Deye User Manual

About This Manual

The manual describes the product information, guidelines for installation, operation, and maintenance. It does not include complete information about the solar photovoltaic-energy storage hybrid system.

How to Use This Manual

Read this manual and other related documents before performing any operation on the battery. Documents must be stored carefully and be always available. Content may be updated or modified periodically due to product update iterations. The manual is subject to change without prior notice. The latest manual can be acquired via service-ess@deye.com.cn (www.deyeess.com).

1. Safety Introductions

Reminding

⚠️ It is very important and necessary to read the user manual carefully before installing or using the battery. Failure to do so or to follow any of the instructions or warnings in this document can result in electrical shock, serious injury, or death, or can damage the battery, potentially rendering it inoperable.

1. If the battery is stored for a long time, it is required to charge them every six months, and the SOC should be no less than 50%.
2. Battery needs to be recharged within 48 hours after fully discharged.
3. Do not expose cables outside.
4. All battery terminals must be disconnected for maintenance.
5. Please contact the supplier within 24 hours if there is something abnormal.
6. Do not use cleaning solvents to clean the battery.
7. Do not expose the battery to flammable or harsh chemicals or vapors.
8. Do not paint any part of the battery, including any internal or external components.
9. Do not connect the battery with PV solar wiring directly.
10. The warranty claims are excluded for direct or indirect damage due to the items above.
11. Any foreign object is prohibited to insert into any part of the battery.

[Li-ion Battery] ♻️ ? ⚡ ? ? ? ? ? ☀️ ♨️ ⚠️ ⏚ ➕➖

1.1 Before Connecting

Warning:

1. After unpacking, please check the product and packing list first. If the product is damaged or lacks parts, please contact the local retailer.
2. Before installation, be sure to cut off the grid power and make sure the battery is in the turned-off mode.
3. Wiring must be correct; do not mistake the positive and negative cables, and ensure no short circuit with the external device.
4. It is prohibited to connect the battery and AC power directly.
5. Battery system must be well grounded and the resistance must be less than 1Ω.
6. Please ensure the electrical parameters of the battery system are compatible with related equipment.
7. Keep the battery away from water and fire.

1.2 In Using

1. If the battery system needs to be moved or repaired, the power must be cut off and the battery is completely shut down.
2. It is prohibited to connect the battery with a different type of battery.
3. It is prohibited to put the batteries working with faulty or incompatible inverters.
4. It is prohibited to disassemble the battery.
5. In case of fire, only dry fire extinguishers can be used. Liquid fire extinguishers are forbidden.
6. Please do not open, repair, or disassemble the battery except by DEYE staff or authorized personnel. DEYE does not undertake any consequences or related responsibility due to violation of safety operation or design, production, and equipment safety standards.

2. Introduction

The RW-F10.2-B lithium iron phosphate battery is one of the new energy storage products developed and produced by DEYE. It can be used to support reliable power for various types of equipment and systems.

The RW-F10.2-B is especially suitable for application scenarios requiring high power, limited installation space, low temperature environments, and long cycle life.

The RW-F10.2-B supports operation in low temperature environments and is equipped with a heating and insulation strategy that enables low-temperature charging and ensures efficient energy storage in the battery pack.

Multiple batteries can connect in parallel to expand capacity and power for larger capacity and longer power supporting duration requirements.

2.1 Product Features

1. The whole module is non-toxic, non-polluting, and environmentally friendly.
2. Cathode material is made from LiFePO4 with safety performance and long cycle life.
3. The Battery Management System (BMS) has protection functions including over-discharge, over-charge, over-current, and high & low temperature.
4. The system can automatically manage charge and discharge state and balance current and voltage of each cell.
5. Flexible configuration allows multiple battery modules to be connected in parallel for expanding capacity and power.
6. An adopted self-cooling mode rapidly reduces system noise.
7. The module has less self-discharge, capable of up to 6 months without charging on the shelf, with no memory effect, and excellent performance of shallow charge and discharge.
8. Battery module communication address auto-networking allows for easy maintenance, supporting remote monitoring and firmware upgrades.
9. High-power density: flat design, suitable for wall-mounted and floor-mount installations, saving space.
10. Supports low-temperature charging to ensure normal operation in low-temperature environments.

