Winco SPECTRUM Gas Stock Pot Stove Operating Manual

Winco SPECTRUM Gas Stock Pot Stove

Operating Instruction Manual

Introduction

Congratulations on your purchase of this Winco SPECTRUM™ equipment. When used as intended, and with proper care and maintenance, you are sure to experience years of reliable operation from this equipment. To ensure best results, it is important that you read and follow the instructions in this manual carefully. It is important to keep these instructions in a safe place for future reference.

Important For Future Reference

Please complete this information and retain this manual for the life of the equipment. For Service and/or parts, this information is required.

Model Number: ____________________ Serial Number: ____________________ Date Purchased: ____________________

Specifications

ModelDescriptionTotal BTUUnit Dimensions (W x D x H)Unit WeightShipping Dimensions (W x D x H)Ship Weight
NGSP-1Single80,00018" x 22.4" x 22.4" (462 x 570 x 570 mm)88 lbs (40 kgs)19.7" x 25.2" x 21.7" (500 x 640 x 550 mm)99 lbs (45 kgs)
NGSP-2Double160,00018" x 43" x 22.4" (462 x 1090 x 570 mm)165 lbs (75 kgs)19.7" x 45.3" x 21.7" (500 x 1150 x 550 mm)183 lbs (83 kgs)

Safety Precautions

⚠️ DANGER: This symbol warns of imminent hazard which will result in serious injury or death.

⚠️ WARNING: This symbol refers to a potential hazard or unsafe practice, which could result in serious injury or death.

⚠️ CAUTION: This symbol refers to a potential hazard or unsafe practice, which could result in minor or moderate injury or product or property damage.

ℹ️ NOTICE: This symbol refers to information that needs special attention or must be fully understood even though not dangerous.

ℹ️ NOTICE: This product is intended for commercial use only. Not for household use.

ℹ️ NOTICE: Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc., states in its NFPA 96 latest edition that local codes are “Authority Having Jurisdiction" when it comes to requirement for installation of equipment. Therefore, installation should comply with all local codes.

⚠️ WARNING: For your safety, do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliances. Keep the area free and clear of combustibles. (See ANSI Z83. 14B, 1991).

⚠️ WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury, or death. Read the installation operating and maintenance instructions thoroughly before installing, or servicing this equipment.

⚠️ WARNING: Instructions must be posted in a prominent location. All safety precautions must be taken in the event the user smells gas. Safety information can be obtained from your local gas supplier.

⚠️ CAUTION: These models are designed, built, and sold for commercial use only. If these models are positioned so the general public can use the equipment, make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that anyone using the equipment will use it correctly and not injure themselves or harm the equipment.

⚠️ WARNING: A factory authorized agent should handle all maintenance and repair. Before doing any maintenance or repair, contact your authorized service representative.

GAS PRESSURE

The appliance and its individual shutoff valve (to be supplied by user) must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 12 psi (3.45 kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 12 psi (3.45 kPa).

Package Contents

All units come with the following:

  • (1) Stock Pot Stove
  • (1) Grease Tray
  • (4) Legs
  • (1) Natural to LP Gas Conversion

SPECTRUM™ prides itself on quality and service, ensuring that at the time of packing, all products are supplied fully functional and free of damage. Should you find any damage as a result of freight, please contact your SPECTRUM dealer immediately.

Unpacking the Equipment

DISPOSE OF ALL PACKAGING MATERIALS IN AN ENVIRONMENTALLY RESPONSIBLE MANNER.

  1. Remove all packing materials and tape, as well as any protective plastic and cardboard, from the unit.
  2. Clean any glue residue left over from the plastic or tape.
  3. Place the unit in the desired position and height.

SAVE THE ORIGINAL BOX AND PACKAGING FOR USE IN PACKAGING AND SHIPPING THE EQUIPMENT IF SERVICES ARE NEEDED.

NOTE: Please remember that this manual and the warning labels do not replace the need to be alert, to properly train and supervise operators, and to use common sense when using this equipment.

Installation

These instructions should be followed at all times. Failure to follow these instructions could result in injury to yourself and others.

