Champion Power Equipment 201353 3 in. Chipper Shredder Operator's Manual

Chipping

1. Make sure wood is less than 3 in. (7.6 cm) in diameter.
2. Make sure wood is dry.
3. Make sure all smaller branches have been pruned for the wood.
4. Make sure pieces are long enough to be fed through the chute.
5. Large pieces can be rotated and alternately inserted and retracted as they are fed.
6. Always maintain control with two hands of what is being fed, to prevent "whipping" around.
7. Standing in the safe zone will prevent any damage or injury if a piece is kicked back out of the chipper chute.

⚠️ WARNING: Never insert pieces larger than 3 in. (7.6 cm) in diameter as this may cause damage or injury. Small pieces may be fed carefully using a larger piece. Never insert smaller pieces using your hands. If larger pieces will not chip, get pushed back by the chipper, or cannot be controlled, remove at once. Never feed more than one branch or piece of wood into the chipper chute at a time.

Shredding

1. Inserting smaller loads at a time will prevent overloading of the shredder hopper.
2. Make sure material is dry.
3. Make sure material is free of trash, metal, rocks, and foreign objects.
4. Air flow will draw loads into the shredder hopper; pushing or shoving the loads is not necessary.
5. Branches larger than 1/2 in. (1.3 cm) in diameter are not recommended, as they can damage the blades.
6. Vines are not recommended as they can clog or damage the blades.

⚠️ WARNING: Never insert any item into the shredder hopper to "assist" in the feeding of any load. Never insert wet material into the shredder hopper. If material is "damp" then alternate with dry loads to prevent clogging.

NOTICE: After all material has been processed, it is recommended that the unit run for a short period of time to clear out any leftover material that may still be in the chutes or flail housing.

Clearing the Shredder Hopper

If the shredder hopper gets slightly clogged, then firmly grasp the handle and gently rock the unit back and forth to try and dislodge or shift the material that may be causing the clog. This may help to loosen and draw the material into the flail housing and impeller. If slightly rocking the unit fails, then perform the following:

1. Stop the engine.
2. Turn the fuel valve to the "OFF" position.
3. Disconnect the spark plug wire.
4. Using your hands, remove the material that is still atop the shredding chute. DO NOT stick your hands in the shredder hopper, only remove the material on top.
5. Using a branch, or other piece of wood less than 1/2 in. (1.3 cm) in diameter, try to dislodge the material.
6. Once cleared, remove the branch, reconnect the spark plug wire, turn the fuel valve "ON," and restart the engine.

NOTICE: If the clog appears to be serious, then shut the engine off, disconnect the spark plug wire, and allow the unit to cool before draining the fuel and opening the access panel to the impeller housing to remove the clogged material.

Stopping the Engine

In an emergency, turn the engine switch to the "OFF" position.

Under Normal Operation:

1. Move the fuel valve to the "OFF" position.
2. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes.
3. Push the engine switch to the "OFF" position.

Important: Always ensure that the fuel valve is in the "OFF" position when the engine is not in use.

NOTICE: If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.

NOTICE: As the engine shuts off and the blades wind down, some noises in the flail housing can be made; these are normal, but any weird noises may indicate damage and if these occur, the unit should be inspected.

Operation at High Altitude

The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and chipper-shredder output will be reduced approximately 3.5% for every 1000 ft. of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine. At high altitudes, increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio. Other high altitude issues can include hard starting, increased fuel consumption, and spark plug fouling.

To alleviate high altitude issues other than the natural power loss, CPE can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting CPE's Technical Support Team. Installation instructions are also available in the Technical Bulletin area of the CPE website.

The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the table below. In order to select the correct high altitude main jet, it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct high altitude jet part number corresponding to the carburetor code found on your particular carburetor.

⚠️ WARNING: Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the originally supplied standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance.

Changing the Engine Oil

Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment.

1. Remove the oil drain plug with a 10 mm socket and extension. (Not included)
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add up to 37.2 fl. oz (1100 ml) of oil and replace oil fill cap/dipstick. DO NOT OVERFILL.
6. Dispose of used oil at an approved waste management facility.