2.2 Product Overview

This section details the front and side panel interface functions of the RW-F10.2-B Product Interface.

Product Interface Diagram Description: The product interface is shown with numbered components. The front view displays: 1. Battery positive +, 2. Inverter CAN/RS485 port PCS, 3. Battery negative -, 4. Parallel communication port IN, 5. Breather valve, 6. BMS Switch, 7. Micro Circuit Breaker. The top/side view shows: 8. Battery indicators (RUN, ALM, SOC), 9. Handle. The other side view displays: 10. Battery positive +, 11. Parallel communication port OUT, 12. Soft rubber tube plug, 13. Grounding bolt, 14. Battery negative -.

BMS Switch

BMS Switch: Turns the whole battery BMS standby ON/OFF, with no power output.

PCS

Inverter communication terminal: (RJ45 port) follows the CAN protocol (baud rate: 500K), used to output battery information to the inverter.

Definition of PCS Port Pin

[RJ45 Connector]

IN

Parallel Communication Terminal: (RJ45 port) Connects to the "out" Terminal of the Previous battery for communication between multiple parallel batteries.

Definition of IN Port Pin

[RJ45 Connector]

OUT

Parallel Communication Terminal: (RJ45 port) Connects to the "IN" Terminal of the Next battery for communication between multiple parallel batteries.

Definition of Out Port Pin

[RJ45 Connector]

LED Status Indicators Instructions

• Error: Red on the right and green on the left, long bright if equipment protected.
• SOC: Battery capacity indicator, green light strip.

LED Status Table

Grounding bolt

For the battery connecting to the PE (Protective Earth).

BMS function:

Soft rubber tube plug

For waterproofing.

Pressure release valve

Protects the pressure in the equipment and pipes within the set pressure range to prevent accidents.

2.3 Product Size

Diagrams show the external dimensions of the battery unit. One view shows a height of 830.0 mm and a width of 600.0 mm. Another view shows a depth of 200.0 mm.

2.4 Technical Data

[1] DC Usable Energy, test conditions: 90% DOD, 0.5C charge & discharge at 25°C. System usable energy may vary due to system configuration parameters.
[2] The current is affected by temperature and SOC.
[3] Conditions apply, refer to Deye Warranty Letter.

2.5 Product application solutions

The following illustration shows basic application of this battery. It also includes following devices to have a complete running system: Generator or Utility, PV modules, Hybrid Inverters (Charge & Discharge). Consult with your system integrator for other possible system architectures depending on your requirements.

Application Diagram Description: The diagram illustrates a typical solar energy storage system setup. It shows a PV Array connected to a Hybrid Inverter. The battery is connected to the inverter. The system also includes Cloud services, a phone, Backup Load, On-Grid Home Load, Grid, CT, Smart Load, Generator, and ATS. Connections are shown via Wi-Fi and GPRS. AC and DC cables are indicated.

The picture is only an effect picture, please refer to the actual product; the final interpretation right belongs to DEYE.

3. Parts List

Check the equipment before installation. Please make sure nothing is damaged in the package. You should have received the items in the following package.

Parts List Description: The parts list shows the contents of the package. Items include: Battery pack (x1), Communication Line (x1), Ground wires (x1), Fixed Supports (x2), RW-F10.2-B PCable (x1), Stainless steel anti-collision bolt M6x100 (x4), Hanging Board mounting screws M6*10 (x10), User Manual (x1), Simple wall bracket (x1), Simple back bracket (x2).

