Gobi II Condensate Pump
Introduction
Thank you for purchasing the Gobi II condensate pump. This redesigned pump retains popular features while enhancing others. Its digital water sensor, universal voltage, and user-configurable flow make it a leading condensate pump for A/C systems.
General Information
REFCO products are designed for trained refrigeration and air-conditioning service engineers. These operating instructions are essential for the safe and correct operation of the Gobi II. Always adhere to local safety regulations and general safety guidelines. Keep these instructions accessible to qualified personnel at all times. REFCO is not liable for damage resulting from improper use, failure to follow instructions, use by inadequately qualified personnel, or unauthorized modifications.
Symbols and Writing Standards
- WARNING/CAUTION: Indicates a safety instruction or potential hazard.
- DANGEROUS VOLTAGE: Indicates hazards from dangerous voltages.
- Waste of Electrical and Electronic Equipment (WEEE): Do not dispose of the pump with domestic waste.
- CE compliant: Conforms to health, safety, and environmental protection standards.
- RoHS compliant: Restriction of Hazardous Substances.
- Regulatory Compliance Mark (RCM): Compliant with Australian and New Zealand electrical safety requirements.
Safety Instructions
Please read all safety and installation instructions completely before commencing.
Only certified and appropriately trained staff with sufficient technical knowledge and tools should install this product. Installation and electrical connections require professional training.
This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless supervised or instructed by a person responsible for their safety. Children should be supervised to ensure they do not play with the appliance.
Save these instructions for future reference.
For indoor use only. Not submersible.
The Gobi II condensate pump must be installed according to local and regional electrical codes.
WARNING: Disconnect all electrical power before starting installation, maintenance, or service work.
WARNING: Disconnect electrical power before removing and checking the internal fuse.
CAUTION: Do not install the REFCO condensate pump if there are any signs of damage.
WARNING: The supplied power and alarm cords must be checked for damage before installation and periodically thereafter. If a cord is damaged, it must be replaced with the correct part supplied by Refco or an approved service agent.
The Gobi II combined power/alarm cable lead-out is non-replaceable. If damaged, the entire pump must be replaced.
WARNING: The REFCO condensate pump cables should not be cut and should be routed to prevent damage during and after installation.
CAUTION: All tubing connections must be secured using self-locking cable ties. Do not use tools to connect tubing.
DO NOT operate this product in ambient temperatures below 5 °C (41 °F).
DO NOT operate with incoming water above a temperature of 40 °C (104 °F).
CAUTION: Do not allow chemicals to contact this condensate pump. Remove the pump and water sensor before using coil cleaning solutions. Flush evaporator coils with water before reinstalling the pump and sensor.
Ensure evaporator coils are free of chemicals before reinstallation.
CAUTION: This appliance incorporates an earth connection for functional purposes only.
Technical Data
Maximum flow rate: | 42 l/hr (11 GPH) |
Maximum suction: | 3 m (9.80 ft.) self-priming |
Maximum head: | 20 m (65.60 ft.) |
Maximum horizontal run: | 100 m (330 ft.) at 0 head and 0 suction |
Sound: | 19 dBA at 1 m (DIN EN ISO 3741:2011 / DIN EN ISO 3744:2010) |
Voltage: | 100 ~ 240 VAC 50/60 Hz auto-sensing universal power input |
Power: | 8 W during maximum operation at 110 V |
Alarm relay: | 10 Amps contacts with integrated replaceable 10A fuse 5 × 20 mm |
Weight: | 1,100 g (2.45 lb.) |
Discharge star tube: | 6.25 mm I.D. (1/4") × 1 m (3.3 ft.) |
Packaging dimensions: | 250 × 340 × 54 mm (9.9 × 13.4 × 2.1 inches) |
Bulk pack dimensions: | 10 Pcs: 590 × 265 × 365 mm (23.2 × 10.4 × 14.4 inches) |
Color: | RAL #9003 white |
Protection: | Fully potted, IP-44 |
Operation temp: | Ambient 5°C to 40°C (41°F to 104°F) / Water 5°C to 40°C (41°F to 104°F) |
Compliance: | CE, RoHS, RCM |
Capacity Chart
A chart showing the relationship between Capacity (l/hr) on the x-axis and Vertical lift (ft) on the y-axis, with a curve labeled 'Gobi II'. The chart indicates that as capacity increases, vertical lift decreases.
