Landmann 3405BGW Owner's Manual

Important Safety Information

DANGER: If you smell gas:

1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open door.
4. If odor continues, keep away from the appliance and immediately call your fire department.

DANGER:

1. Never operate this appliance unattended.
2. Never operate this appliance within 10 feet (3.05m) of any other gas cylinder.
3. Never operate this appliance within 25 feet (7.5m) of any flammable liquid.

Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.

General Warnings and Precautions

WARNING: READ ALL INSTRUCTIONS AND WARNINGS!

YOUR SAFETY IS VERY IMPORTANT - FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT IN SERIOUS PERSONAL INJURY OR PROPERTY DAMAGE.

• DO NOT use this smoker in a manner other than its intended purpose. It is not intended for commercial use, or for installation/use in recreational vehicles or boats. Do not use as a heater.
• Keep a fire extinguisher accessible at all times.
• Alcohol or drugs may impair the ability to assemble or safely operate the smoker.
• This smoker is for outdoor use only, in a well-ventilated area. DO NOT operate indoors, in a garage, or any enclosed area or under overhead construction.
• Use caution with rough or sharp edges during assembly and operation.
• Use caution when lifting and moving; 2 people are recommended. DO NOT move while in use.
• DO NOT operate near or under flammable or combustible materials (decks, porches, carports). A minimum clearance of 36 inches (92 cm) is recommended.
• Operate only on stable, level, non-flammable surfaces (asphalt, concrete, solid ground). DO NOT operate on carpet or wood decks.
• DO NOT store near gasoline or other combustible liquids or where vapors may be present.
• DO NOT store or operate in areas accessible to children or pets. Store in a dry, protected location.
• DO NOT leave unattended while in use. Operate with close supervision.
• DO NOT allow activities around the smoker during or following use until it has cooled. It remains hot for a period of time after operation.
• DO NOT leave hot ashes unattended until the smoker cools completely.
• Allow smoker to cool completely before moving or storing.
• Handle hot smoker components ONLY with protective oven mitts or heat resistant gloves.
• NEVER use gasoline or other volatile fluids as a starter.
• Water bowl and wood chip box contain hot ashes/liquids; handle with protective gloves when moving.
• Dispose of cold ashes by wrapping in heavy duty aluminum foil and placing in a noncombustible container, free of other combustibles.
• If disposing of ashes before they are completely cool, soak them completely with water before disposal.
• DO NOT obstruct combustion air or ventilation air flow.
• Use caution operating the door; keep hands, face, and body safe from hot steam or flare-ups. Protect your nose and mouth from smoker inhalation.
• DO NOT wear loose clothing. Tie back long hair. ALWAYS wear fully-covering shoes.
• Allow smoker and components to cool completely before cleaning or maintenance.
• NEVER use glassware, plastic, or ceramic cookware on or in your smoker.
• NEVER operate without water in the water bowl. NEVER allow water to evaporate completely. Check water level every 2 hours.
• When using flavoring wood, add sufficient amount prior to operation. Adding while operating may splash hot water.
• Use of unauthorized accessories is not recommended and may lead to injury or damage.
• Store LP cylinders outdoors, away from the smoker and any other appliance, out of reach of children. DO NOT store spare cylinders within 10 feet of the smoker. DO NOT store cylinders in buildings or enclosed areas.
• While the smoker is not in use, turn off gas at the supply cylinder.
• LP Gases are heavier than air, tend to pool, are easily ignited, and highly flammable. Exercise proper care.
• Shut off smoker and close all supply valves if unburned gas odor is detected. Do not use until leaks are fixed.
• Do not use if the burner fails to light or remain lit. Shut off gas and disconnect cylinder.
• Avoid high wind conditions that cause poor burner operation (blowing out, flaring). If repositioning doesn't help, shut off the unit.
• All installations must conform to local codes, or the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
• Install with hose regulator assembly extended at full length (24" [61 cm] max) away from the burner. Place tank on a line perpendicular to wind direction. Placing tank closer than 24" can overheat the tank and cause fire or explosion.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER. READ ALL INSTRUCTIONS, WARNINGS AND SAFEGUARDS BEFORE ASSEMBLING AND OPERATING YOUR SMOKER. SAVE THESE INSTRUCTIONS.

