TOTAL Roto Orbital Sander

Security Instructions

Caution: Read all safety warnings and instructions. Failure to follow may result in electric shock, fire, or serious injury.

Note: Save all warnings and instructions for future reference. Specifications may change without prior notice.

1) Work Area Safety

• Keep the work area clean and well lit.
• Do not use in explosive atmospheres (flammable liquids, gases, dust).
• Keep children and unauthorized persons away. Distractions can lead to loss of control.

2) Electrical Safety

• Ensure power tool plugs match the outlet; never modify plugs.
• Avoid contact with grounded surfaces (pipes, radiators, refrigerators).
• Do not expose to rain or wet conditions.
• Never use the cord to carry, pull, or unplug the tool. Keep cable away from heat or oil.
• Use outdoor-suitable extension cords when working outdoors.
• In damp locations, use a Residual Current Device (RCD) protected supply.
• Ensure mains voltage matches the tool's nameplate voltage. Remove plug before adjustments or servicing.

3) Personal Security

• Always stay alert, use common sense.
• Do not use if tired or under the influence of medication/substances.
• Wear personal protective equipment (eye protection, dust mask, non-slip shoes, hard hat, hearing protection). Avoid loose clothing or jewelry.
• Prevent unintentional starting: ensure the switch is OFF before connecting power or moving.
• Remove adjusting wrenches before turning on the tool.
• If dust extraction devices are used, ensure they are properly connected to reduce hazards.

Use and Care of Power Tools

• Do not force the tool; use the correct tool for each use.
• Do not use if the power switch does not work; such tools are dangerous and need repair.
• Disconnect from power source before making adjustments, changing accessories, or storing.
• Use the tool and accessories according to instructions, considering working conditions.
• Store tools out of reach of children and unfamiliar persons.
• Keep tools in good condition. Check for misalignment, binding, or broken parts. Repair if damaged.
• Keep cutting tools sharp and clean.

5) Service

Have your power tool serviced by a qualified person using manufacturer-recommended replacement parts.

Safety Rules for Correct Use

• Symbol for Double Insulation for additional protection.
• Please read the instruction manual before use.
• CE Conformity.
• Wear safety glasses, hearing protection, and a dust mask.
• Recycle waste electrical products at appropriate facilities.
• ⚠️ Security alert. Use only accessories supported by the manufacturer.

Additional Security Warnings

• Use for dry sanding only. Never use for wet sanding or liquid polishing.
• Water penetration increases the risk of electric shock.
• Apply the machine to the workpiece only when it is turned ON and lift it off only after turning it OFF. The tool can move suddenly.
• Never touch sandpaper during operation.
• Ensure the workpiece is firmly supported.
• Never stop the sander by applying force to the base plate.
• Use only sandpaper in good condition.
• Never use the machine with a damaged cable.
• Do not sand materials that may cause health problems or fire (e.g., magnesium, asbestos, lead-based paint).
• Keep attention on the work and tool at all times.
• Do not allow people without adequate PPE into the work area.
• Seal off the work area to contain dust.
• Ensure supply voltage matches the nameplate.
• Remove plug before adjustments or servicing.
• Inspect and remove nails, screws, etc., from wood before sanding.
• Avoid overheating the object and the sander.
• Empty the dust collector before breaks.
• Sanding debris can self-ignite under unfavorable conditions (e.g., sparks, mixing with varnish/polyurethane, hot residues).
• Hold the power tool by the insulated gripping surface.

Other Risks

• Health defects from vibration emission with prolonged use or improper management/maintenance.
• Injuries and property damage from broken fixtures.

Caution: This power tool produces an electromagnetic field that may interfere with active or passive medical implants. Consult a physician before use if you have medical implants. If the cable is damaged, unplug immediately. Never use with a damaged cable. The machine must not be damp or used in humid environments.

Attention: Safe operation requires reading and strictly following operating and safety information.

Technical Data

Product Description

The machine is designed for dry sanding of wood, plastic, metal, putty, and coated surfaces. Machines with electronic speed control are also suitable for finer sanding.