INSTALLATION CODES AND STANDARDS

The Stock Pot Range must be installed in accordance with:

In the United States of America:
  1. State and local codes.
  2. National Fuel Gas Code, ANSI -Z223.1/N FPA #54 (latest edition). This shall include but not be limited to: NFPA #54 Section 10.3.5.2 for Venting. Copies may be obtained from The American Gas Association Accredited Standards Committee Z223, @ 400 N. Capital St. NW, Washington, DC 20001 or the Secretary Standards Council, NFPA, 1 Batterymarch Park Quincy, MA 02169-7471
  3. NOTE: In the Commonwealth of Massachusetts: All gas appliances vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust shall comply with 248 CMR.
  4. NFPA Standard # 96 Vapor Removal from Cooking Equipment, latest edition, available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 022 69.
In Canada:
  1. Local codes.
  2. CAN/C SA-B 149.1 Natural Gas Installation (latest edition)
  3. CAN/C SA-B 149.2 Propane Installation Code (latest edition), available from the Canadian Gas Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3

TO REDUCE RISK OF INJURY OR DAMAGE TO THE UNIT:

  1. Read this manual thoroughly before installation and operation. DO NOT proceed with installation and operation if you have any questions or do not understand anything in this manual. Contact your representative or the manufacturer first.
  2. Remove the SPECTRUM Gas Stock Pot Stove from the packaging. Be certain that all protective plastics and residues are thoroughly cleaned from its surface.
  3. Place the SPECTRUM Gas Stock Pot Stove on a firm level surface. Local standards and regulations should be consulted in order to abide by standards set in relation to positioning, spacing, and ventilation.
  4. Ensure gas supply and gas type, as shown on unit nameplate, agree.

? WARNING Burn Hazard. When in operation, the appliance will be hot. Please take extreme caution. USE CAUTION WHEN TOUCHING THE UNIT.

Leg Installation:

The stock pot stove must not be operated without the legs attached.

  1. Remove cast iron grate and burners from the unit. Turn the unit upside down and locate the leg plate to align screws (Fig.1). Attach each leg to plate with four screws and tighten (Fig.2). Once all legs are attached, turn the unit right side up, and reinstall burners and grates.

Fig.1: Diagram showing the leg plate on the underside of the stove.

Fig.2: Diagram illustrating the attachment of legs to the leg plate with screws.

Gas Pressure Regulator Installation:

  1. Gas regulator pressure is preset at 5″ Water Column (W.C.) for natural gas, and 10″ W.C. for propane gas. Minor adjustments may be required based on site specific gas pressure.
  2. Install the regulator as close to the stockpot on the gas supply line as possible. Make sure that the arrow on the underside of the regulator is oriented in the direction of gas flow to the stock pot (Fig.3), and the regulator is positioned with the vent plug and adjustment screw in upright position (Fig.4).
  3. The minimum supply pressure (upstream of the regulator) should be 7-9″ W.C. for natural gas and 11-12″ W.C. for propane gas. At no time should the Stock Pot Stove be connected to supply pressure greater than ½ psig (3.45 k Pa) or 14″ W.C.

Fig.3: Diagram of the gas pressure regulator showing the arrow indicating gas flow direction.

Fig.4: Diagram showing the correct upright position for the gas pressure regulator's vent plug and adjustment screw.

Leveling:

Turn the feet at the bottom of the legs (after legs are installed on unit) up or down to level the Stock Pot Stove in the final installed location.

Ventilation Hood:

For safe operation and proper ventilation, the Stock Pot Stove should be installed under a suitable ventilation hood. Keep the space between the stock pot and vent hood free from any obstructions.

Gas Connection

⚠️ WARNING Fire Hazard. Correct installation precautions, procedures and regulations must be followed. Operation and safety training is necessary for all users of this equipment.

The equipment must be installed by qualified personnel only. Correct installation precautions, procedures and regulations must be followed in order to reduce the risk of fire. Hood and fire suppression systems must be maintained per manufacturer's guidelines. Only qualified and trained personnel are to use this equipment.