Assembly Step 1: Identifying the Parts

Check your contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts.

DO NOT RETURN YOUR SMOKER TO THE RETAILER - CALL US FIRST! 1-800-321-3473 - Monday to Friday 9:00am to 5:00pm Eastern Standard Time

Diagram Description: An illustration shows the main smoker cabinet and various parts labeled with numbers 1 through 14.

LP tank and flavoring wood not included.

Assembly Step 2: Attaching Legs

Tools Needed: Phillips head screwdriver

Parts Needed: 4 Legs, Cabinet Assembly

Hardware: 1/4-20 x 5/8" Bolts (16 Required)

1. Set the cabinet assembly top side down on a padded surface (cardboard or carpet) to prevent scratching. The top has vent holes, the bottom has mounting holes for legs.
2. For each leg, align holes and insert bolts. Nuts are pre-welded to the cabinet. Secure back leg bolts tightly. For front legs, insert and adjust 3 bolts per leg halfway.
3. IMPORTANT: Mount the leg with an extra hole on its side at the front, as shown. This hole is for securing the gas hose with a zip tie.
4. DO NOT yet insert the two (2) bolts in the indicated locations; they will be used in the next assembly step.

Diagram Description: Shows the cabinet assembly upside down, with legs being attached. Highlights the "Leg with Extra Hole" and indicates bolt placement.

Assembly Step 3: Attaching Control Panel

Tools Needed: Phillips head screwdriver

Parts Needed: Control Panel Assembly

Hardware: 1/4-20 x 5/8" Bolts (2 remaining from previous step)

1. Place the control panel assembly between the front legs. Slots on the panel fit around the legs. Mounting tabs fit inside the legs and align with bolt holes.
2. Ensure all back tabs of the control panel are captured around the legs.
3. Insert the two (2) remaining bolts halfway. DO NOT tighten them until the next step is finished.

Diagram Description: Shows the control panel assembly being positioned between the front legs of the smoker cabinet.

Assembly Step 4: Attaching Burner Assembly

Tools Needed: Phillips head screwdriver

Parts Needed: Burner Assembly

Hardware: 1/4-20 x 1/2" Bolts (3 required)

1. Set the burner assembly onto the cabinet. IMPORTANT: The burner tube must slide properly onto the valve stem.
2. Secure the burner assembly with the three (3) bolts from inside the cabinet. Tighten securely.
3. Attach the loose ignitor wire to the ignitor on the control panel.
4. Tighten all front leg bolts.

Diagram Description: Shows the burner assembly being placed on the smoker cabinet, with arrows indicating bolt locations and ignitor wire connection.

Assembly Step 5: Attaching Damper Plate

Tools Needed: Phillips head screwdriver, 1/2" Wrench

Parts Needed: Damper Plate

Hardware: 10-24 Nuts (1 required), 10-24 Lock Washers (1 required), 10-24 x 5/8" Bolt (1 required)

1. Turn the smoker upright. This ideally requires 2 people. Carefully tilt the cabinet on side legs, grasp the empty hole for the adjusting vent, and pull up gently until upright on all four legs.
2. Set the damper plate on top of the cabinet and align it with the "butterfly" holes. One tab will seat inside a hole.
3. Insert a bolt from the top through the center hole.
4. From inside, place a lock washer and nut on the bolt.
5. Thread the nut just tight enough to keep the damper plate snug; it should rotate with little resistance.

Diagram Description: Illustrates the damper plate being secured to the top of the smoker cabinet with a bolt, lock washer, and nut.

Assembly Step 6: Attaching Carry Handles

Tools Needed: Phillips head screwdriver, 1/2" Wrench

Parts Needed: 2 Carry Handles

Hardware: 1/4-20 Nuts (8 required), 1/4 Lock Washers (8 required), 1/4-20 x 5/8" Bolt (8 required)

1. Align carry handles with corresponding holes on the cabinet sides. Handles must be positioned upright with bolt holes at the bottom.
2. Insert bolts from the outside and thread lock washers and nuts from inside the cabinet.
3. Firmly tighten the nuts.
4. Complete steps for both sides of the cabinet.