NOTICE: Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

⚠️ WARNING: Used oil is a hazardous waste product and must be disposed of properly. Do not discard with household waste. Check with your local authorities, service center, or dealer for safe disposal/recycling facilities.

Cleaning and Adjusting the Spark Plug(s)

1. Remove the spark plug cable from the spark plug.
2. Use a spark plug socket tool (not included), or a 13/16 in. (21 mm) socket (not included) to remove the plug.
3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.
4. Make certain the spark plug gap is 0.028-0.031 in. (0.7-0.8 mm).

SPARK PLUG GAP: 0.028-0.031 in. (0.7-0.8 mm)

5. Refer to the spark plug types in Specifications when replacing the plug.
6. Firmly re-install the plug.
7. Attach the spark plug cable to the spark plug.

Clean the Air Filter

1. Remove the plastic outer casing.
2. Remove the foam element.
3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover.

Chipper-Shredder Maintenance

Make certain that the chipper-shredder is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dirt, moisture or corrosive vapors. Inspect all engine air vents and cooling slots to ensure that they are clean and unobstructed. Inspect all chutes and housing and make sure they are free of dirt, and debris. Check and tighten all bolts and nuts. It is possible for connections to vibrate loose over time.

Cleaning the Chipper-shredder

? CAUTION: DO NOT spray engine with water. Water can contaminate the fuel system and can enter the engine through the cooling slots and damage the engine.

Keep exterior surfaces of the engine free from dirt and debris to maintain proper engine cooling and performance. Use a soft bristle brush or an air compressor nozzle (25 PSI) to clear dirt and debris away from the engine surfaces. To prevent rust and corrosion on metal parts and after cleaning, use a rust & corrosion inhibitor for preventative maintenance.

Inspect Chipping Blades

⚠️ WARNING: To avoid serious injury, perform maintenance on the unit only when the engine is stopped. Always disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance, to prevent accidental starting of the engine.

Service Interval: See Maintenance Schedule table. The chipping blades of this unit can be sharpened to provide a new cutting surface as required. When inspecting the knives, be careful to avoid touching the sharpened edges. To inspect the chipping knives:

1. Disconnect the spark plug wire and secure it away from the spark plug.
2. Using a 15mm socket, remove the M10 lock nuts securing the chipper chute to the front of the chipper and remove the chipper chute to access the knives.
3. Using the recoil starter, slowly pull the starter rope to rotate the rotor into position so the blades can be seen.

To sharpen or replace the chipper knives, see the Repair section.

Repair

Maintenance Schedule

Follow the service intervals indicated in the following maintenance schedule. Service your chipper-shredder more frequently when operating in adverse conditions. Contact CPE's Technical Support Team at 1-877-338-0999 to locate the nearest CPE certified service dealer for your chipper-shredder or engine maintenance needs.

• EVERY 8 HOURS OR PRIOR TO EACH USE: Check engine oil level, Clean around air intake and muffler, Check air filter, Check for loose or damaged parts, Inspect all chute guards.
• FIRST 5 HOURS: Change oil (break-in period).
• EVERY 25 HOURS OR PER 1 MONTH: Change engine oil, Clean air filter, Inspect all blades, sharpen if needed.
• EVERY 50 HOURS OR PER 6 MONTHS: Clean and adjust spark plug, Check cooling fan.
• EVERY 100 HOURS OR PER 1 YEAR: Check/adjust valve clearance*, Clean fuel tank and filter*.
• EVERY 200 HOURS OR PER 2 YEARS: Check/replace fuel line, Change spark plug.
• EVERY 250 HOURS: Clean combustion chamber.

* To be performed by knowledgeable, experienced owners or CPE certified service centers.

Storage

Refer to the Maintenance sections for proper cleaning instructions. Always disconnect the spark plug wire in times of inactivity, maintenance, and storage. This will help to prevent any unintended engine start ups.

⚠️ WARNING: Never store the chipper-shredder indoors next to appliances where there is a source of heat, open flame, spark or pilot light because they can ignite gasoline vapors. DO NOT store a chipper-shredder near fertilizer or any corrosive material. Even with an empty gas tank, gasoline vapors could ignite.

Specifications

NOTICE: A technical bulletin regarding valve adjustment procedures is available at www.championpowerequipment.com.