Product Description
- Pump body
- Factory-installed fuse
- Replaceable filter
- Digital sensor
- Water tray
- DIP-switches
- USB port
- Diagnostic LED
- Wall back plate
- Cover
Dimensions
Diagrams showing the dimensions of the pump: 53mm width, 53mm height, and 286mm length.
Provided Accessories
- Screws (3 pcs.)
- Star tube and Stop-Siphon device
- Alarm relay HR 10A fuse / Part No. 3004050
- Screw anchors (3 pcs.)
- Cable ties (3 pcs.)
- Power cable: Type SVT 18AWG*3C, Cable +H05VV-F 3G 0.75mm²
- Alarm cable Part No. 3004140
LED Alarm Relay Indications
LED Alarm Relay Operation Table
This table describes the alarm relay operation based on pump status and condensate level, showing configurations for 'Default operation' (NC - Normally Closed) and 'Peripheral Mode' (NC - Normally Closed).
LED Indications in Operation
- No power: Pump is miswired or no incoming voltage. Problem with A/C system or alarm is miswired.
- Start up LED sequence (default mode): Alternating red/green flashes 5x, then stops and goes to standby mode.
- Start up LED sequence (peripheral mode): Alternating red/green flashes 5x, then stops and goes to standby mode.
- Standby mode - waiting for water: Blinking green continuously.
- Pumping water: Solid green. Normal operation at various power configurations.
- High water level mode: Blinking red. Pump running above high water level.
- Alarm mode - relay activated: Solid red. Pump cannot keep up with water input. Power to A/C is interrupted to prevent overflow.
- Reconfigure code: Pump has had 3 extra long run cycles; reconfigure dip-switches for more capacity.
Diagram showing DIP switches and corresponding LED indicators (green for normal, red for alarm).
Transport and Storage
Transport
Inspect the GOBI II for any potential transportation damage. Report any obvious damage to the vendor immediately.
Storage
- Storage temperature: -20 °C to +60 °C
- Humidity: 0 to 90% relative humidity (no condensation)
Commissioning
Application
The Gobi II pump can be mounted on the right or left side of an evaporator unit.
Tools Needed
Tools shown include a drill with a 5.5mm (7/32") drill bit, a level, wire cutters, and a screwdriver.
Installation Steps
- Mount the wall back plate using the provided screws and anchors. Ensure it is level.
- Attach the pump to the wall back plate.
- Connect the condensate drain tubing to the pump's discharge barb. Secure with a cable tie.
- Connect the power and alarm cables. Ensure connections are dry.
- Route cables to prevent damage.
- Configure DIP switches for desired capacity (low, medium-low, medium-high, high) based on the A/C unit's rating. The factory default is 'low'.
CAUTION: Cables and pipes may be in the wall cavity. Be careful while drilling anchor holes.
Diagrams illustrate the mounting of the back plate, pump attachment, drain tubing connection, and electrical connections.
Power and Alarm Connections
Diagrams show various installation scenarios for connecting the Gobi II pump to different A/C system configurations, including single indoor units powered from outdoor units, multi-split systems, and scenarios with or without alarm wiring.
INPUT POWER: 100-240V, 50/60Hz, 2.5A (Max)
The alarm relay fuse must be rated for the specific application and of the HRC type, 5 x 20mm 250 VAC, 10A (Max).
This appliance incorporates an earth connection for functional purposes only.
Wiring Diagrams
Detailed wiring diagrams illustrate connections for different A/C unit types and power sources, including the use of the alarm relay.
- Drawing #1: Indoor evaporator unit powered from outdoor condenser unit.
- Drawing #2: Multi-split system installation.
- Drawing #3: Outdoor condenser powered from indoor evaporator unit.