Diagram Description: Shows carry handles being attached to the sides of the smoker cabinet using bolts, washers, and nuts.

Assembly Step 7: Installing Wood Chip Box and Rack

No tools or hardware are required for this step.

Parts Needed: Wood Chip Box and Lid, Wood Box Rack

1. Insert the wood box rack into the bottom of the smoker.
2. Set the wood chip box onto the rack, ensuring it is seated properly and securely in the center.
3. Place the lid on the wood chip box.

Diagram Description: Shows the wood chip box and rack being placed into the smoker cabinet.

Assembly Step 8: Installing Water Pan and Cooking Grids

No tools or hardware are required for this step.

Parts Needed: Water Pan, Cooking Grids

1. Slide the water pan into the bottom rack position.
2. Insert the cooking grids into any desired rack positions. For best access, grid wires should run front to back.

Diagram Description: Shows the water pan being placed in the bottom rack and cooking grids being inserted into higher rack positions.

Assembly Step 9: Attaching Door Handle

Tools Needed: Phillips head screwdriver

Parts Needed: Door Handle Kit (Handle Spring, Handle Washer, Mounting Bracket)

Hardware: 1/4-20 x 3/8" Bolts (2 ea), 1/4-20 Lock Washers (2 ea)

1. Slide the handle washer onto the end of the door handle, followed by the handle spring.
2. Feed the door handle into the hole through the front of the door panel.
3. From the back side of the door panel, insert the mounting bracket over the end of the handle.
4. With lock washers on the bolts, insert bolts through the mounting plate into the pre-threaded mounts and tighten firmly.

Diagram Description: Close-up views show the handle assembly process, including the spring, washer, mounting bracket, and bolts.

Assembly Step 10: Attaching Nameplate/Heat Indicator

No tools are required for this step.

Parts Needed: Nameplate w/Heat Indicator

Hardware: 2 Push Nuts

1. Insert the nameplate mounts and heat indicator prong through the mounting holes in the front of the door panel.
2. From the inside of the door panel, securely attach the push nuts to the nameplate mounts.

Diagram Description: Shows the nameplate with heat indicator being attached to the smoker door from the outside, with push nuts securing it from the inside.

Assembly Step 11: Securing Gas Hose

Tools Needed: Pliers

Parts Needed: Zip Tie, S-Hook

• Using the zip tie, secure the hose to the front leg as shown. Leave the zip tie slightly loose for adjustment. Tying the hose prevents contact with the hot burner chamber. Inspect to ensure the hose is not rubbing any part of the burner chamber.
• Place one end of the S-hook around the regulator neck or through the eyelet.
• Using pliers, crimp the S-hook securely to the HVR so it cannot be removed.
• When the LP tank is not attached, use the S-hook to hang the HVR from the carry handle on the side of the smoker. This helps prevent dirt and particles from clogging the HVR.

Assembly is now complete! Please follow all instructions and safeguards for connecting the LP tank.

Diagram Description: Shows a zip tie securing the gas hose to a leg and an S-hook being used to hang the regulator assembly.

Connecting the LP Tank

WARNING: ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT FIRE, DAMAGE AND / OR INJURY.

1. Ensure the knob on the LP tank is closed (turned clockwise to full stop).
2. Check that the control knob on the smoker is turned off.
3. Remove the protective cap from the LP tank valve and coupling nut, if present.
4. Hold the regulator and insert the nipple into the valve outlet, ensuring it is centered. Hand-tighten the coupling nut clockwise until it stops. Use care not to cross thread.
5. CAUTION: Connection may feel slight resistance due to the back check in the valve. Continue turning about one-half to three-quarters additional turn to complete.

Fuel supply cylinders must meet DOT (CFR 49) or CAN/CSA B339 specifications. Use only 20-pound, vertical standing vapor withdrawal type tanks.

