Devinci E-Troy Lite 2024+ Technical Manual

Important Information: Read Before Your First Ride

Even with years of cycling experience, it's crucial to read the user manual and the E-bike Specific Manual. These documents contain vital information about your new e-bike's electrical components, their functions, and necessary maintenance. Your safety and the safety of others are paramount.

• Never ride without the battery; it powers the lights.
• Never ride without a saddle; this can lead to serious injury.
• Inspect your bike for loose components or damage. Visit an authorized Devinci dealer for repairs.
• E-bikes are faster than traditional bikes, increasing accident risks with other road users.
• Adhere to conditions mentioned in the Owner's Manual.
• For e-bikes with a rear rack, the weight limit is 20 kg.

Electrical System Care:

• Do not wash your bike with a high-pressure washer; the system is sensitive to moisture.
• Handle the battery with care to avoid electric shocks, overheating, or severe damage. In rare cases, electric shock can lead to fire. Consult your authorized Devinci dealer if unsure.
• Perform battery maintenance as per the technical manual.

Battery Charging and Storage:

Note: Failure to follow these instructions may damage the battery and require replacement.

• Use only the Bosch charger.
• Avoid keeping the battery connected to the charger for extended periods.
• A long-term flat battery may lose efficiency.
• Store the battery in a dry, ventilated area, away from moisture.
• Monitor storage temperature and avoid drastic temperature changes (e.g., do not leave the battery in a car during summer or outdoors in extreme cold).

Factors Reducing Battery Life:

• Intensive use
• Charging in cold weather
• Storage above 30°C
• Prolonged storage fully charged or fully discharged
• Parking the e-bike in direct sunlight
• Regular complete battery discharge

Factors Prolonging Battery Life:

• Light charging
• Storage between 10°C and 20°C
• Storage at 30-60% charge
• Parking the e-bike in shade or a cool place

For more information, visit the Bosch website.

Transporting Your E-bike:

• Comply with local transportation laws for your e-bike.
• E-bikes are heavier; be cautious during transport. Check your bike rack's maximum load capacity.
• The Li-Ion battery is classified as a Class 9 dangerous good. Regulations may restrict the transport of separate Li-Ion batteries. Regulations are less strict for complete e-bikes (battery installed). Always check regulations with the transport company before traveling.

Regular Maintenance:

Visit your authorized Devinci dealer for regular maintenance. They have the expertise and equipment for proper e-bike servicing. Contact them with any questions.

Table of Contents

• About Our Manuals
• Your Authorized Devinci Dealer
• Frame: Technical Specifications
• Cable Routing
• Service Kits
• Warranty

About Our Manuals

Our user manuals meet ISO 4210-10TS, EN 15194, and EN 14766 standards. Cycling, like any sport, involves risks of injury and accidents. You must be aware of these risks. The manufacturer, dealer, seller, or trail maintainers are not responsible for these risks. You are solely responsible; therefore, it is essential to read and understand this manual completely.

For maximum safety and enjoyment, familiarize yourself with your new bike, its handling, and capabilities. Proper maintenance is your responsibility to reduce injury risks. Cycling can be dangerous even in the best conditions. These risks are inherent to cycling and are the rider's sole responsibility.

Your Authorized Devinci Dealer

Your authorized Devinci dealer can help you choose the right bike for your cycling style and maintain your equipment. They have the training, experience, and tools for repairs and advice. However, your dealer cannot make decisions for you or be held responsible for your lack of knowledge, experience, or common sense. They will gladly explain component functions or help you choose accessories.

For more information, refer to the user manual at www.devinci.com and Bosch manuals at https://www.bosch-ebike.com/fr/help-center/, or ask your authorized Devinci dealer.

Frame: Technical Specifications

Disclaimer: We test for a wide range of tire clearances with appropriate frame sets. However, testing all tire and rim combinations is impossible. Some combinations may cause slight rubbing if the actual width exceeds 66 mm.