  1. The data plate on rear or side of the Stock Pot Stove indicates the type of gas the unit is equipped to burn. DO NOT connect to any other gas type.
  2. NOTE: Gas supply connections and any pipe joint compound must be resistant to the action of propane gases.
  3. Purge the supply line to clean out any dust, dirt, or foreign matter before connecting the line to the unit.
  4. Codes require that a gas shut-off valve be installed in the gas line ahead of the Stock Pot Stove. The gas supply line must be at least the equivalent of ¾" iron pipe.
  5. A pressure regulator is supplied and must be installed outside of the broiler when making the gas supply connection. Standard orifices are set for 5" W.C. for Natural Gas / 10" W.C. for Propane. Use the 1/8" pipe tap on the burner manifold for checking pressure. Make sure the gas piping is clean and free of obstructions, dirt, and piping compound.
  6. An adequate gas supply is necessary. Undersized or low-pressure lines will restrict the volume of gas required for satisfactory performance. A minimum supply pressure of 7" W.C. for natural gas and 11" W.C. for propane gas is recommended. With all units operating simultaneously, the manifold pressure on all units should not show any appreciable drop.
  7. When testing the gas supply piping system, if test pressures exceed ½ psig (3.45 k Pa), the Stock Pot Stove and its individual shutoff valve must be disconnected from the gas supply piping system. When test pressures are ½ psig (3.45 k Pa) or less, the Stock Pot Stove must be isolated from the gas supply piping system by closing its individual, manual shut-off valve during any pressure testing of the system.

⚠️ WARNING DO NOT use an open flame to check for leaks. Check all gas piping for leaks with a soap and water solution before operating unit.

TO AVOID SERIOUS PERSONAL INJURY:

  • ALWAYS install equipment in a work area with adequate light and space.
  • ONLY operate on a solid, level, nonskid surface.
  • NEVER bypass, alter or modify this equipment in any way from its original condition. Doing so can create hazards and will void warranty.
  • NEVER operate the griddle without all warnings attached to it.

CLEARANCES

THESE UNITS ARE SUITABLE FOR INSTALLATION ON NON-COMBUSTIBLE SURFACE(S) ONLY.

Combustible clearances:
  • 18" sides (457 mm)
  • 24" rear (609 mm)
  • 4" floor (102 mm)
Noncombustible clearances:
  • 0" sides (0 mm)
  • 6" rear (152 mm)
  • 4" floor (102 mm)

? WARNING THIS EQUIPMENT GETS EXTREMELY HOT! DO NOT POSITION AND OPERATE NEAR COMBUSTIBLE MATERIALS/ FLAMMABLE OBJECTS.

Do not obstruct the flow of combustion and ventilation air, under the unit by the legs or behind the unit by the flue.

Adequate clearance for air openings into the combustion chamber is required. Do not place objects between the bottom of the unit and the counter top.

There must be adequate clearance for removal of the front panel. All major parts except the burners are removable through the front if the gas line is disconnected.

Conversion from Natural Gas to Propane (L.P.)

These instructions are for the conversion from Natural Gas to Propane (L.P.). The conversion should be done before connecting the unit to the gas supply. Units are shipped from the factory equipped for use on natural gas. Orifices necessary for Propane (L.P.) are included with the unit.

  1. Take out the grate on top. You can see the orifice is on front of the burner (Fig.5).
  2. Screw out the Natural gas orifice counter-clockwise, then screw in the LP gas orifice clockwise (Fig.6).
  3. Change the pressure regulator spring kit to LP gas model, set at 10" W.C. (Fig.7).
  4. Turn pilot adjustment screw clockwise, then light standing pilot and adjust flame 1/4" High (Fig.8a & 8b).

Fig.5: Illustration showing the burner with the orifice located at the front.

Fig.6: Diagram depicting the process of unscrewing the natural gas orifice and screwing in the LP gas orifice.

Fig.7: Image showing the pressure regulator adjustment for LP gas.

Fig.8a: Image showing the pilot light and burner assembly.

Fig.8b: Diagram of the pilot adjustment screw with indicators for 'MORE GAS' and 'LESS GAS'.

Lighting and Operation

Lighting Instructions

NOTE: PLEASE CHECK LEAKAGE BEFORE RE-INSTALLING THE CONTROL-PANEL.

LIGHTING PILOT

The pilot light on the appliance has been set at the factory. A screwdriver may be required for the first lighting to adjust the flame for your elevation.

  1. Turn off the manual valve and wait 5 minutes to clear the gas.
  2. Turn all knobs to the "OFF" position.
  3. Hold an ignition source (e.g: a lit match) at the pilot (Fig.9). When the flame is established, remove the ignition source. If necessary, adjust pilot flame height by turning pilot valve screw (Fig.10).
  4. Turn the burner knobs to "ON". If the burner does not ignite, promptly open the pilot valve more. If the pilot flame appears larger than necessary, turn it down and reset burner ignition. The pilot flame should be as small as possible but large enough to guarantee reliable ignition of the burners when the knobs are turned to "ON".

Fig.9: Diagram illustrating the layout of the pilot light, inner burner, and outer burner.