(A) Do not store tanks under or near the smoker.

(B) Never fill tanks more than 80% full.

If instructions A and B above are not followed exactly, a fire causing death or serious injury may occur.

This smoker operates on LP (Liquefied Propane) gas only. The 20 lb. LP cylinder must conform to requirements: Diameter 12" (30.5 cm), Height 18" (45.7 cm), maximum capacity 20 pounds. The cylinder must include a collar to protect the valve and be arranged for vapor withdrawal.

Follow instructions on gas cylinder tanks for filling and transporting. Failure to do so can result in overfilling, excessive venting, or regulator freezing.

Do not allow dirt or foreign material into the tank connection. Use the protective cap provided.

Cylinders must be filled before initial use. Handling, transport, filling, and storage must comply with NFPA 58 or CAN/CGA B149.2. Cylinders must be tied down during transportation. Do not place items on top of cylinders. Do not expose cylinders to excessive temperature or high heat.

Checking for Leaks: After connections are complete, check all connections and fittings for leaks using a soap solution (50/50 mix of liquid soap and water). Open tank valve. Bubbles indicate a leak. If leaks are detected, shut off the valve, repair the leak, or replace the defective part. Do not use until leaks are corrected.

To Disconnect the LP Tank:

1. Close the LP tank knob (turn clockwise to full stop).
2. Check that the smoker control knob is turned off.
3. Turn the coupling nut counterclockwise to disconnect the regulator hose from the LP tank.
4. An LP cylinder not connected for use shall not be stored near this or any other appliance.

When setting up, position the tank and smoker on a line perpendicular to the wind direction. Extend the gas hose/regulator assembly fully so the hose is straight and the tank is as far from the smoker as possible.

LP tanks are intended for upright operation only. Protect the fuel supply hose from damage.

If the appliance is not in use, turn off gas at the supply cylinder and disconnect it from the appliance. Indoor storage is only permissible if the cylinder is disconnected and removed.

Diagram Description: Shows an LP tank connected to the smoker with a regulator and hose.

Operating Instructions

Pre-Use Procedures

• Remove the retail store point-of-purchase label from the door panel.
• Seasoning: Before cooking, it is important to "season" your smoker. This seals the paint and interior for enhanced flavoring, durability, and performance (also called "break-in").
• If touch-up paint is needed inside the cabinet, apply it ONLY before the seasoning process. Paint toxins can contaminate food.
• To season, use the smoker normally but without cooking food. Follow operating procedures.
• Burn smoker at a low temperature (around 175° F) for 45-60 minutes with desired flavoring woods and marinades. Allow to cool, then clean out used water and wood.
• Once seasoned, the smoker's interior will have a durable coating.

Adding Water

• To add water before cooking: remove the water bowl, fill with water up to 1" (25 mm) below the rim, then replace the bowl on the bottom rack.
• To add water while the smoker is hot: DO NOT pull the water bowl out beyond the rack.

Cooking Tip: Line the water bowl with aluminum foil before each use for easier cleaning and longer bowl life. Use a clean watering can with a long spout for easier and safer water addition.

Adding Wood / Charcoal

• To add wood chips before cooking, fill the wood chip box with your choice of flavoring hardwood chips. One full box typically lasts several hours. Place the lid on the box and set it in the smoker.
• To add wood chips while cooking, use tongs or long-handled pliers to remove the lid and place chips into the box without removing the box. It is not recommended to remove the wood chip box while the smoker is in operation.
• CAUTION!: The wood chip box and lid get very hot. Handle with protective oven mitts.

Cooking Tips - Flavoring Wood

• Small wood chips work best.
• Use dry hardwoods like hickory, pecan, apple, cherry, or mesquite.
• Most fruit or nut tree woods produce excellent smoke flavor.
• Do not use resinous woods like pine or plywood, as they produce unpleasant flavoring.
• Experiment with different types and quantities of wood chunks, chips, or sticks. You can mix woods.
• To produce more smoke and prevent fast burning, pre-soak wood chips in water for at least 20 minutes, or wrap them in perforated aluminum foil.
• Most smoke flavoring occurs within the first hour of cooking. Adding chips after the first hour is typically not necessary unless extra smoke flavor is desired.