Head Tube Dimensions:

• 1. Top (S.H.I.S): ZS44 (1-1/8" Zerostack)
• 2. Bottom (S.H.I.S): ZS56 (1.5" Zerostack)

Bottom Bracket:

• 3. Standard: Central Motor
• 4. Bottom Bracket: ISIS
• 5. Minimum Q-Factor: 177 mm

Bosch Electric Assistance:

• 6. Assistance System Compatibility: Bosch Performance Line SX
• 7. Battery Mount Compatibility: Direct Mount | Bosch PowerMore | KFC072001 150mm cable
• 8. Battery Compatibility: Compact PowerTube 400 (CPT 400) Horizontal with screws on the plate
• 9. Speed Sensor Type: Rotor Magnet | Compatible with Bosch Valve Magnet

Drivetrain:

• 10. Rear Hub Spacing (locknut dimension): TA 12x148 Boost
• 11. Maximum and Minimum Chainring: 38T (Max), 32T (Min)
• 12. Smallest Cog Compatibility: 12s | 9T
• 13. Largest Cog Compatibility: 12s | 52T
• 14. Recommended Chainline (Maximum & Minimum): 55mm

Seat Tube and Seat Clamp:

• 15. Seat Tube Inner Diameter: 31.6 mm
• 16. Seat Tube Outer Diameter: 34.9 mm
• 17. Dropper Post Compatibility: Yes | Fully internal

Brakes:

• 18. Brake Mount (Frame): 200 mm Direct Mount
• 19. Maximum Disc Compatibility (Frame): 220 mm

Accessories:

• 20. Bottle Cage Mount (Frame): YES
• 21. Protectors: Diagonal and Chainstay

Compatibility Info (Based on Medium Size):

E-Troy Lite | 160 MM FORK | 150MM TRAVEL

• 22. Front Suspension (Travel & Sag): 160 mm, 20-25%
• 23. Fork (Axle to Crown & Offset): 571, 44
• 24. Front and Rear Wheel Geometry: 750, 720
• 25. Max ETRTO Front and Rear: 66-622, 66-584
• 26. Rear Suspension (Dimensions & Sag): 185 x 55 mm, 30%
• 27. Piggyback Shock Compatibility: Yes
• 28. Spring Type Compatibility: Air & Coil
• 29. Top Shock Mount Dimensions: Trunnion
• 30. Bottom Shock Mount Dimensions: 35 x 10 mm

Available Sizes:

P | M | G | TG

Seatpost Insertion Length: S: 240mm, M: 270mm, L: 300mm, XL: 340mm

Note: The lower bottle cage mount position is reserved for the bottle cage. The upper position is exclusively for the Bosch PowerMore battery extension. The PowerMore battery is not compatible in the low position, as it would damage the shock and the PowerMore. Devinci is not responsible for damage caused by incorrect installation.

Note: If the battery is completely discharged (0%), the charger must first be connected to the bike, then to the power outlet to establish communication and start the charging process.

Cable Routing

Console Electrical Cable:

• Step 1: Insert the electrical cable through the cavity on the top of the head tube.
• Step 2: Insert the console electrical cable into the down tube via the cavity at the junction of the head tube and down tube.
• Step 2: Insert the electrical cable into the down tube until it reaches the motor shell. Slide the anti-impact foam tube over the cable into the down tube.

Legend: Console electrical cable, Outer frame sheath, Inner frame sheath

Charge Port Cable and Power Cable:

• Step 1: Assemble the charge port cable to the power cable. Slide and secure the battery into the down tube, ensuring the console electrical cable passes over the battery, to the right of the bottle cage rivets.
• Step 2: Secure the charging port to the down tube surface.
• Step 3: Let the power cable hang through the motor shell.

Legend: Charge port cable, Power cable, Outer frame sheath, Inner frame sheath

Speed Sensor Cable:

• Step 1: Insert the speed sensor cable into the cavity on the inner left side of the chainstay, at the rear of the bike. Route the cable through the chainstay and out the front cavity.
• Step 2: Insert the cable into the motor shell through the left cavity at the bottom of the seat tube.
• Step 3: Secure the cable at the entrance cavity using the provided bracket and screw.

Legend: Speed sensor cable, Outer frame sheath, Inner frame sheath

Rear Brake Sheath:

• Step 1: Ensure the rubber stopper is in place on the cavity on top of the chainstay. Insert the rear brake sheath through the stopper and route it to the front cavity of the chainstay.
• Step 2: Insert the rear brake sheath into the motor shell through the left cavity.
• Step 3: Slide the anti-impact foam tube over the sheath, then insert it into the center of the down tube (above the battery, to the left of the bottle cage rivets) up to the head tube.
• Step 4: Insert the rear brake sheath into the left inner oval cavity of the head tube, then route the sheath out through the upper left stopper. Ensure the rear brake sheath is properly inserted into the left inner head tube cavity to prevent rubbing with the fork's head tube.
• Step 5: Secure the rear brake sheath and speed sensor cable to the chainstay using the designated attachment point with a small zip tie. Ensure this step is done correctly to prevent rubbing between the sheath and the tire.