4. Preparations for Installation

4.1 Explanation of Symbol

DANGER/HIGH VOLTAGE INSIDE

CAUTION:

• Do not disassemble or alter the battery in any way.
• Do not use the battery for purposes not described in its documentation.
• Do not drop, strike, puncture, or step on the battery.
• In case of electrolyte leakage, keep leaked electrolyte away from contact with eyes or skin, immediately clean with water and seek help from a doctor.
• Do not put the battery into a fire. Do not use it or leave it in a place near fire, heaters, or high temperature sources.
• Do not submerge the battery in water, or expose it to moisture.
• Do not allow the terminals to contact exposed wire or metal.
• The battery is heavy and can cause injury if not handled safely.
• Keep out of reach of children or animals.

Symbol Descriptions: ⚡ [High Voltage Symbol], [CE Mark], ♻️ [Recycling Symbol], ? [No Entry Symbol], ⚠️ [Warning Symbol], ? [Hot Symbol], ? [Water Symbol], ? [Eye Protection Symbol], ? [Gloves Symbol], ? [Safety Shoes Symbol], ☀️ [No direct sunlight!], ♨️ [Keep away from heat!], ⚠️ [CAUTION! Do not plug or unplug power cables when the T-BAT system is on, doing so could result in an arc discharge which could cause serious harm!], ⚠️ [CAUTION! Ground connection is mandatory! ⏚], ⚠️ [WARNING: Handle With Care: No external force allowed on BMS slot.]

4.2 Tools

These tools are required to install the battery.

Tools List: Torque Screwdriver, Phillips Screwdriver, Hexagon Wrench, Phillips Screwdriver, Slotted Screwdriver, Torque Wrench, Tape Measure, Driller, Pencil or Marker.

NOTE: Use properly insulated tools to prevent accidental electric shock or short circuits. If insulated tools are not available, cover the entire exposed metal surfaces of the available tools, except their tips, with electrical tape.

4.3 Safety Gear

It is recommended to wear the following safety gear when dealing with the battery pack.

Safety Gear: Safety gloves ?, Safety goggles ?, Safety shoes ?.

5. Mounting Instructions

5.1 Installation Precaution

The Lithium battery is designed for outdoor use (IP65). Please avoid direct sunlight, rain exposure, and snow accumulation during installation and operation. Please ensure the installation site meets the following conditions:

• Not in direct sunlight.
• Not in areas where highly flammable materials are stored.
• Not in potential explosive areas.
• Not in the cool air directly.
• Not higher than an altitude of about 2000 meters above sea level.
• Not in environments of precipitation or humidity (>95%).

5.2 Installation Location

Make sure that the installation location meets the following conditions:

• The area is completely waterproof.
• The wall is flat and level.
• There are no flammable or explosive materials.
• The ambient temperature is within the range from -20°C to 50°C.
• The temperature and humidity are maintained at a constant level.
• There is minimal dust and dirt in the area.
• The distance from a heat source is more than 2 meters.
• The distance from the air outlet of the inverter is more than 0.5 meters.
• Do not cover or wrap the battery case or cabinet.
• Do not place it in an area reachable by children or pets.
• The installation area shall avoid direct sunlight.
• There are no mandatory ventilation requirements for the battery module, but please avoid installation in confined areas. Aeration should avoid high salinity, humidity, or temperature.

CAUTION: If the ambient temperature is outside the operating range, the battery pack stops operating to protect itself. The optimal temperature range for the battery pack to operate is 15°C to 35°C. Frequent exposure to harsh temperatures may deteriorate the performance and life of the battery pack.

5.3 Mounting the Battery

CAUTION: Remember that this battery is heavy! Please be careful when lifting it out from the package.

5.3.1 Wall-Mounted method

1. Keep a distance of more than 400mm from the ground. After fixing the wall bracket, place a sticker on the right side (between 75 and 80mm) and another sticker on the top (between 180 and 200mm). Mark the drill hole location at the appropriate location. The installation location description should meet the size requirements shown in the figure.
2. Choose the recommended drill head to drill 4 holes on the wall, 100mm-110mm deep.
3. Use a proper hammer to fix the hanging plate to the wall, fitting the expansion bolt (M6*100) into the holes.
4. Use the 10 screws of M6 to fix the backplane to the back of the battery.
5. Lift the RW-F10.2-B along the position of the sticker and push it onto the wall bracket.
6. Fasten the screw head of the expansion bolt to finish the mounting.
7. Carry the battery and hold it. Fix the battery on the plate after fixing the hanging plate to the wall. Ensure that the upper and lower positions of the battery backplane hook are accurately buckled on the hanging plate.