Diagram Description: Shows a wood chip box with holes and a pile of wood chips.

Lighting Procedure

Ignitor Lighting System:

1. Check all connections for leaks using the "soapy water" test (Page 17).
2. Open the smoker cabinet door.
3. Check for any blockage to the venturi tube or burner. Remove foreign objects.
4. Ensure the burner control knob is in the "OFF" position.
5. Open the LP cylinder valve 1½ turns counterclockwise.
6. To light with the rotary ignitor, push in and turn the burner control knob counterclockwise to the high setting.
7. Immediately rotate the ignitor knob clockwise until it clicks several times (you should see a spark). If the burner does not light within 3-5 seconds, turn the control knob off, wait 5 minutes, and repeat. If it still fails, try match lighting.
8. Once the burner is lit, close the door to allow heat to accumulate. Adjust dampers for proper airflow and combustion.
9. If the flame is accidentally extinguished, turn the burner control knob off and wait 5 minutes before relighting.

Match Lighting:

1. Repeat Steps 1-5 of the Ignitor Lighting System.
2. Remove the wood chip box and stand. Light a paper match and drop it into the burner chamber, near the brass burner. Quickly turn the control knob to the light position. If the burner does not light within 4-5 seconds, turn the control knob off, wait 5 minutes, and repeat.

Diagram Description: Shows the ignitor mechanism and the burner chamber.

Cooking Tip - Damper Adjustments

• For better performance, rotate the smoker so the front or back faces the wind. This makes damper adjustments more effective.
• Dampers should never be fully closed.
• Opening a side damper allows more oxygen, fueling the fire and increasing temperature.
• Opening the top damper helps exhaust heat and smoke.
• Watch the heat indicator on the door and adjust dampers accordingly for effective smoking.
• Temperature is best controlled by different damper adjustment configurations.

Shutting the Smoker OFF

CAUTION!: The smoker can become very hot. Do not touch any part except the door handle and burner control knob. Protective gloves may be necessary.

• Turn the burner control knob off by pushing in and rotating clockwise. The flame should go out.
• Turn off the LP cylinder valve by turning the knob clockwise until it stops.
• Follow all warnings and safety precautions before removing meat or preparing the unit for storage. See Page 24 for storage procedures and Pages 2 and 3 for warnings.

Cooking Instructions

You Are Now Ready to Begin:

IMPORTANT: Before each use, clean and inspect the hose and LP cylinder connection. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced. Refer to "leak test instructions".

• Fill the wood chip box with flavoring wood chips and place it inside the smoker as instructed in the assembly section.
• Place the water bowl in the lowest rack position. Fill with water or marinade up to 1" (25 mm) below the rim. A full bowl lasts approx. 2-3 hours. Do not overfill.
• Insert or adjust cooking grids to desired rack positions. For best access, grid wires should run front to back.
• You are ready to light the burner. Refer to Lighting Procedures. Heat from the burner will allow wood chips to burn, creating smoke. Adjust dampers to control heat.
• Place food on cooking grids in a single layer with space between pieces for even smoke and moisture circulation.
• Smoking for 2 to 3 hours at 225° to 250° F yields best results, according to the heat indicator. For more tender/heavily smoked meat, a lower temperature may be preferred. For time-critical situations, a higher temperature range is recommended.
• Check water level periodically and add water if low. To retain heat, avoid opening the door while in use. Open briefly if necessary; the smoker will quickly resume temperature.
• Always use a meat probe thermometer to ensure food is fully cooked before removing.
• After each use and once cooled, remove the grease pan, empty grease, and clean the pan.

Temperature Chart

Here is a chart for measuring properly cooked meat temperature: (USDA Standard)

NOTE: These temperatures are measured with a meat probe thermometer. The heat indicator on the door of the smoker is not an accurate meat temperature reading.