Legend: Rear brake sheath, Outer frame sheath, Inner frame sheath

Rear Derailleur Sheath:

• Step 1: Ensure the rubber stopper is in place on the cavity on the right side of the chainstay. Insert the rear speed sheath through the stopper.
• Step 2: Route the sheath through the chainstay and out the front cavity.
• Step 3: Insert the sheath into the motor shell through the cavity on the right side.
• Step 4: Slide the anti-impact foam tube over the sheath, then insert it into the left side of the down tube up to the head tube.
• Step 5: Insert the rear speed sheath into the left inner oval cavity of the head tube, then route the sheath out through the lower left stopper. Ensure the rear brake sheath is properly inserted into the left inner head tube cavity to prevent rubbing with the fork's head tube.
• Step 6: Secure the rear speed sheath to the chainstay using the designated attachment point with a small zip tie. Ensure this step is done correctly to prevent rubbing between the sheath and the tire.

Legend: Rear derailleur sheath, Outer frame sheath, Inner frame sheath

Seatpost Sheath:

• Step 1: Slide the anti-impact foam tube over the seatpost sheath, then insert it to the right of the battery in the down tube up to the head tube.
• Step 2: Insert the seatpost sheath into the right inner oval cavity of the head tube, then route the sheath out through the lower right stopper.
• Step 3: From the motor shell, insert the seatpost sheath to the upper end of the seat tube.

Legend: Seatpost sheath, Outer frame sheath, Inner frame sheath

Cable Routing and Sheathing Overview:

Legend: Rear brake sheath, Rear derailleur sheath, Seatpost sheath, Charge port cable, Console electrical cable, Speed sensor cable, Console electrical cable, Outer frame routing, Inner frame routing, Anti-impact foam tube (350mm)

Service Kits

KFC07202 | Pivot Kit

KFC07201 | PowerMore Kit with Bottle Cage E-Troy Lite

KFC07203 | Bolts and Washers for Battery Mount E-Troy Lite

KFC07205 | Motor Cover Kit

KFC07204 | Charge Port Spacer E-Troy Lite

KFC07206 | Chainstay Stop E-Troy Lite

KFC08902 | Bearing Kit

Note: The use of 4 washers is not necessary. Use only the number of washers required for chain guide adjustment for each frame.

KFC07207 | Chain Guide E-Troy Lite

KFC08901 | Shock Bolt

KFC08908 | Chainstay Protector

KFC05602 | Derailleur Hanger

Warranty

Devinci Warranty

At Devinci, durability, performance, and peace of mind are at the core of our commitments. That's why we offer a warranty that protects your investment and accompanies you long after your purchase.

What We Cover:

• For the First Owner:
• Aluminum Frames: Lifetime warranty* for the bike's useful life.
• Carbon Frames: Lifetime warranty* for the bike's useful life.
• Paint and Decals: 1-year warranty.
• Suspension Pivots (bearings, bolts, axles): 1-year warranty.

*Proof of purchase required for any warranty claim.

Components:

All components installed on Devinci bikes are covered by the respective manufacturer's warranty. For any questions, your Devinci dealer is there to help. https://www.devinci.com/fr/trouver-un-detaillant/

Outside of Warranty? We're Still Here:

Customer Assistance Program:

Because accidents can happen, we created the Devinci Customer Assistance Program. Even if your situation isn't covered by the warranty, we offer a discount on replacement parts to get you back on the trail quickly. This program is offered for life, at our discretion, via our customer service or any authorized Devinci dealer.

What Is Not Covered:

Our warranty does not apply in certain situations, including:

• Bike not purchased from an authorized dealer.
• Assembly or maintenance not performed by an authorized dealer.
• Abuse, accidents, or crashes.
• Damage caused by intensive use (competition, bike park, improper transport, etc.).
• Structural or aesthetic modifications to the frame.
• Normal wear and tear and natural aging of materials.
• Replacement costs for parts that have become worn or obsolete.