Important Message About Temperature
Your product is designed and rated for continuous operation at ambient temperatures up to 104°F (40°C). When your product is needed, it may be operated at temperatures ranging from 5°F (-15°C) to 122°F (50°C) for short periods of time. If exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and vents.

NOTICE: Weather will affect engine oil and engine performance. Change the type of engine oil used based on weather conditions to suit the engine needs.

Troubleshooting

Warranty

CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY

Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical support, please visit: https://www.championpowerequipment.com/register. To complete registration, you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.

Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of two years (parts and labor) from the original date of purchase and 90 days (parts and labor) for commercial and industrial use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.

Do Not Return The Unit To The Place Of Purchase
Contact CPE's Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.

Warranty Exclusions
This warranty does not cover the following repairs and equipment:

• Normal Wear: Products with mechanical and electrical components need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
• Installation, Use and Maintenance: This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product's limits, modified, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE.
• Other Exclusions: This warranty excludes cosmetic defects (such as paint, decals, etc.), wear items (such as filter elements, o-rings, etc.), failures due to acts of God and other force majeure events beyond the manufacturer's control, and problems caused by parts that are not original Champion Power Equipment parts. When applicable, this warranty does not apply to products used for prime power in place of a utility.

Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product. THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.

Contact Information
Address: Champion Power Equipment, Inc. 6370 S Pioneer Way, Unit 101 Las Vegas, NV 89113 USA
Website: www.championpowerequipment.com
Customer Service Toll Free: 1-877-338-0999
Email: info@championpowerequipment.com
Fax no.: 1-562-236-9429
Technical Service Toll Free: 1-877-338-0999
Email: tech@championpowerequipment.com
EMERGENCY 24 HOUR SUPPORT: 1-562-204-1188

*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA) and/or California Air Resources Board (CARB).

Emission Control System Warranty

CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA)

EMISSION CONTROL SYSTEM WARRANTY

Your Champion Power Equipment (CPE) engine complies with U.S. EPA emissions regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

The US EPA and CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2023 small off-road engine (SORE) and engine powered equipment. New engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S. EPA regulations for small off-road engines (SORE). CPE warrants the emission control system on your small off-road engine (SORE) and equipment for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment. Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exists, CPE will repair your small off-road engine (SORE) at no cost to you including diagnosis, parts and labor.

MANUFACTURER'S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:

This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, an emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your Owner's Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small off-road engine (SORE) owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine (SORE) or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. You are responsible for presenting your small off-road engine (SORE) to an Authorized CPE service outlet or alternate service outlet as described in (3)(f.) below, CPE dealer or CPE, Las Vegas, NV. as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact:

Champion Power Equipment, Inc. Customer Service
6370 S Pioneer Way, Unit 101 Las Vegas, NV 89113
1-877-338-0999
tech@championpowerequipment.com

The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.

1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines (SORE) is:
   • Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts.
   • Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer's application for certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
   • Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection "d" below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.
   • Any warranted, emissions-related part which is scheduled for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of "repair or replace as necessary", shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
   • Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner's Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection "d" below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.
   • Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet.
   • The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.
   • CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the following circumstances:
     • The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE Authorized Service Outlet AND
     • The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and Wyoming.
   • CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.
   • Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts.
   • Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE's warranty obligation.
   • Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.

   Emission-Related Parts Include the Following:

   • Fuel Metering System: Fuel regulator, Carburetor and internal parts.
   • Air Induction System: Air cleaner, Intake manifold.
   • Ignition System: Spark plug and parts, Magneto ignition system.
   • Exhaust System: Exhaust manifold, catalytic converter.
   • Miscellaneous Parts: Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
   • Evaporative Emissions: Fuel Tank, Fuel Cap, Fuel Lines (for liquid fuel and fuel vapors), Fuel Line Fittings, Clamps, Pressure Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge Valves, Gaskets, Liquid/Vapor Separator, Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector.

   TO OBTAIN WARRANTY SERVICE:

   You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.

   If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc.

   Champion Power Equipment, Inc.
   6370 S Pioneer Way, Unit 101
   Las Vegas, NV 89113
   1-877-338-0999
   Attn.: Customer Service
   tech@championpowerequipment.com