Fig.10: Diagram showing the location of the pilot valve adjustment screw.

LIGHTING MAIN BURNER

To light burner, turn knob to “ON”. Then back off to the desired flame level. The range of adjustment is virtually infinite between “ON” and “OFF”.

MAIN BURNER AIR SUPPLY
  1. For efficient burner operation, a proper balance of gas volume and primary air supply must be maintained, which will result in complete combustion. Insufficient air supply results in a yellow streaming flame. Primary air supply is controlled by an air shutter on the front of the burner.
  2. Loosen the screws on the front of the burner and adjust the air shutter to just eliminate the yellow tips of the burner flame. Lock the air shutter in place by tightening the screws.

CAUTION • ATTENTION

NEVER ATTEMPT TO MOVE A GRILL SECTION WHILE COOKING. An unexpected flare could cause severe injury. Turn off the unit, let it cool and use potholders and/or gloves to reposition or remove.

The space between the legs at the bottom admits combustion air. DO NOT BLOCK THIS SPACE.

All burners are lit from constantly burning pilots. Turning the valve to the desired flame height is all that is required to put the unit in service.

Do not permit fans to blow directly at the unit. Wherever possible, avoid open windows next to the unit's sides or back. Avoid wall type fans which create air cross-currents within a room.

It is also necessary that sufficient air be allowed to enter the room to compensate for the amount of air removed by any ventilating system. Otherwise, a subnormal atmospheric pressure will occur, affecting operation and causing undesirable working conditions.

A properly designed and installed hood will act as the heart of the ventilating system for the room or area in which the unit is installed, and will leave the unit independent of changing draft conditions.

All valves must be checked and lubricated periodically. This must be done by an authorized service representative in your area.

Operation

Before operating the Stock Pot Stove, check that it is sitting level. Adjust the feet at bottom to straighten and level the unit.

NOTE: Upon first use, the Stock Pot Stove can produce a metal-burning smell. This is normal and the smell will decrease with use.

? WARNING The Stock Pot Stove and parts get very hot. Use caution when operating, cleaning or servicing the unit. Burn Hazard. When in operation, the appliance will be hot. Please take extreme caution. USE CAUTION WHEN TOUCHING THE UNIT.

CONTROLS

The burner is in two sections, controlled by two heavy-duty infinite control valves: the center "star" section (Fig.9) is on separate burner, with an input of 40,000 BTU/hr, and it is controlled by the right burner valve knob.; the outer circle of the burner (Fig.9) is the other separate 40,000 BTU/hr input burner, controlled by the left burner valve knob.

These two separate burners provide heat flexibility. With one burner is off and the second burner set to low, or both burners are fully on, heating can adjust from a low simmer up to 80,000 BTU/hr input.

Cleaning, Care & Maintenance

⚠️ CAUTION Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your unit, marring its appearance and making it susceptible to dirt accumulation. Do not use steel wool, other abrasive cleaners or cleaners/sanitizers containing chlorine, iodine, ammonia or bromine chemicals as these will deteriorate the stainless steel and glass material and shorten the life of the unit.

INITIAL CLEANING

Prior to operation, wash the grate and unit exterior with a mild detergent or soap solution. DO NOT USE ABRASIVE CLEANERS. If the stainless steel surfaces become discolored, rub clean only in the direction of the finished grain.

DAILY CLEANING

  1. Always turn unit off and allow it to cool completely before cleaning. Clean thoroughly before first use.
  2. After each use, thoroughly clean back, sides, top and front of unit.
  3. Clean trivets daily.
  4. Empty and clean grease tray daily.

WEEKLY

  1. Clean unit thoroughly. Clean stainless steel or chromed surfaces with a damp cloth and polish with a soft, dry cloth. A detergent may be used for cleaning. To remove discolorations, use a non-abrasive cleaner.
  2. Burner air shutter openings must be kept clean. Main burner ports must be kept clean. To clean burners, boil them in a strong solution of lye water for 15 to 20 minutes. Then either brush with a wire brush or clean gas ports with a sharp-pointed metal instrument to ensure open ports.

⚠️ CAUTION Clean the regulator at least once a month. Make sure the vent opening is open and not blocked in any way. Failure to do so will cause variations in pressure. Your unit will not function as well and it could shorten the life of the product.

NOTE: Parts protected by the manufacturer or its agent are not to be adjusted by the installer, unless the installer is an authorized service agent.