For questions, contact our customer service or your Devinci dealer.

Devinci Warranty Policy:

All Devinci frames are protected by a manufacturer's warranty against manufacturing defects for a specified period, starting from the bike's purchase date. Replaced or repaired parts under this warranty are covered for the remaining portion of the original warranty. The bike owner must present proof of purchase to claim the warranty. Replacement parts are subject to availability in Devinci's inventory at the time of a claim. In some cases, the color, features, and/or model may differ from the original part. At Devinci's discretion, certain fees may apply for warranty replacements or repairs, including transport costs, additional labor costs for installation or repair, and replacement costs for worn or obsolete parts.

Warranty Duration:

• For the original buyer: Aluminum frames are covered for the bike's useful life. Carbon fiber frames are covered for the bike's useful life.
• Paint and decals are covered for one (1) year from the original purchase date.
• Suspension pivots (including bearings, bolts, and axles) of full-suspension frames are covered for one (1) year from the original purchase date.
• Components assembled on Devinci bikes are exclusively protected by their respective manufacturers' warranties, with Devinci being excluded. Consult your authorized Devinci dealer for more information on applicable warranties.

Customer Assistance Program:

For those unexpected moments when your situation isn't covered by our warranty policy, Devinci's Customer Assistance Program is here for you. Whether it's a crash, accidental damage, or just bad luck, this program aims to help you get back on the road or trails as quickly as possible by offering a discount on the original retail price of replacement parts. This program is independent of Devinci's manufacturer warranty and is managed at Devinci's sole discretion, accessible through our customer service department or any authorized Devinci dealer.

Warranty Exclusions:

At Devinci's discretion, the warranty may not apply in the following situations:

• The bike was not purchased from a Devinci-authorized dealer.
• The bike was not fully assembled by a Devinci-authorized dealer.
• The bike was not repaired by a Devinci-authorized dealer.
• Instructions in the user manual and/or technical manual were not followed.
• Recommended periodic inspection/maintenance was not performed.
• Incompatible parts were installed on the bike. Compatible parts are original bike parts or parts indicated as compatible in the user manual and/or technical manual.
• Paint is damaged in connection with the application or removal of an adhesive frame protector.
• Damage caused by force majeure, accidents, or acts of God, such as: bike accidents, impacts, or crashes; abusive, abnormal, or excessive use, negligence.
• Intensive use outside the parameters of normal recreational biking.
• Inadequate or repeated use of a ski lift, car rack, or any other bike transport method. Using a bike in competitions, or in an environment or type of terrain/activity other than what the bike is designed for, are examples of abusive or intensive use.
• New damage inflicted on a bike due to continued use despite an initial damage that was not claimed under warranty or was denied by Devinci.
• The frame and/or components have been altered (e.g., polishing, structural or mechanical modification or addition, stripping, sandblasting, shot peening, etc.).
• The frame is inadequate (size, model) for the user's build.
• Damage caused by normal wear, including damage from natural material fatigue.

Limitation of Liability:

This warranty represents the complete, full, and final warranty for Devinci frames. Devinci does not authorize any other person, including authorized Devinci dealers, to assume or grant, expressly or implicitly, any additional addition or extension to the warranty specified herein. Any other obligation or liability assumed by anyone, and any demonstration or illustration of Devinci frames, shall not bind Devinci and are excluded from this warranty. Subject to applicable Quebec and Canadian laws, Devinci assumes no liability for material, bodily, or moral damages caused to the user, buyer, or others, resulting from the use of a Devinci frame or its components, except in cases of negligence and/or willful misconduct by Devinci, as proven in a competent court. Except to the extent prohibited by applicable law, any other condition or warranty, express or implied, arising by law, established commercial practices, or course of dealing, including but not limited to any warranty of merchantability or fitness for a particular purpose, Devinci shall in no event be liable for any amount exceeding the actual purchase price of the bike, nor for any special, incidental, or consequential damages arising in connection with said bike. For the exercise of rights arising from this warranty, the buyer of a Devinci frame agrees to elect domicile in the judicial district of Chicoutimi, Province of Quebec, Canada, as the appropriate venue for the hearing of any claim or legal action.

Head Office: 1555 Rue Manic Chicoutimi (Quebec) Canada G7K 1G8 www.devinci.com