- Drawing #4: Power only with no alarm circuit (not recommended).
The alarm relay operation table is provided, detailing 'Default operation' and 'Peripheral Mode' for different pump statuses and condensate levels.
Maintenance
Water Filter Maintenance
Regular cleaning or replacement of the Gobi II water filter prolongs pump life by preventing debris from entering the pump. Recommended service intervals are a minimum of every 12 months, or every 3 months in dusty environments or those with cooking oils or potential algae growth.
To clean/replace the filter: Remove it from the Gobi II suction barb, wash with cold water, and replace it.
Change Alarm Fuse
WARNING: Disconnect all electrical power before starting installation, maintenance, or service work.
The alarm relay fuse must be rated for the specific application and be of the HRC type, 5 x 20 mm 250VAC, 10A (MAX).
Installations must only be carried out by qualified personnel.
Return and Disposal
At the end of its useful life, send the product to a separate collection for electric and electronic devices, according to local regulations.
Troubleshooting
Fault | Correction |
No LED lights | Check for incoming voltage. The blue and brown wires are for power. |
Pump runs constantly | Check filter placement: the water filter should not touch the digital sensor. Clean the digital sensor for dirt, mold, or debris with water. Ensure all tubing connections are secure and the drain line is free of clogs, kinks, or pinching. If the pump runs constantly and water drains, adjust dip-switch power settings to increase pump capacity if the system has too much water or lift for the current setting. |
A/C unit is off | Check the pump LED status light. If solid red (not blinking) and alarm wiring is connected, the pump alarm relay is stopping the A/C unit to prevent overflow. This is normal function. If alarm wiring is used, check the HRC alarm fuse for continuity and replace if necessary. Ensure the pump is in Default Mode if alarm wiring is used. If the alarm wiring is used, the wiring is correct, and the status LED is OFF, there may be a fault with the power supply or the pump itself. The pump will continue to run during an alarm to lower the water level. Many outdoor A/C units have a 5-minute delay before resuming operation. |
Alarm is activated | If the alarm is activated (solid red LED), the pump has too much incoming water. The alarm relay stops the A/C system (if alarm wiring is used). Check for a blocked, kinked, or clogged drain line. Verify pump capacity settings match the A/C unit capacity and lift requirements. |
Water is dripping | Ensure the alarm cable is installed correctly per wiring diagrams. If the alarm is not used and the drain line is blocked, the pump can overflow. Always use the alarm function. Check hose connections; high head pressure can dislodge hoses. Always use factory-supplied cable ties. Ensure the wall back plate, water tray, and pump body are mounted level. |
Pump is noisy | Check filter placement: if the water filter touches the digital sensor, it may activate the pump unnecessarily. Clean the digital sensor and filter with water. Configure pump capacity correctly according to A/C capacity and drain line lift/run. |
Slurping or gurgling | Correct any siphon in the drain line. If the drain line dips below the pump's level, water siphoning can cause the pump to run dry, leading to noise. Ensure the drain line is installed to prevent siphoning. |
LED lights flash | On initial power-up, pumps have a 5x LED start sequence, then go to standby (blinking green). This is normal. This sequence indicates the alarm configuration (Default or Peripheral Mode). The alarm relay is user-configurable. |
3 red & 3 green LED flashes | This is the pump reconfigure code, indicating the pump needs more capacity. Reconfigure dip-switches for higher power if the pump has had 3 consecutive long run cycles that resulted in an alarm state. |
Replacement Parts and Accessories
- Stop-Siphon Device (4 pcs.) - Part No. 3004065
- Fuses 5x20 10A (10 pcs.) - Part No. 3004050
- Plastic tube 6 mm (1/4"), minimum 30 meters - Part No. 4679160
- Filter (4 pcs.) - Part No. 3004064
- Star tube with Stop-Siphon device - Part No. 3004087
REFCO Manufacturing Ltd.
Industriestrasse 11
6285 Hitzkirch - Switzerland
Telefon +41419197282
Telefax +41419197283
info@refco.ch
www.refco.ch