Safety

A WINCO® Approved Service Technician should carry out repairs if necessary. Do not remove any components or service panels on this product. Allow the Stock Pot Stove to cool down before dismantling for cleaning; the unit will be too hot to handle immediately after use! Do not use hose to clean. If the machine is damaged, it must be repaired by a WINCO Approved Qualified Service Technician in order to avoid a hazard.

Troubleshooting

If the SPECTRUM™ Gas Stock Pot Stove does not operate properly, please check the following before placing a service call:

ISSUEMIGHT BE CAUSED BYRECOMMENDED SOLUTION
Pilot will not light.No gas supply or gas isolation valve is OFF.
Pilot burner is clogged/blocked.
Pilot valve is closed.
Pilot valve opening is at a minimum.
Ensure the gas isolation valve is turned on, and that the gas tanks are not empty.
Check the pilot burner if clogged, and clean, or replace if necessary.
Open the pilot valve.
Adjust pilot valve to the desired flame, enough to withstand the surrounding draft and light the burner.
Pilot flame is very small and can be easily blown out by a small draft.Pilot head is partially blocked.
Faulty or broken pilot valve.
Check the pilot head for any blockage. Clean or remove the blockage.
Replace the pilot head if necessary. Replace pilot valve.
Main Burner will not light.No gas supply or gas isolation valve is OFF.
Insufficient gas supply pressure.
Clogged or blocked burner injector.
Faulty or broken gas valve.
Ensure that the gas tanks are not empty, and the gas isolation valve is turned ON.
Adjust the gas supply pressure to required standard. NG – 5" W.C. and LPG - 10" W.C.
Clean the burner injector or replace it if necessary.
Replace the gas valve.
Main Burner and Pilot Burner suddenly shut off.Not enough gas supply pressure.Ensure that the gas tanks are not empty and there is enough gas supply. Otherwise, contact your gas dealer.
Flame does not come out from some of the holes of the main burner.Holes are clogged with carbon or food debris.Clean the burner or replace it if necessary.
Burner and Pilot flame color is yellow.Wrong gas type used.
Wrong orifice installed.
Check the gas type used, change to the correct gas type.
Check the orifice installed. Replace it with correct orifice for the gas type used.
Yellow tipping of flames.Lack of primary air due incorrect air shutter adjustment.
Lint and dust may have blocked primary air openings or have collected inside the burner tube or on the underside of the burner ports which reduced primary air injection.
The burner orifice/injector might have spun out of line.
Blocked or clogged injector orifice.
Open the air shutters to get rid of yellow flame.
a. Clean and readjust the burner's air shutter.
b. Replace the burners if necessary.
Check and realign the injector to the burner.
a. Check and clean the injector orifice.
b. Replace it if necessary.

Service and Repair

THIS EQUIPMENT MUST ONLY BE SERVICED BY AN AUTHORIZED AGENT.

NOTE: Parts protected by the manufacturer or its agent are not to be adjusted by the installer unless the installer is an authorized service agent. If you have any questions or problems DO NOT send unit to WINCO® without first contacting our customer service department. See "Limited Warranty" section on www.wincous.com for details.

Exploded View & Spare Parts List

An exploded view diagram of the Winco SPECTRUM Gas Stock Pot Stove, with numbered components corresponding to the parts list.

NO.DESCRIPTIONPART # (NGSP-1)PART # (NGSP-2)
1GrateNGSP-P1NGSP-P1
2BurnerNGSP-P7NGSP-P7
3Aluminum Pilot TubeNGSP-P8NGSP-P8
4Grease Tray PanNGSP-P6*NGSP-P6*
5Adjustable LegNGSP-P9NGSP-P9
6Pilot Valve AP7NG-PVAP7NG-PVAP7
7#32 Natural OrificeNGSP-P4NGSP-P4
7#47 LP OrificeNGSP-P5NGSP-P5
8A23 Burner ValveNGSP-P3NGSP-P3
9KnobNG-KNOBNG-KNOB
Not shownGas Pressure RegulatorNGSP-P11NGSP-P11

*Quantity Two (2) for NGSP-2

SCAN TO ORDER PARTS: If having trouble or unable to scan, enter the web address https://www.wincous.com/pages/order-parts

Models: NGSP-1, NGSP-2, NGSP-1 NGSP-2 LP Stock Pot Stove, NGSP-1 NGSP-2, LP Stock Pot Stove, Stock Pot Stove, Pot Stove, Stove

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