5.3.2 Floor-Mounted method

1. Use the 4 screws of M6*10 to fix the left and right retaining ears to the back of the battery.
2. Stand the battery on its side, mark the location of the fixing hole. Choose the recommended drill head to drill 2 holes on the wall, 100-110mm deep.
3. Use a proper hammer to fix the battery to the wall, fitting the expansion bolt into the holes.
4. Adjust the left and right screws to the appropriate position to ensure that the battery is perpendicular to the ground.

5.4 Batteries in parallel

5.4.1 Parallel mode 1 (It is suitable for scenarios where the inverter power ≤ 15kW)

CAUTION: Cable requirements: The cross-sectional area of the cable must be at least 70 square meters. It should be noted that the maximum current of the first battery is 250A (inverter power must not exceed 15kW). Exceeding 250A will cause heating of the connectors and cable, and in severe cases, it will cause a fire accident. If the inverter power exceeds 15kW, parallel mode 2 must be used!

Schematic diagram of parallel connection of low-power system batteries is shown.

5.4.2 Parallel mode 2 (It is suitable for scenarios where the inverter power > 15kW)

Schematic diagram of parallel connection of high-power system batteries is shown.

5.5 Visual Inspection of the Connection

After connecting the battery, check for:

• Usage of positive and negative cables.
• Connection of the positive and negative terminals.
• All the bolts are tightened.
• Cables fixation and the appearance.
• The installation of the protecting cover.

5.6 Activate the Product

1. Hang the RW-F10.2-B battery on the wall as shown in section 5.4.
2. Connect the wires according to the picture in section 5.4.
3. Turn on all battery power in turn.

Start the Battery: After installation, wiring, and configuration are completed, you must check all the connections. When the connections are correct, open the micro circuit breaker and press the BMS power button to activate the battery. The green working light on the front panel of the battery flashes, indicating that the battery system is normal.

6. Inspection, Cleaning and Maintenance

6.1 General Information

• The battery product is not fully charged. It is recommended that the installation be completed within 3 months after arrival.
• During the maintenance process, do not re-install the battery in the battery product; otherwise, the performance of the battery will be reduced.
• It is forbidden to dismantle any battery in the battery product, and it is forbidden to dissect the battery.
• After the battery product is over-discharged, it is recommended to charge the battery within 48 hours. The battery product can also be charged in parallel. After the battery product is connected in parallel, the charger only needs to connect the output port of any product battery.
• Never attempt to open or dismantle the battery! The inside of the battery does not contain serviceable parts.
• Disconnect the Li-Ion battery from all loads and charging devices before performing cleaning and maintenance activities.
• Place the enclosed protective caps over the terminals before cleaning and maintenance activities to avoid the risk of contacting the terminals.

6.2 Inspection

• Inspect for loose and/or damaged wiring and contacts, cracks, deformations, leakage, or damage of any other kind. If damage to the battery is found, it must be replaced. Do not attempt to charge or use a damaged battery. Do not touch the liquid from a ruptured battery.
• Regularly check the battery's state of charge. Lithium Iron Phosphate batteries will slowly self-discharge when not in use or whilst in storage.
• Consider replacing the battery with a new one if you note either of the following conditions:
• The battery run time drops below 70% of the original run time.
• The battery charge time increases significantly.

6.3 Cleaning

If necessary, clean the Li-Ion battery with a soft, dry cloth. Never use liquids, solvents, or abrasives to clean the Li-Ion battery.