After Use Safety and Maintenance

WARNING:

• Use caution when lifting and moving the smoker to avoid strains or back injury. 2 people are recommended.
• DO NOT replace cover on smoker if unit is still hot.
• DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapors may be present. Keep the area around the smoker clear and free of combustible material and vapors.
• DO NOT store this smoker in an area accessible to children or pets. Store in a dry, protected location.
• DO NOT allow anyone to conduct activities around the smoker following use until it has cooled. It is hot during operation and remains hot for a period of time following use.
• DO NOT leave hot ashes unattended until the smoker cools completely.
• Allow smoker to cool completely before handling. Handle hot smoker or components ONLY with protective oven mitts or heat resistant gloves. Allow smoker to cool before removing and cleaning the grease pan.
• Dispose of cold ashes by wrapping them in heavy duty aluminum foil and putting them in a noncombustible container, free of other combustibles.
• If disposing of ashes before they are completely cool, remove them in heavy duty foil, soak them completely with water, then dispose in a noncombustible container.

Care and Maintenance

CAUTION: All care and maintenance procedures are to be performed only while the smoker is turned off and cooled.

• Clean the water bowl and cooking grids with hot, soapy water. Rinse and dry. You may lightly coat them with cooking oil or cooking spray.
• Frequently check and clean the venturi and burner for insects and insect nests. A clogged tube can lead to fire. Ensure no foreign objects obstruct combustion or ventilation air flow.
• Heat Indicator Calibration: If the heat indicator seems out of calibration, remove it by loosening the mounting nut. Adjust the needle using the second nut on the back to match the current outdoor ambient temperature. Re-mount the indicator.
• To clean the inside and outside of the smoker cabinet, use a damp cloth. Spray-washing with a water hose is not recommended. Wipe away all moisture. Carefully remove the grease pan, dispose of grease, and wash thoroughly. Lightly coat the interior with cooking oil or cooking spray.
• For exterior rust, clean thoroughly with steel wool or emery cloth and use heavy duty, heat resistant paint.
• NEVER apply additional paint to the interior. For interior rust, clean with steel wool or emery cloth and lightly coat with cooking oil or cooking spray to minimize recurring rust.
• When the LP tank is not connected, hang the HVR hose end from the side handle using the supplied S-hook to prevent dirt from clogging the HVR.
• Flame Check: Inspect flames through the front access hole. A good flame is blue with a yellow tip 1"-2" long. Excessively yellow/irregular flames may indicate oil residue or food deposits on the burner. Clean the burner surface and holes. Poor HVR-to-venturi attachment can also cause bad flames.
• Always allow the smoker to cool before cleaning or checking assembly.
• Protect your smoker from weather by keeping it covered when not in use.

To obtain replacement parts or accessories, call 1-800-321-3473.

Diagram Description: Shows examples of a "Good Flame" (blue with yellow tip) and a "Bad Flame" (excessively yellow and irregular), and the "Flame Check" access hole.

Manufacturer's Limited Warranty

The Great Outdoors® Smoky Mountain Series™ smoker is guaranteed against broken or damaged parts at the time of purchase. The cast brass burner is guaranteed for 10 years. All other parts carry a 1-year limited warranty, except the water bowl (90 days). Paint is guaranteed for 90 days, except for rust which may appear after repeated use.

This warranty does not cover damage or issues related to neglect, abuse, or modifications. Repair labor is not covered.

Parts meeting warranty requirements will be shipped at no charge via the Customer Service Department's discretion (ground shipments, US Mail, or Parcel Post ONLY). Special handling charges (e.g., Second Day, Overnight) are the consumer's responsibility.

Warranty claims apply only to the original purchaser and require proof of purchase. Do not return parts without obtaining a return authorization number from customer service. This service is available by calling toll free 1-800-321-3473, Monday to Friday 9:00am to 5:00pm Eastern Standard Time.

This warranty may give you specific legal rights that vary by state.

LANDMANN

Landmann USA, Inc.
101 Old Mill Road, Building 300
Cartersville, GA 30120