Parts:

• 1. On/off switch
• 2. Variable speed thumbwheel
• 3. Switch lock button
• 4. Auxiliary handle lock button
• 5. Auxiliary handle
• 6. Sanding base
• 7. Dust collector

Accessories:

• 1 pad of 150 mm fixed to the machine
• 1 sandpaper 150mm
• 1 box of powder

Note: Not all accessories illustrated or described may be included in the standard delivery.

Note 2: Double Insulation: The tool is double insulated, meaning external metal parts are electrically isolated from the mains via isolation barriers, making grounding unnecessary.

Set Up

Placing the Sandpaper

• Lay the sandpaper on the base.
• Ensure the sandpaper is level with the edges.
• Align dust collection holes in the base and sandpaper; the sandpaper must be taut on the base.

Dust Collector

Your sander is equipped with a dust box. To place it:

• Insert the dust collection bag onto the back of the sander in the correct position.

Operation

ON/OFF Switch Operation

Press the ON/OFF switch to start the sander; release to stop. For continuous use, press the switch lock button after pressing the ON/OFF switch. Press the ON/OFF switch fully again to release the lock.

Variable Speed Control Dial

Change maximum speed by turning the speed selector wheel. Turn clockwise to increase speed, counterclockwise to decrease. Speed also varies with pressure applied to the ON/OFF switch (trigger).

Auxiliary Handle Adjustment

The auxiliary handle has multiple positions. Loosen or tighten the lock knob to find the best position.

Using the Sander

The workpiece must be secured. If small or prone to movement, clamp it in a vise or support it properly. Hold the sander firmly and apply gently, moving it slowly in a smooth, circular motion. Check sandpaper condition and replace when worn.

Work Tips

1. Useful for wood, metal, and painted surfaces. Smooths surfaces before painting, even with fillers.
2. Best suited for large, flat areas (doors), but usable on baseboards, windows, etc.
3. Different sandpaper grades meet various needs. Higher grade number means finer grit. For rough work, use low grit (e.g., 60); for finishing, use higher grit (e.g., 100-120). Fine grit for rough surfaces clogs quickly.
4. Let the sander do the work; do not force or apply excessive pressure, which can cause wrinkles or tears. Use a light circular motion.
5. Excessive surface formation may indicate too coarse a grit or too much pressure.

Maintenance and Cleaning

Maintenance

• No additional lubrication or maintenance required; no user-serviceable parts.
• Always store in a dry place.
• Keep motor ventilation slots clean.
• Sparks in ventilation slots are normal.
• If the power cord is damaged, replace it with a special cord from the manufacturer or service agent.

Cleaning

• Keep air vents unclogged and clean.
• Never use water or chemical cleaners. Clean with a dry towel.
• Remove dust and dirt regularly with a soft brush or cloth.
• For stubborn dirt, wipe with a soft, damp cloth and mild detergent. Avoid rubbing alcohol, gasoline, or other harsh cleaning agents.
• Never use caustic agents on plastic parts.
• Water must not come into contact with the tool.

Problem Solving

• Tool not working: Check outlet power and if the tool is plugged in.
• Sander not abrading: Check sandpaper condition. Replace if worn. Keep paper dry, as moisture reduces abrasive particle adhesion.
• Sander base not moving smoothly: Sandpaper may be loose, damaged, or wrinkled. Replace and try again.
• If problems persist, take the tool to a TOTAL Authorized Service Center.

Environment

• Do not dispose of electrical appliances as unsorted municipal waste; use separate collection facilities.
• Contact local authorities for collection system information.
• Improper disposal can lead to hazardous substances entering groundwater and the food chain.
• Recycle raw materials instead of disposing of them as waste.
• Sort machine, accessories, and packaging for environmentally friendly recycling.
• Plastic components are labeled for categorized recycling.

Exploded View

The exploded view diagram illustrates the internal and external components of the Roto Orbital Sander. It shows the assembly of parts such as the motor housing, sanding base assembly (including pad, springs, and screws), dust collector, auxiliary handle, and associated internal mechanisms like gears and switches, facilitating identification for maintenance or repair.