 V: Max. 20 mA; TTL/RS 422, 10…30 V: Max. 20 mA; HTL/push-pull, 10…30 V: Max. 60 mA | |
| Operating current range at no load | at 24 V: 100 mA; at 5 V: 120 mA |
DGS66: Incremental Encoder, Blind and Through Hollow Shaft
Key Features:
- 100 to 10,000 number of lines per revolution
- Electrical Interfaces: TTL and HTL
Dimensional Drawings
Blind Hollow Shaft:
[Diagram showing dimensions for blind hollow shaft]
Through Hollow Shaft:
[Diagram showing dimensions for through hollow shaft]
PIN and Wire Allocation/Cable 8 Core
| Core colour | Explanation | Core colour | Explanation |
|---|---|---|---|
| black | N.C. | black | B |
| lilac | Z | lilac | Z |
| yellow | N.C. | yellow | Z |
| white | A | white | A |
| brown | N.C. | brown | A |
| pink | B | pink | B |
| Screen | Screen | Screen | Screen |
| blue | Ground connection | blue | Ground connection |
| red | Power supply1) | red | Power supply1) |
1) Potential free to housing. N.C. = Not Connected.
Technical Data
| Parameter | DGS66 | Flange type |
|---|---|---|
| Hollow shaft diameter | 6, 8, 9, 10, 12, 14 and 15 mm, 1/2"; 6, 8, 10, 12, 14 mm, 3/8" and 1/2" | blind, through |
| Number of lines (Z) per revolution | 00100 to 10,000 | |
| Attention: number of lines > 5000 | Only with TTL 4…6V | |
| Electrical Interface | TTL/RS 422, 6-channel; HTL/push-pull, 3-channel (A, B, Z) | |
| Mass | Approx. 0.3 kg | |
| Moment of inertia of the rotor | 45 gcm2 | |
| Measuring step | 90°/number of lines | |
| Reference signal | Number: 1; Position: 90° electr. & logically interlocked with A+B | |
| Error limits | 100 ≤ Z < 1250: ±45/Z + 0.054°; 1250 ≤ Z ≤ 10000: ±45/Z + 0.039° | |
| Measuring step deviation | ±45/Z ° | |
| Max. output frequency | TTL: 300 kHz (600 kHz at > 5000 lines); HTL: 200 kHz | |
| Max. operating speed | 6,000 min-1 | |
| Max. angular acceleration | 5 x 105 rad/s2 | |
| Operating torque | 0.2 Ncm | |
| Start up torque | 0.4 Ncm | |
| Permissible shaft movement | static radial/axial: ± 0.1 mm/± 2.0 mm; dynamic radial/axial: ± 0.05 mm/± 0.2 mm | |
| Angular movement at right angles to the axis | static: 34 x 10-3 mm; dynamic: 17 x 10-3 mm | |
| Bearing lifetime | 3.6 x 1010 revolutions | |
| Working temperature range | –20 … +85 °C | |
| Storage temperature range | –30 … +85 °C | |
| Permissible relative humidity | 90 % | |
| EMC | ||
| Resistance to shocks | 30/11 g/ms | |
| Resistance to vibration | 20/10 … 2000 g/Hz | |
| Protection class acc. IEC 60529 | Cable outlet: IP 65 | |
| Operating voltage range | TTL/RS 422, 4…6 V: Max. 20 mA; TTL/RS 422, 10…30 V: Max. 20 mA; HTL/push-pull, 10…30 V: Max. 60 mA | |
| Operating current range at no load | at 24 V: 100 mA; at 5 V: 120 mA |
Accessories
Various accessories are available, including connection systems, mounting systems, and collets. Detailed dimensional drawings and order information for these accessories can be found within the document.
Connection Systems
Screw-in system M23, 12 pin
[Diagram and order information for M23 connectors]
Cable 8 core, per meter, 4 x 2 x 0.15 mm2 with screening, cable diameter 5.6 mm
[Diagram and order information for 8-core cable]
Cable 11 core, per meter, 4 x 2 x 0.25 + 2 x 0.5 + 1 x 0.14 mm2 with screening, cable diameter 7.5 mm
[Diagram and order information for 11-core cable]
Cable 12 core, per meter, 4 x 2 x 0.25 + 2 x 0.5 + 2 x 0.14 mm2 with screening, capable of being dragged, cable diameter 7.8 mm
[Diagram and order information for 12-core cable]
Mounting Systems
Mechanical Adaptors
Adaptor flanges for face mount flanges are available for various spigot sizes (e.g., 36 mm) and mounting plates (e.g., 50 mm or 60 mm square). Mounting bells and angle brackets are also offered.
[Diagrams and order information for mechanical adaptors]
Collets
Collets are available for DGS65 and DGS66 encoders with blind hollow shafts, supporting various shaft diameters.
Collets for DGS65 Encoder with blind hollow shaft:
| Type | Part no. | Shaft diameter |
|---|---|---|
| SPZ-006-DD65-A | 2029181 | 6 mm |
| SPZ-008-DD65-A | 2029182 | 8 mm |
| SPZ-010-DD65-A | 2029183 | 10 mm |
| SPZ-011-DD65-A | 2019043 | 11 mm |
| SPZ-012-DD65-A | 2029184 | 12 mm |
| SPZ-3E8-DD65-A | 2039227 | 3/8 " |
Collets for DGS66 Encoder with blind hollow shaft:
| Type | Part no. | Shaft diameter |
|---|---|---|
| SPZ-006-DD66-A | 2029185 | 6 mm |
| SPZ-008-DD66-A | 2029186 | 8 mm |
| SPZ-009-DD66-A | 2040980 | 9 mm |
| SPZ-010-DD66-A | 2029187 | 10 mm |
| SPZ-012-DD66-A | 2029188 | 12 mm |
| SPZ-1E2-DD66-A | 2029189 | 1/2 " |
| SPZ-014-DD66-A | 2029190 | 14 mm |
| SPZ-015-DD66-A | 2029191 | 15 mm |
Contact Information
For more information and a list of representatives worldwide, please visit www.sick.com.
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