6.4 Maintenance

The Li-Ion battery is maintenance-free. Charge the battery to approximately > 80% of its capacity at least once every year to preserve the battery's capacity.

6.5 Storage

• The battery product should be stored in a dry, cool, and cool environment.
• Generally, the maximum storage period at room temperature is 6 months. When the battery is stored over 6 months, it is recommended to check the battery voltage. If the voltage is higher than 51.2V, it can continue to store the battery. In addition, it is needed to check the voltage at least once a month until the voltage is lower than 51.2V. When the voltage of the battery is lower than 51.2V, it must be charged according to the charging strategy.
• The charging strategy is as follows: discharge the battery to the cutoff voltage with 0.2C(40A) current, and then charge with 0.2C(40A) current for about 3 hours. Keep the SOC of the battery at 40%-60% when stored.
• When the battery product is stored, the source of ignition or high temperature should be avoided, and it should be kept away from explosive and flammable areas.

7. Troubleshooting

To determine the status of the battery system, users must use additional battery status monitoring software to examine the protection mode. Refer to the installation manual about using the monitoring software. Once the user knows the protection mode, refer to the following sections for solutions.

Table 7-1: Troubleshooting

By checking the above data and sending the data to the service personnel of our company, the service personnel of our company will reply with the corresponding solution after receiving the data.

8. Battery recovery

Aluminum, copper, lithium, iron, and other metal materials are recovered from discarded LiFePO4 batteries by an advanced hydrometallurgical process, and the comprehensive recovery efficiency can reach 80%. The specific process steps are as follows:

8.1 Recovery process and steps of cathode materials

Aluminum foil as a collector is an amphoteric metal. Firstly, it is dissolved in NaOH alkali solution to make aluminum enter the solution in the form of NaAlO2. After filtration, the filtrate is neutralized with sulfuric acid solution and precipitated to obtain Al (OH)3. When the pH value is above 9.0, most of the aluminum precipitates, and the obtained Al (OH)3 can reach the level of chemical purity after analysis.

The filter residue is dissolved with sulfuric acid and hydrogen peroxide, so that lithium iron phosphate enters the solution in the form of Fe2 (SO4)3 and Li2SO4, and is separated from carbon black and carbon coated on the surface of lithium iron phosphate. After filtration and separation, the pH value of the filtrate is adjusted with NaOH and ammonia water. First, iron is precipitated with Fe (OH)3, and the remaining solution is precipitated with saturated Na2CO3 solution at 90 °C.

Since FePO4 is slightly dissolved in nitric acid, the filter residue is dissolved with nitric acid and hydrogen peroxide, which directly precipitates FePO4, separates impurities such as carbon black from the acid solution, leaches Fe (OH)3 from the filter residue respectively, and precipitates Li2CO3 with saturated Na2CO3 solution at 90 °C.

8.2 Recovery of anode materials

The recovery process of anode materials is relatively simple. After the separation of anode plates, the purity of copper can be more than 99%, which can be used for further refining electrolytic copper.

8.3 Recovery of diaphragm

The diaphragm material is mainly harmless and has no recycling value.

8.4 List of recycling equipment

Automatic dismantling machine, pulverizers, wet gold pool, etc.

9. Transportation Requirements

The battery products should be transported after packaging, and during the transportation process, severe vibration, impact, or extrusion should be prevented to protect against sun and rain. It can be transported using vehicles such as cars, trains, and ships.

Always check all applicable local, national, and international regulations before transporting a Lithium Iron Phosphate battery.

Transporting an end-of-life, damaged, or recalled battery may, in certain cases, be specially limited or prohibited.

The transport of the Li-Ion battery falls under hazard class UN3480, class 9. For transport over water, air, and land, the battery falls within packaging group PI965 Section I.

Use Class 9 Miscellaneous Dangerous Goods and UN Identification labels for the transportation of lithium-ion batteries which are assigned Class 9. Refer to relevant transportation documents.

Figure 9-1 shows the Class 9 Miscellaneous Dangerous Goods and UN Identification Label.